Humboldt HM-5030 User manual

product manual 08.16
Master Loader Load Frame
HM-5030

CONTENTS
Contents
Introduction 7
Touch-Screen Controller provides: 7
Humboldt's NEXT software provides: 8
Load Frame Specifications 8
Controller Specifications 9
General Warnings 10
Safety Warnings 10
Electrical Warnings 10
Manufacturer's Rights and Responsibilities 10
Software Copyright 10
Important Notice 11
Updated Products 11
Fitness for Application 11
Unpacking 11
Quick Start Guide 12
Startup Scenarios 12
Electrical Connections 13
Local Area Network Connection 13
Power Switch 13
Instrument Inputs 14
Mounting Load Cells and Transducers 14
Typical Setups 15
Operation 16
Home Screen 16
1. Options 16
2. Time 16
3. Unique Logger Identification Number 16
4. Mute 16
5. Internet Connectivity 16
6. Network Connectivity 16
7. Motor Control 16
8. Calibration Indicator 17
9. Testing Indicator 17
10. Channel 17
11. Tare/Clear 17
12. Calibrated Value 17
13. Calibration Parameters 17
Motor Control 17
1. Direction of Movement 17
2. Stop 17
3. Motor Travel Limit Indicator 18
4. Speed 18

3
CONTENTS
New Test 18
1. Select Test Type 18
2. Template 18
3. Next 18
Test Inputs 19
1. Select Test Inputs 19
2. Next/Back 19
Motor 19
1. Select Motor Conditions 19
2. Select Motor Parameters 19
3. Return Home 20
4. Next/Back 20
Loggings 20
1. Select Logger Conditions 20
2. Next/Back 20
Interval Loggings 21
1. Logging Input 21
2. Logging Direction 21
3. Logging Value 21
Interval Logging Table 21
1. Logging Input 21
2. Logging Direction 21
3. Logging Value 22
Linear Time Interval 22
1. Logging Value 22
Elapsed Time Table 22
1. Logging Value 22
Stop 23
1. Select Stop Condition 23
2. Next/Back 23
Greater Than 23
1. Stop Input 23
2. Stop Value 23
Distance (Up) 24
1. Stop Input 24
2. Stop Value 24
Percent Strain 24
1. Stop Input 24
2. Stop Value 24
Less Than 25
1. Stop Input 25
2. top Value 25
Distance (Down) 25
1.Stop Input 25
2.Stop Value 25
Percent Stress Drop 26
1.Stop Input 26
2.Stop Value 26

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CONTENTS
Time Delay 26
1.Stop Value 26
Percent Drop 27
1. Stop Input 27
2. Stop Value 27
Operator Stop 27
Graph 28
1. Select Graph Options 28
2. Next/Back 28
Start 28
1. Select Trigger Condition 28
Trigger Immediately 29
1. Trigger Immediately 29
Greater Than 29
1. Trigger Input 29
2. Trigger Value 29
3. Current Value 29
4. First Point 29
Time Delay 30
1. Trigger Value 30
Less Than 30
1. Trigger Input 30
2. Trigger Value 30
3. Current Value 30
4. First Point Is 30
Current Tests 31
1. Test Name 31
2. Test in Progress 31
3. Switch Views 31
4. Status 31
5. Points 31
6. Start Time 31
7. Stop Test 31
8. Data 31
Previous Tests 32
1. Choose Test 33
2. Switch Views 33
3.Test Actions 33
4.Start 33
5.Points 33
6.Delete Test 33
Choose Test 33
1. Choose Test 33
2. Previous Tests 33
3. Select 34
System Settings 34

5
CONTENTS
Calibration 34
1. Input 35
2. Units 35
3. Value 35
4. Counts 35
5. Calibrate 35
6. Restore Factory Calibration 35
7. Delete Calibration 35
8. Export Calibration to USB 35
9. Import Calibration from USB 35
Sensor Details 36
1. Input Type 36
2. Capacity 36
3. Full Scale Output 36
4. Next 36
Limits 37
1. Calibration Limit 37
2. Limits On 37
3. Calibration Method 37
4. Back or Next 38
Multi Point 38
1. Point 38
2. Applied 38
3. A/D Counts 38
4. Entry Method 38
5. Calibration Type 38
6. Set Point/Clear Point 39
7. Back or Next 39
Name 40
1. Input Name 41
2. Default Name 41
3. Back 41
4. Save 41
Date/Time 41
1. Back 41
2. Date 41
4. Clock Style 41
5. Clock 41
Display 42
1. Brightness 42
2. Dim Display 42
3. Turn Display Off 42
4. Language 42

