Huck AK-175 User manual

HK1057
InstructIon Manual
AK-175
serIes PneudraulIc rIvetIng tools
Makers of Huck®, Marson®, Recoil®
Brand Fasteners, Tools & Accessories
Oct 20, 2016

AK-175 Series Tools (HK1057) Arconic Fastening Systems and Rings

3
Safety ............................................4
PrinciPle of oPeration and tool SPecificationS . . . . . . . . . . 5
oPerating inStructionS ..............................6
oPeration and Maintenance tiPS .......................7
oPtional acceSSorieS ...............................7
rivet Pintail reMoval ...............................8
three Piece Jaw inStallation and reMoval . . . . . . . . . . .8 & 9
tool Maintenance..................................10
trouble Shooting .................................11
90 day warranty ..................................12
authorized tool Service centerS .....................12
contentS
AK-175 Series Tools (HK1057) Arconic Fastening Systems and Rings

4
Safety
This instruction manual must be read,
with particular attention to the following
safety guidelines, by any person servicing
or operating this tool.
1. Glossary
Notes - are reminders of required procedures.
Bold, Italic type and underlining - empha-
sizes a specic instruction.
2. A half hour long hands-on training session with
qualied personnel is recommended before using
Huck equipment.
3. Huck equipment must be maintained in a safe
working condition at all times. Tools and hoses
should be inspected at the beginning of each shift/
day for damage or wear. Any repair should be
done by a qualied repairman trained on Huck pro-
cedures.
4. Repairman and Operator must read manual prior
to using equipment. Warning and Caution stickers/
labels supplied with equipment must be understood
before connecting equipment to any primary power
supply. As applicable, each of the sections in this
manual have specic safety and other information.
5. Read MSDS Specications before servicing the
tool. MSDS Specications are available from the
product manufacturer or your Huck representative.
6. When repairing or operating Huck installation
equipment, always wear approved eye protection.
Where applicable, refer to ANSI Z87.1 - 2003
7. Disconnect primary power source before perform-
ing maintenance on Huck equipment or changing
Nose Assembly.
8. Tools and hoses should be inspected for leaks at
the beginning of each shift/day. If any equipment
shows signs of damage, wear, or leakage, do not
connect it to the primary power supply.
9. Mounting hardware should be checked at the
beginning of each shift/day.
10. Make sure proper power source is used at all times.
11. Release tool trigger if power supply is interrupted.
12. Tools are not to be used in an explosive environ-
ment unless specically designed to do so.
13. Never remove any safety guards or pintail deec-
tors.
14. Ensure deector or pintail collector is installed and
operating prior to use.
15. Never install a fastener in free air. Personal injury
from fastener ejecting may occur.
16. Always clear spent pintail out of nose assembly
before installing the next fastener.
17. There is possibility of forcible ejection of pintails or
spent mandrels from front of tool.
18. If there is a pinch point between trigger and work
piece, use remote trigger. (Remote triggers are
available for all tooling).
19. Unsuitable postures may not allow counteracting of
normal expected movement of tool.
20. Do not abuse tool by dropping or using it as a ham-
mer. Never use hydraulic or air lines as a handle
or to bend or pry the tool. Reasonable care of
installation tools by operators is an important factor
in maintaining tool efciency, eliminating downtime,
and in preventing an accident which may cause
severe personal injury.
21. Never place hands between nose assembly and
work piece. Keep hands clear from front of tool.
22. There is a risk of crushing if tool is cycled without
Nose Assembly installed.
23. Tools with ejector rods should never be cycled with
out nose assembly installed.
24. When two piece lock bolts are being used always
make sure the collar orientation is correct. See fas-
tener data sheet of correct positioning.
25. There is a risk of whipping compressed air hose if
tool is pneudraulic or pneumatic.
26. Tool is only to be used as stated in this manual.
Any other use is prohibited.
Read manual prior to using
equipment.
Eye protection required while
using this equipment.
Hearing protection required while
using this equipment.
WARNINGS - Must be understood to
avoid severe personal injury.
CAUTIONS - show conditions that will
damage equipment and or structure.
AK-175 Series Tools (HK1057) Arconic Fastening Systems and Rings

