Humboldt ConMatic IMC User manual

product manual 05.23
Conmatic IMC Soil Consolidation System
HM-5475.3F
Conmatic IMC Soil Consolidation System

CONTENTS
Quick Start Guide 4
Unpacking 4
Installation and Equipment Setup 4
Electrical Connections 4
Power Switch 4
Instrumentation Connections and Setup 5
Network 5
USB Power 5
Instrument Inputs 5
Initial Machine Set-up 6
Initial Set-up — Calibration 8
Calibration Input Screen 8
Units 9
Value 9
Export Calibration via USB 10
Import Calibration via USB 10
Delete Calibrations 10
Restore Factory Calibrations 10
Initial Set Up — Date/Time 11
Initial Set-up — Preferences 12
Preferences – General Tab 12
Logger ID 12
Sound 13
Preferences – System Units Tab 13
Ambient Temperature 13
Stress Control Unit 13
Preferences – Specimen Parameters Tab13
Specimen Height 14
Specimen Diameter 14
Preferences – Storage Tab 14
Test Storage Limit 14
Recycled Tests 14
Test Templates 14
Save to USB Check Box 14
Initial Set Up — Network 15
Network Settings Screen 16
DHCP 16
IP Information 16
Local Status 16
Internet Status 16
Initial Set Up — Information 16
System Information 17
Firmware Version 17
IP Information 17
Local Status 17
Internet Status 18
Memory 18
Factory Screen 18
Export Log File 18
Initial Set Up — Contact 18
Contact Information 18
Initial Set Up — Update 19
Update from USB 20
Equipment Setup 22
Installation and Equipment Setup 23
Electrical Connections 23
Power Switch 23
Instrumentation Connections and Setup 24
Rear Instrumentation Panel 24
Network 24
USB Power 24
Instrument Inputs 24
Test Deck Setup 25
Screen Feature Descriptions 26
Consolidation Cells 28
Consolidation Cell Components - Inches 30
Consolidation Cell Components - Metric 31
Calibration of Instrumentation 32
How to Perform a Calibration 32
Export Calibration via USB 32
Test Setup 39
Test Setup 40
Test Setup Wizard – Select Test Type 40
Test Setup Wizard – Sensor Input Selection 41
Test Setup Wizard – Select Logging Values 43
Test Setup Wizard – Select Stop Parameters 44
HM-547-.3F Specications 53
General Warnings 55

QUICK START GUIDE
4
Unpacking
Initial inspection should include checking for physical dam-
age during shipping and obvious external damage to the
product.
Package contents are de ned by your packing list. Each
Loader is con gured according to customer speci cations.
In your inspection, make certain that the contents of your
shipment match the documentation provided by your pack-
ing list.
Place unit on a  at, smooth surface and use leveling feet
(supplied) and use a bubble level to ensure that the unit is
level side-to-side and back-to-front.
Installation and Equipment Setup
Electrical Connections
The HM-5475 is equipped with an internal digital switching
power supply, which allows it to be used with most power
con gurations throughout the world. The unit is supplied
with an IEC electrical cord with a standard 110V plug.
The HM-5475 arrives ready for operation. Attach the sup-
plied IEC electrical cord to the machine and plug into a
standard wall receptacle for use in the United States. For
locations other than the U.S., replace the supplied electrical
cord with an IEC cord that has the correct plug for your ap-
plication. The supplied cord can also be used by cutting the
standard plug from the cord and attaching the correct plug.
Power Switch
The Power Switch is located on the upper right hand corner
of the back of the machine, above the electrical cord inlet.
The Fuse Compartment is located between the electrical
cord inlet and the Power Switch. The HM-5475 uses a 10
amp fuse. To begin operation, attach the supplied electrical
cord, plug it in and press the Power Switch.
Fig. 1 Power Switch
Fuse Compartment

QUICK START GUIDE
5
Instrumentation Connections and Setup
Network (1)
Ethernet input for connecting the machine to a local area
network (LAN) and/or the internet.
USB Power (2)
The USB Power port is used for powering a wireless access
appliance for those who want to use a wireless LAN setup.
Instrument Inputs (3)
The panel features four (4) inputs for connecting instrumentation
to the machine. Each input represents a separate channel and has
been assigned and calibrated to a specic instrument for use with
your HM-5475 depending on the test type to be performed.
2
1
3

QUICK START GUIDE
6
Once you have installed the instrumentation into the correct
inputs, your rear panel should look like this:
Below are photos of an instrumentation input and its asso-
ciated plug. Install the plugs into the inputs by lining up the
guide at the bottom of the plug with the slot at the bottom
of the input.
Remember, your HM-5475 ConMatic IPC, Automated
Consolidation Machine includes all the necessary instru-
mentation, which is already calibrated and assigned
to an Input and will not need calibration; however, you
should conrm that the instrumentation has been set
up and calibrated, that you have plugged them into the
correct channel, and that you check with your QC/QA
program to set up a frequency of calibration schedule.
DO NOT RECALIBRATE!
Instrumentation Input Instrumentation Plug
Initial Machine Set Up

QUICK START GUIDE
7
When your HM-5475 is  rst turned on, the screen below will
appear.
From this screen, to con rm your machine instrumentation has
been calibrated, navigate to the Calibration section by clicking
the Menu icon in the top left corner of the screen (1).
When you click on this button, you will see a drop-down menu
appear, see below.
Navigate to the bottom of this drop-down menu and click
on System Settings (2). You will see the following screen.
1
2

QUICK START GUIDE
8
Click on the Calibration tab in the top left corner (2). You will
see the following screen.
2
Calibration Input Screen
The Calibration Input Screen (above) is used to monitor and
calibrate instrumentation and assign them to specic chan-
nels of the HM-5475. The Calibration Input Screen provides
a summary of the calibration status of each channel. Please
verify that the sensor range and unit of measure are correct.
A green box at the left of a channel indicates that the chan-
nel has instrumentation assigned to it and that it is calibrat-
ed and ready for use (1).
1
Initial Set Up — Calibration

QUICK START GUIDE
9
Calibration Input Screen, cont.
Each channel has a “Limits On” check box (1). It is recom-
mended that this remains checked to ensure the machine
cannot exceed the design limits of the instrumentation and
damage them. By selecting this option, before the test can
exceed the limits of the sensors, all tests will stop running and
the motor will stop to avoid damaging connected instrumen-
tation.
Note: An input cannot be calibrated during testing.
Units (2)
In this eld, a calibrated instrument will display the units that
were chosen for use at the time of calibration. This eld can
also be used to toggle between English and SI units if the
need arises.
Value (3)
This eld displays the current calibration value. This value
should already be set with 4 decimal point accuracy (1) be-
low. If the instrument is not calibrated, the unit will read “N/A.”
1
23
4
1
6 75

QUICK START GUIDE
10
For the HM-5475, Vertical load = 2,000 lb and vertical
displacement = 1.000”)
Export Calibration via USB (4)
Press this button to select calibrations to export via USB. It
is a good practice to export all your calibrations to a thumb
drive. In case of a problem this practice allows you to recov-
er your calibration data quickly.
Import Calibration via USB (5)
Press this button to import calibrations from a USB drive
into the HM-5475.
Delete Calibrations (6)
Selecting this button will allow the user to delete any of the
desired calibrations from the 5475 memory.
Restore Factory Calibrations (7)
Selecting this button will allow the user to restore the cali-
brations stored in the permanent memory. This is typically
the calibrations set at the factory during nal assembly.