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Preferences 42
1. Logger ID 43
2. Sound 43
3. Automatically Update System 43
4. Update Check Frequency 43
System Units 43
1. Ambient Temperature 43
2. Motor Speed Unit 43
Specimen Parameters 43
1. Specimen Height 44
2. Specimen Diameter 44
3. Fast Testing 44
Storage 44
1. Test Storage Limit 45
2. Recycled Tests 45
3. Test Templates 45
Network 45
1. DHCP 45
2. IP Information 45
3. Local Status 45
4. Internet Status 45
Information 46
1.Firmware Version 46
2.Factory Screen 46
Update 46
1. Update from USB 47
2. Check for Update 47
3. Update Details 47
4. Multi File Update 47
Contact 47
System Reset 48
Software 48
Humboldt Download Software 48
Support 48
CONTENTS

7
Introduction
Designed for applications requiring multi-purpose loading systems, such
as road construction projects in either mobile or fixed labs, educational
institutions and consulting firms, the HM-5030 Master Loader is ideal for
just about any application from road construction to high-volume com-
mercial and educational laboratories.
While the HM-5030 has been specifically designed for soil testing labs
conducting multiple testing operations including: UU, CU and CD tri-
axial, UC, CBR and LBR, it is also perfect for running Marshall, Hveem,
TSR and SCB asphalt tests as well. Its heavy-duty design and precise
stepper-motor control provide a stable platform for years of reliable ser-
vice allowing the HM-5030 to perform any tests required up to its load
capacity of 11000 lbf (50kN).
Like all elite series load frames, the HM-5030 is built around Humboldt's
integral, 4-channel data logger with touch-screen control, which allows
the load frame to be used as a standalone device capable of full test
control and data logging. It can also be controlled by a networked com-
puter at any location with access to the network.
The HM-5030 provides four (4) integral and independent data acquisi-
tion channels, which can be utilized in stand-alone configurations or
accessed through a LAN-networked computer using Humboldt's Next
Software.The HM-5030 load frame is built with durable, high-quality
components and features the use of a stepper motor, precision gears
and gear box to ensure smooth and reliable operation, as well as precise
results.
In stand-alone mode, the HM-5030 load frame provides a 7" (178mm)
touch-screen controller, giving you finger-tip control of your testing pro-
cesses, as well as providing real-time, visual views of your data in both
tabular and graphic formats. This waterproof, touch screen provides
colorful, at-a-glance monitoring of testing functions without the use
of a computer. Operators can see all the data in several formats at the
machine while the test is running. Data can then be viewed simultane-
ously or downloaded later to a computer in the lab, in the next room or
at a different location, while also providing report generation capabilities
from within Humboldt's NEXT software or our enhanced test-specific
modules.
Touch-Screen Controller provides:
• 4-channel data acquisition
• Hi-res, 7", waterproof, touch-screen provides total control and real-
time graphical display of tests
• Machine /Test control and data acquisition via touch-screen