5
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READ INSTRUCTIONS THOROUGHLY PRIOR
TO OPERATING THE RIVETER. THIS RIVETER
IS DESIGNED FOR INTERMITTENT DUTY AND
MAINTENANCE WORK ONLY.
The AK-175 is a pneudraulic tool designed to set from 1/8”
up to and including 1/4 inch diameter steel, stainless steel,
aluminum and plastic rivets by changing only the nosepiece.
The AK-175 has a rated pull pressure of over 3,500 lbs. The
AK-175 riveter will operate effectively at any air pressure
between 90 and 120 psi. WHEN SETTING 1/4” RIVETS OR
MAGNALOK® A MINIMUM AIR PRESSURE OF 110 p.s.i.
MUST BE MAINTAINED The maximum air pressure used
with the tool should not exceed 120 psi.
The AK-175 utilizes totally different principles than any other
riveter. The air pressure activates a reciprocating hydraulic
pump which generates the force required to set the fastener.
The hydraulic system is sealed and, although there may
be some visible residue around the trigger area, oil need
not be added. If the AK-175 should become damaged and
leaks oil from the tool, IT SHOULD BE RETURNED TO AN
AUTHORIZED SERVICE CENTER. (Authorized Service
Centers may be found in Tool Serivce Center Section of
the Manual)
Model Weight Min PSI Max PSI Rivet Diameter Pull Pressure Stroke
AK-175 32 oz 90* 120 1/8”-1/4” 3500 lbs. 5/8”
*When setting 1/4” MAGNALOK®rivets, MIN Air pressure is 110 psi
Accessories
* Nose Extension Kit
P/N 205490
For more accessories see the
optional accessories section
tool SPecificationS
PrinciPle of oPeration
AK-175 Series Tools (HK1057) Arconic Fastening Systems and Rings

6
oPerating inStructionS
Nose Piece Installation:
To change the Nose Piece
1. Remove the NOSE PIECE in the tool by unscrewing
it in a counterclockwise direction.
2. Actuate tool until it is fully extended. (There should be
gap of approximately 3/4” in between the RESERVOIR
SHIELD and the tool body.(See gure 1)
3. Hand tighten the NOSE PIECE into the NOSE TUBE
and release the tool by squeezing the releasing trig-
ger “B” only.
Fastener Installation:
Install correct nose piece on tool (see NOSE
PIECE installation section).
1. Insert pintail of rivet in to the nose piece.
2. Then Position the rivet body in to work
piece to be fastened.
3. Hold the tool steady against the work piece
and squeeze ACTUATING TRIGGER “A”
only, until fastener is installed and rivet pin-
tail is broken* (See gure 2 below)

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
The AK-175 pneudraulic riveter installs fasteners by a pull and release system. Squeezing the ACTUATING
TRIGGER “A” only (Fig. 2) will actuate the tool. The tool must be actuated when installing fasteners and
changing nose pieces. After installing the fastener or changing the NOSE PIECE, the tool must be returned
to its original position. This releases the pintail if a fastener was installed. To do this, point the tool downward
and squeeze RELEASING TRIGGER “B” only (Fig. 3). See sections on NOSE PIECE INSTALLATION and
FASTENER INSTALLATION for detailed instructions.
SELECT THE PROPER NOSE PIECE FOR THE CORRECT INSTALLATION OF FASTENER AND
FUNCTION OF TOOL.
IMPORTANT NOTICE:
*The AK-175 has a 5/8 inch work travel and will set most rivets in one cycle. If the
tool reaches the end of its travel before the rivet breaks, the hydraulic system will
lug down. DO NOT continue lugging the tool. Release the tool by squeezing the
RELEASING TRIGGER “B”, regrip the rivet, squeeze the ACTUATING TRIGGER “A”
and nish the installation.
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
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CAUTIONS:
• Before operating tool, ensure that all nose
parts have been screwed in HAND TIGHT.
• Frequently check that nose components
do not vibrate loose during operation.
AK-175 Series Tools (HK1057) Arconic Fastening Systems and Rings