8
• Control up to 4 different tests at the same time
• Calibration of channels to load cells, transducers and other suitable
instruments
• Real-time graphical chart and numerical display of tests via touch-
screen display
• Effective sampling rate of 50 readings per second
• Stores up to 1000 tests with 3000 points per test
• 2 USB ports. One in front for data transfer and the rear port is for
powering a wireless access point.
• When operated from a networked computer the NEXT software pro-
vides robust machine and test control, as well as report generation.
It also provides the ability to control and monitor multiple machines
from a single computer.
Humboldt's NEXT software provides:
• Machine control, and data acquisition via networked computer
• Provides the ability to use Next Software's, advanced test-specific
modules
• Real-time graphical chart and numerical display of tests via computer
display
• Effective sampling rate of 50 readings per second
• Stores unlimited tests with up to 3000 points per test.
• Up to 255 individual tests can be run simultaneously from a single PC
• Advanced, test-specific modules are available, which provide all the
calculations and graphs required per testing standards
• Provides advanced graphing capabilities
• Provides full-unit customization
• Reports can also be exported to Excel or a CSV file, if desired, and,
we can provide custom integration/export solutions for LIMS, EQuIS,
gINT, etc.
Load Frame Specifications
Load capacity 11000 lbf (50kN)
Speed range 0 - 3.0000 in/min.
0 - 75.0000 mm/min.
Data channels 4
Platen Size / Travel 10" (254mm) / 4" (100mm)
Data storage 1000 tests and up to 3000
readings per test
Clearance, vertical 40" (1000mm)
Clearance, horizontal 15" (380mm)
Voltage 110/220V 50/60Hz - 5.0amps
Net weight 240 lbs (110kg)

9
Controller Specifications
Specifications for the touch-screen controller, instrumentation and
data acquisition used with Humboldt Elite series load frames
Display 7" (178mm) VGA (480 x 800)
Resistive-touch screen
Real-time test data Graphic and tabulation
Processor Dual 32-bit ARM
RAM 64MB
Memory, non-volatile 4GB
Analog to digital converter 24 bit
Data acquisition 4 Channels
Logging speed up to 50 readings per second
Multi-test storage 1000
Points per test 3000
USB port (front)
use to export data and
import/export calibration
data, also use to provide
external power for optional
WIFI adapter
USB port (back) provides external power at the
back of the machine
Ethernet connection for network connectivity
Emergency stop Large button
24-bit differential
analog to digital converter
(21 bits @1000 samples/sec.
4
Ambient temperature sen-
sor 1
Limit switches 4
Firmware Update Ethernet or flash drive

10
General Warnings
Safety Warnings
Operators should take care to operate this machine under maximum
load restrictions. The machine is programmed at the factory to provide
safety shutdown if the upper or lower maximum travel is exceeded, as
well as if the upper instrument calibration is exceeded.
Electrical Warnings
Typically, there is no reason for the operator to open the machine.
However, if the customer’s engineers attempt to change settings to the
circuit board connected to the back panel, the machine must first be
unplugged. Unplugging the internal connection to the back panel circuit
board while the machine is under power will result in permanent dam-
age to the circuit board.
Manufacturer's Rights and Responsibilities
Software Copyright
COPYRIGHT NOTICE
©2016 HUMBOLDT Mfg. Co. All Rights Reserved. This manual or
parts thereof may not be reproduced in any form without the
expressed written permission of HUMBOLDT Mfg. Co.
UNPUBLISHED LICENSED PROPRIETARY WORK
©2016 HUMBOLDT Mfg. Co.
The programmable, read-only memory, integrated circuit package
contained in this equipment and covered with a copyright notice label
contains proprietary and confidential software, which is the sole property
of HUMBOLDT MFG. CO. It is licensed for use by the original purchaser
of this equipment for a period of 99 years. Transfer of the license can be
obtained by a request, in writing, from HUMBOLDT MFG. CO.
With the exception of HUMBOLDT Authorized Service Facilities, you
may not copy, alter, de-compile, or reverse assemble the software in any
fashion except as instructed in this manual. US copyright laws, trade-
mark laws, and trade secrets protect the materials. Any person(s) and /or
organizations that attempt or accomplish the above violation or know-
ingly aid or abet the violation by supplying equipment or technology will
be subject to civil damages and criminal prosecution.With the exception
of HUMBOLDT Authorized Service Facilities, you may not copy, alter,
de-compile, or reverse assemble the software in any fashion except as
instructed in this manual. U.S. copyright laws, trademark laws, and trade
secrets protect the materials.