7
oPtional acceSSorieS
To order an item please call your closest dealer.
NOSE PIECES:
Part Number Description
202156 1/8” for Trim Molding Pop Rivets
202159 3/32” & 1/8” Pop Rivets
202190 1/8” Stand Off Pop Rivets
202158 5/32” & 3/16” Pop and Plastic Rivets
202168 3/16” Monobolts
202155 1/4” Auto Split “T” Rivets
202157 Discontinued. Use tip 202142.
202169 1/4” Monobolts
202193 Spec. GM Glass Stop Travel, Pop Rivets
202142 1/4” Magna Lok
1/4” Pop Rivets
1/4” Plastic Rivets
Replaces tip 202157
OTHER ACCESSORIES:
205490 Nose Extension Kit
126016 Rivet Stem Removal Tool- “Punch Assy”
202122 Two Piece Jaws
202929 Three Piece Jaws
AK-175 Quick tips and Operating Instructions
1. AK-175 will install all diameter blind rivets 3/32 to
1/4 by changing only the nose piece.
2. Pull force of over 5000 lbs.
3. Operating Air pressure: 90 to 120 psi. DO NOT
EXCEED 120 PSI.
IMPORTANT: 110 psi must be maintained when setting
all 1/4” rivets.
The hydraulic system is sealed and may show visible
residue on the trigger area. No need to add oil. If the
AK-175 is damaged and leaks oil, it must be returned to
an authorized service center.
Installing rivet…. With rivet mandrel inserted in the
tool nose, insert the rivet body into the application
hole. Hold the tool steady against the work surface and
depress the upper trigger. The tool will press forward
to install rivet from 1 to 3 seconds max. Rivet mandrel
should break in one pull. If not, stop and pull the lower
lever to reverse tool and re-grip the rivet for a second
pull. After the mandrel breaks, press the lower trigger
to reverse the tool and ready for next rivet. Mandrel will
drop out of the nose when you point the tool downward.
DO NOT OVER EXTEND… by holding the upper
trigger or turn up air pressure to try increase tool stroke.
This may cause tool to leak and require returning it to
an authorized service center for repair.
1. Jaws should be washed in solvent and lube after
300 rivets.
2. The nose tube and nose piece can be changed
“only” when the tool nose is extended.
3. Do Not use the tool as a lever if rivet mandrel is
jammed while re-gripping. Instead, with the lower
trigger depressed, push riveter against the work for
the jaws to get a deeper grip.
4. If rivet mandrel is stuck in tool after breaking,
depress lower trigger, lightly tap the nose against a
hard surface. This will release the mandrel from the
jaws and allow it to drop free.
5. Frequently check the nose piece to insure it does
not vibrate loose during operation.
6. To extend tool life… DO NOT hold trigger more
than 3 seconds.
7. Operating temperature should not drop below
freezing.
8. If the tool will not reverse, check for broken jaw
holder or chips of metal in the nose tube… clean or
replace as needed.
9. Before operating tool make sure that the nose tube
and nose piece are completely screwed down
snug by hand.
oPeration and Maintenance tiPS
AK-175 Series Tools (HK1057) Arconic Fastening Systems and Rings

8
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
Once Rivet is installed, pintail must be removed
1. Point tool downward
2. Squeeze RELEASING TRIGGER “B”.
Rivet Pintail Removal:
The jaws are installed at the factory and should only need to be removed for periodic inspection and cleaning. To
remove the jaws unscrew the NOSE TUBE from the tool in a counterclockwise direction
Three/Two Piece Jaw Installation and Removal:
Pintail reMoval and three Piece Jaw
inStallation and reMoval
CAUTION: It is necessary to remove pintail
before attempting to install another rivet.
AK-175 Series Tools (HK1057) Arconic Fastening Systems and Rings

9
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AK-175 Series Tools (HK1057) Arconic Fastening Systems and Rings

10
*
Ø.093
Ø.098
Ø.093
Ø.130
Ø.125 Ø.172
Ø.160
Ø.160
Ø.160
Ø.160
Part No. Description
1/4" Magna Lok
1/4” Pop Rivets
1/4” Plastic Rivets
Replaces Tip 202157
Spec. GM Glass Stop
Travel, Pop Rivets
1/4" Monobolts
1/4" Auto Split "T"
Rivets
3/16" Monobolts
5/32" & 3/16" Pop
& Plastic Rivets
1/8" Stand Off
Pop Rivets
'3/32" & 1/8"
Pop Rivets
1/8" for Trim Molding
Pop Rivets
202142
202193
202169
202155
202168
202158
202190
202159
202156
Nose Pieces
* Included in AK-175 kit
*
*
*
Part No. Description
1/4" Pop & Plastic
Rivets
202157 Discontinued - Replaced
by tip 202142 (pictured
below)
Steps for Proper Tool Maintenance and Operation
1. Disassemble and clean NOSE components peri-
odically. If the pintails do not drop out freely, use a
pick to clean the jaw grooves. Wash components
in mineral spirits or isopropyl alcohol. Apply a small
amount of light weight oil to the JAWS and inside of
JAW HOLDER prior to assembly.
2. To ease NOSE TUBE and NOSE PIECE installation,
extend tool by squeezing actuating trigger.
3. DO NOT USE TOOL AS A LEVER if rivet pin tail
is jammed while re-gripping. Instead, with releas-
ing trigger depressed, push tool nose against work
piece for the jaws to get a deeper grip
4. If rivet pintail is stuck in tool after breaking, lightly
tap nose against a hard surface while squeezing the
releasing trigger, pintail should then fall out.
5. Before operating tool, make sure that all NOSE
PARTS have been screwed in HAND TIGHT.
6. For long life of tool, do not continue to run tool at the
end of travel.
7. The AK-175 should not be used at temperatures
below 35° F. unless it is rst brought to room tem-
perature and cycled several times, normal use of the
tool after warming should keep it warm enough for
proper operation.
8. If tool will not reverse, remove NOSE TUBE and
inspect for any foreign matter that might have
caused jamming between JAW HOLDER and inside
of NOSE TUBE.
9. Frequently check that nose components do not
vibrate loose during operation.
tool Maintenance
AK-175 Series Tools (HK1057) Arconic Fastening Systems and Rings

11
troubleShooting
Problem Solution
1.) Rivet Pintail is stuck in tool First Step:
Lightly tap nose against a hard surface while
after breaking squeezing HANDLES and pressing
down the RELEASING BUTTON with tool pointing
downward Pintail should then fall out, see g. 4.
(If that does not work try Second Step.)
Second Step: (Use this only if rst step does not work)
Remove NOSE TUBE and JAW HOLDER (for help
see gure 5) take out pintail and reassemble.
2.) Tool will not reverse Push on the handles until you feel a slight give,
then press the RELEASING BUTTON and continue pushing on
the handles, the tool should then reverse. If this does not work
Remove NOSE TUBE and inspect for any foreign matter that may
have cause the jamming between JAW HOLDER and the inside
of NOSE TUBE.
3.) Fastener does not pull rivet The JAW HOLDER is loose. Remove the NOSE TUBE and tight-
en the JAW HOLDER by turning it counter clockwise (See Three
Piece Jaw Installation and Removal.)
4.) The Rivet does not Fit into the Tool The rivet is to large, or the wrong NOSE PIECE is on the tool.
To nd the correct NOSE PIECE (see chart on page 11). If you
do not have the needed NOSE PIECE, See next page for how to
order the correct one.
5.) Premature Breaking See solution for problem 4. Also verify the grip of the fastener
and make sure you are not rocking the tool during installation.
6.) Jamming of Tool See solution for problem 4. Also verify that you have the proper
jaw engagement and that all parts are hand tight and that the
jaws are cleaned and properly assembled in jaw pusher (See
Three Piece Jaw Installation and Removal)
7.) Rivet not installed properly See solution for problem 4. Also verify that appropriate fastener is
being used and proper fastener grip length for the application has
been selected
8.) Jaws Breaking See solution for problem 4. Check to see all parts are properly
assembled and hand tight.
9.) Damaged Jaw Pusher See solution for problem 4. Check to see if all parts are properly
assembled.
AK-175 Series Tools (HK1057) Arconic Fastening Systems and Rings