11
Any person(s) and /or organizations that attempt or accomplish the
above violation or knowingly aid or abet the violation by supplying
equipment or technology will be subject to civil damages and criminal
prosecution.
Important Notice
The information contained herein is supplied without representation or
warranty of any kind. Humboldt Mfg. Co. therefore assumes no respon-
sibility and shall have no liability, consequential or otherwise, of any
kind arising from the use of the described equipment contained in this
manual.
Updated Products
The manufacturer reserves the right to change or modify product design
or construction without prior notice and without incurring any obliga-
tion to make such changes and modifications on products previously or
subsequently sold.
Fitness for Application
The manufacturer makes no recommendations or claims regarding fit-
ness for applications other than the specific tests as defined in this User
Guide.
Unpacking
Initial inspection should include checking for physical damage during
shipping and obvious external damage to the product.
Package contents are defined by your packing list. Each Loader is con-
figured according to customer specifications. In your inspection, make
certain that the contents of your shipment match the documentation
provided by your packing list.
Place unit on a flat, smooth surface and use leveling feet (supplied) and
a bubble level to ensure that the unit is level side-to-side and back-to-
front.

12
1
Quick Start Guide
Startup Scenarios
If your HM-5030 was purchased with instrumentation
for one specific test: the instrumentation has been in-
stalled and calibrated. There is no need to configure
or calibrate the machine. It is ready for use.
DO NOT RECALIBRATE!
Refer to the Installation and Setup Section and then
proceed to the section for the specific test desired.
If your HM-5030 was purchased with instrumenta-
tion for multiple tests: one of those tests is ready for
use and the additional tests may or may not require
the mounting of a different transducer than the one
that is currently mounted. However all instrumenta-
tion shipped with your unit is calibrated and assigned
specific channels for use. These channels are marked
on the corresponding instrumentation. Unless it is re-
quired by your QC/QA program, there is no need to
configure or calibrate the machine. It is ready for use.
DO NOT RECALIBRATE!
If your HM-5030 was purchased without instrumenta-
tion for specific tests: you will need to acquire, check
compatibility, mount and calibrate your instrumenta-
tion for use with the machine.
Refer to the Installation and Setup Section to make
sure if your instrumentation is compatible with the
HM-5030. You will need to calibrate your instrumen-
tation, please refer to configuration and calibration
instructions. You can then proceed to the Section for
the specific test desired.
2
3

13
Electrical Connections
The HM-5030 is equipped with an internal digital switching power sup-
ply, which allows it to be used with most power configurations through-
out the world. The unit is supplied with an IEC electrical cord with a
standard 110V plug.
The HM-5030 arrives ready for operation. Attach the supplied IEC elec-
trical cord to the machine and plug into a standard wall receptacle for
use in the United States. For locations other than the U.S., replace the
supplied electrical cord with an IEC cord with the correct plug for your
application. The supplied cord can also be used by cutting the standard
plug from the cord and attaching the correct plug.
Local Area Network Connection
Plug your machine into the network and refer to the "Network" section.
Use a standard CAT 5 or CAT 6 Ethernet cable. If wireless is required,
use the 5-volt power USB port located on the back to power a USB ac-
cess point.
Power Switch
The Power Switch is located above the electrical cord inlet in the back
panel on the rear of the machine. The Fuse Compartment is located be-
tween the electrical cord inlet and the Power Switch. The HM-5030 uses
a 10 amp fuse. To begin operation, press the Power Switch.
NEW PHOTO

14
Instrument Inputs
This refers to load cell/transducer connections. The HM-5030 has 4
instrumentation inputs located on the back panel to accommodate
load cell/transducer connections. This feature allows you to set up and
calibrate up to 4 different instruments, which the unit can quickly switch
between for those needing to do multiple types of tests.
If you purchased load cells/transducers with your unit, they will either be
mounted and calibrated, or in the case of multiple load cells/transduc-
ers, calibrated but not mounted. Additional load cells/transducers will be
marked to indicate what input channel was used in the calibration. These
load cells/transducers should be connected to the indicated channels.
Third-party load cells/transducers, which are compatible, can also be
used with the HM-5030. Compatible units must work with an excitation
voltage of 8.25 volts and produce an output of 0-5 volts. Prior to use, all
third-party instrumentation must be configured and calibrated. Please
refer to the Configuration and Calibration sections of this manual.
If you are using third-party cables for load cells/transducers connections,
make sure they are wired to be compatible with the HM-5030. Plugs to
connect third-party instrumentation to the Humboldt HM-5030 are avail-
able; order part HS-000474.
Mounting Load Cells and Transducers
If you purchased your HM-5030 with instrumentation, one of the load
cell/transducer setups should already be mounted. If you are using the
machine for multiple tests or want to use instrumentation not included,
such as third-party instrumentation, the following photos can be used as
a guide for load cells/transducers setup.
photo of back of machine

15
CBR/LBR Unconned
Compression
Marshall Semi-Circular
Bending
Consolidated
Drained and
Undrained
Unconsolidated
Undrained
Typical Setups

16
Operation
Home Screen
This is the screen that appears once your machine is powered on.
1. Options
Press this button to select “New Test,” “Current Tests,” “Previous
Tests,” and "System Settings" options.
2. Time
This displays the current time, which can be changed under "Date/
Time Settings" or by clicking these numbers.
3. Unique Logger Identification Number
This displays the number specific to each logger connected to the
Internet.
Note: Each logger needs a unique identification number.
4. Mute
This indicates that sound is disabled.
5. Internet Connectivity
This indicates if your machine is connected to the Internet. A red
icon indicates connection to the Internet; a gray icon indicates no
connection to the Internet.
6. Network Connectivity
This indicates if your machine is connected to the network. A red
icon indicates connection to the network; a gray icon indicates no
connection to the network.
7. Motor Control
Press this button to display the buttons used to adjust motor direc-
tion and speed. See the image below for details.

17
8. Calibration Indicator
This indicates if the input is uncalibrated or displays the calibrated
instrumentation type.
9. Testing Indicator
This indicates whether or not a test is currently in progress.
10. Channel
This displays the name of the calibrated channel. Four inputs are
available for this machine.
11. Tare/Clear
This button can be used to tare the input before testing. Once
pressed, the “Tare” button will change to a “Clear" button, which
will remove the applied tare.
12. Calibrated Value
This number indicates the calibrated value.
13. Calibration Parameters
Calibration parameters will be displayed here. The level of color
indicates calibration parameters. Green indicates within calibration
parameters, yellow indicates nearing the end of calibration param-
eters, and red indicates over calibration parameters.
Motor Control
1. Direction of Movement
Press the up or down arrow to control the direction of motor
movement.
2. Stop
Press this to stop motor movement.

18
3. Motor Travel Limit Indicator
If a red box appears, you have reached the maximum motor travel
limit. The box will otherwise appear green to indicate whether the
up or down arrow has been selected for motor movement.
4. Speed
This displays the motor speed in inches per minute.
New Test
1. Select Test Type
Select the "User Defined" test type option to run a User Defined
test.
2. Template
Press this button to select a test template. An example of this
prompt is displayed below.
3. Next
Proceed to the "Test Inputs" screen.

19
Test Inputs
1. Select Test Inputs
Check the inputs that you would like to use for testing. If a box is
gray, it cannot be checked because the channel is either uncalibrat-
ed or being used by another test.
2. Next/Back
Proceed to the "Motor" screen or go back to the previous screen.
Motor
1. Select Motor Conditions
Select whether or not you would like motor control. If you choose to
select "Motor Control," motor parameter options will be displayed.
2. Select Motor Parameters
Use the drop-down menu to select if you would like the motor
direction to be up or down. Set your desired motor speed in inches
per minute via the screen that will pop up once the "Speed" box
is touched. The motor speed cannot exceed 2 inches (or 50.8 mm)

20
per minute. This screen includes arrows to move between decimal
places. Click the button when finished.????
[image "MotorSpeedCheck" here]
3. Return Home
Check this box if you would like the motor to return to its start-
ing position after the test is complete. If not, the motor will remain
where it is when the test is complete.
4. Next/Back
Proceed to the "Loggings" screen or go back to the previous
screen.
Loggings
1. Select Logger Conditions
Choose how you would like the test to record data. Available op-
tions are "Interval Logging," "Interval Logging Table," "Linear Time
Interval," and "Elapsed Time Table."
2. Next/Back
Proceed to the "Stop" screen or go back to the previous screen.