12
authorized tool Service center:
Bay Fastening Systems
30 Ban Plaza North
Farmingdale, NY 11735
516 294 4100
516 294 3447 (Fax)
Mountainair Rivet Tools
115 West Broadway
Mountainair, NM 87036
479 936 7577
505 847 2207
505 847 2465 (Fax)
FSI
1206 East Mac Arthur St
Sonoma, CA 95476
707 935 1170
800 344 2394 (Toll Free)
707 935 1828 (Fax)
Universal Repair Shop
1611 Boylston Avenue
Seattle, WA 98122
206 322 2726
206 322 2126 (Fax)
Professional Tool Center
2236 S.116th Street
West Allis, WI 53227
414 321 1234
414 321 2524 (Fax)
B.) The tool must be returned intact and prepaid to one of our service centers. Proof of date of sale must
accompany any tool returned. This warranty will be void if repairs have been made or attempted by
others, or if the tool has been subject to abuse, neglect, accident or improper application.
D.) If you have any problems please contact Customer Service at the factory: 209-839-3000.
90 day warranty on aK-175 riveter
AK-175 Series Tools (HK1057) Arconic Fastening Systems and Rings
All Arconic Fastening Systems tools and parts have been carefully tested and checked at the factory
and are guaranteed to be free from defects in material and workmanship, subject to the following
conditions.
A.) The tools manufactured by Arconic Fastening Systems will be repaired free of charge or replaced at
our discretion within 90 days of sale to the rst user if, upon examination at our service center, we
nd a defect in material or workmanship in the hydraulic system.
C.) The foregoing obligation is Arconic Fastening Systems’ sole liability under this or any implied
warranty, and no one is authorized to vary its terms or conditions.
Before returning tools to the service center, please use the operation and
maintenance tips on page 9 of this manual. If the tool continues to mal-
function call the Customer Technical Support at Arconic Fastening
Systems and Rings 209-839-3000 for additional assistance.

LiMited WarrantieS
Tooling Warranty: Huck warrants that tooling and other
items (excluding fasteners, and hereinafter referred as
“other items”) manufactured by Huck shall be free from
defects in workmanship and materials for a period of
ninety (90) days from the date of original purchase.
Warranty on “non standard or custom manufactured
products”: With regard to non-standard products
or custom manufactured products to customer’s
specications, Huck warrants for a period of ninety
(90) days from the date of purchase that such products
shall meet Buyer’s specications, be free of defects in
workmanship and materials. Such warranty shall not be
effective with respect to non-standard or custom products
manufactured using buyer-supplied molds, material,
tooling and xtures that are not in good condition or
repair and suitable for their intended purpose.
THERE ARE NO WARRANTIES WHICH EXTEND
BEYOND THE DESCRIPTION ON THE FACE HEREOF.
HUCK MAKES NO OTHER WARRANTIES AND
EXPRESSLY DISCLAIMS ANY OTHER WARRANTIES,
INCLUDING IMPLIED WARRANTIES AS TO
MERCHANTABILITY OR AS TO THE FITNESS OF
THE TOOLING, OTHER ITEMS, NONSTANDARD OR
CUSTOM MANUFACTURED PRODUCTS FOR ANY
PARTICULAR PURPOSE AND HUCK SHALL NOT BE
LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY
OR INDIRECTLY, ARISING FROM THE USE OF
SUCH TOOLING, OTHER ITEMS, NONSTANDARD
OR CUSTOM MANUFACTURED PRODUCTS OR
BREACH OF WARRANTY OR FOR ANY CLAIM FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Huck’s sole liability and Buyer’s exclusive remedy for
any breach of warranty shall be limited, at Huck’s option,
to replacement or repair, at FOB Huck’s plant, of Huck
manufactured tooling, other items, nonstandard or
custom products found to be defective in specications,
workmanship and materials not otherwise the direct or
indirect cause of Buyer supplied molds, material, tooling
or xtures. Buyer shall give Huck written notice of claims
for defects within the ninety (90) day warranty period for
tooling, other items, nonstandard or custom products
described above and Huck shall inspect products for
which such claim is made.
Tooling, Part(s) and Other Items not manufactured by
Huck.
HUCK MAKES NO WARRANTY WITH RESPECT
TO THE TOOLING, PART(S) OR OTHER ITEMS
MANUFACTURED BY THIRD PARTIES. HUCK
EXPRESSLY DISCLAIMS ANY WARRANTY
EXPRESSED OR IMPLIED, AS TO THE CONDITION,
DESIGN, OPERATION, MERCHANTABILITY OR
FITNESS FOR USE OF ANY TOOL, PART(S), OR
OTHER ITEMS THEREOF NOT MANUFACTURED BY
HUCK. HUCK SHALL NOT BE LIABLE FOR ANY
LOSS OR DAMAGE, DIRECTLY OR INDIRECTLY,
ARISING FROM THE USE OF SUCH TOOLING,
PART(S) OR OTHER ITEMS OR BREACH OF
WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL
OR CONSEQUENTIAL DAMAGES.
The only warranties made with respect to such tool,
part(s) or other items thereof are those made by the
manufacturer thereof and Huck agrees to cooperate with
Buyer in enforcing such warranties when such action is
necessary.
Huck shall not be liable for any loss or damage resulting
from delays or nonfulllment of orders owing to strikes,
res, accidents, transportation companies or for any
reason or reasons beyond the control of the Huck or its
suppliers.
Huck Installation Equipment
Huck International, Inc. reserves the right to make
changes in specications and design and to discontinue
models without notice.
Huck Installation Equipment should be serviced by
trained service technicians only.
Always give the Serial Number of the equipment when
corresponding or ordering service parts.
Complete repair facilities are maintained by Huck
International, Inc.
Authorized Tool Service Centers (ATSC’s) offer repair
services, spare parts and Nose inserts and accessories.
Please contact your Huck Representative or the nearest
Huck ofce listed on the back cover for the ATSC in your
area.
AK-175 Series Tools (HK1057) Arconic Fastening Systems and Rings

AMERICAS
Industrial Fasteners Division
PO Box 8117
8001 Imperial Drive
Waco, TX 76714-8117
800-388-4825
254-776-2000
FAX: [phone]
Industrial Products
Lan America Operaons
Avenida Parque Lira. 79-402
Tacubaya Mexico, D.F.
C.P. 11850
FAX: [phone]
TELEX: 1173530 LUKSME
Headquartered in Torrance, California, the
company has over 8,300 employees at 39
manufacturing and distribuon/logiscs locaons
in 13 countries.
For The Long Haul, The Future of Fastening
Technology, The Future of Assembly Technology,
The Future of Tooling Technology, and Tools of
Producvity are service marks of Huck Internaonal.
Huck provides technical assistance regarding the use
and applicaon of Huck fasteners and tooling.
NOTICE: The informaon contained in this publicaon
is only for general guidance with regard to properes
of the products shown and/or the means for selecng
such products, and is not intended to create any
warranty, express, implied, or statutory; all warran-
es are contained only in Huck’s wrien quotaons,
acknowledgements, and/or purchase orders. It is
recommended that the user secure specic, up-to-
date data and informaon regarding each applicaon
and/or use of such products.
HWB898 1003-5M
Arconic Fastening Systems and Rings world-wide locations:
Arconic Fastening Systems and Rings Arconic Fastening Systems and Rings
Arconic Fastening Systems and Rings
Aerospace Fasteners Division
PO Box 5268
900 Watson Center Rd.
Carson, CA 90749
800-421-1459
310-830-8200
FAX: [phone]
Aerospace Fasteners Division
3724 East Columbia
Tucson, AZ 85714
800-234-4825
520-747-9898
FAX: [phone]
Arconic Fastening Systems and Rings
Aerospace Products
France Operaons
Clos D’Asseville
BP4
95450 Us Par Vigny
France
33-1-30-27-9500
FAX: [phone]
Arconic Fastening Systems and Rings
Industrial Products
Australia Operaons
14 Viewtech Place
Rowville, Victoria
Australia 3178
03-764-5500
Toll Free: 008-335-030
FAX: [phone]
Fasteners Division
1 Corporate Drive
Kingston, NY 12401
800-278-4825
845-331-7300
FAX: [phone]
Arconic Fastening Systems and Rings Arconic Fastening Systems and Rings
Industrial Products
United Kingdom Operaons
Unit C, Staord Park 7
Telford, Shropshire
England TF3 3BQ
01952-290011
FAX: [phone]
EUROPE
© 201 6 A rconic Fastening Syste ms and Rings Tracy, Industrial Distribuon Group HQ 1925N orthMacArthurDrive , Tracy, CA95376• Tel: [phone]•Fax:[phone] • www.afsindustrial.com abusine ssunitofAlcoa, isale adingworldwide de signe randmanufacture roffaste ningsyste ms and rings, including speialty faste ne rs, uid ngs, assembly compone nts, installaon systems, andse amle ssringsforae rospace and industrial applicaons. A Fastening Systems & Rings,