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  9. HUSKY LINERS 47902 User manual

HUSKY LINERS 47902 User manual

47902
11/17/2004
HUSKY STORAGE BOX INSTALLATION INSTRUCTIONS
Please check contents and read instructions before beginning (some contents inside drawer of box)
You have received hardware for both Excursion and Suburban installation (not all hardware will be used)
PACKAGE CONTENTS
1- Drawer Unit
1- Cam Spacer 1- Handle Assembly
1- 3/8”-24 Lock Nut 4- 3/8” X 3_” Hex Bolts
3- #8 X 1_” Stainless Steel Wood Screw 2- _” X 1” Nut Plates
2- 4” Long Straps 1- Cargo Liner Retention Block
1- 45_” Channel Iron 1- Cargo Liner
1- Cam latch 1- Drawer Liner (Foam)
2- 8” Long Straps (Suburban) 2- 4” Square plates (Excursion)
2- M10 X 60 Allen Bolts (Suburban) 2- M6 X 40 Allen Bolts (Excursion)
2- 1” Round Spacers (Suburban) 6- 3/8” Flat Washers
2- _” Flat Washers (Excursion)
TOOLS REQUIRED
1/8” Allen Wrench 5mm Allen Wrench (Excursion)
3/8” Combination End Wrench T-30 Torx Wrench (Excursion)
9/16” Socket and Ratchet T-50 Torx Wrench (Suburban)
Phillips Head Screwdriver 8mm Allen Wrench (Suburban)
INSTALLATION
1) Before beginning installation, check factory positioning of jack and jack tools. If Storage Box will
block access to these items when installed, remove them before installing Storage Box. These items may
be stored in your Storage Box once installation is completed.
2) Remove Storage Box from packaging. Check to insure you have received all the above listed Package
Contents and that no damage has occurred during shipping.
3) Position Storage Box top side down, placing it on a flat, non-marring surface. Remove shipping blocks
and Channel Iron from bottom of drawer using Phillips Head Screwdriver. Removing block will allow
drawer to slide out so use caution and avoid tilting Drawer Unit.
4) Turn Drawer Unit back over (right side up and laying flat on a non-marring surface) and extend the
drawer to the full open position.
5) Remove Detent Pin from each drawer slide by applying downward pressure on Detent Pin (see note #1).
Detent Pins will be re-inserted later so do not dispose of them.
6) With drawer removed from the Storage Box, stand the drawer vertically on its back wall (once again on a
non-marring surface). Using a 1/8” Allen Wrench and 3/8” End Wrench, remove the two 10-32 flathead
bolts and nuts from handle installation area. Note that there are spacers (thick washers) located between the
front and rear extrusions that make up the drawer face. Should the spacers move out of position when the
bolts are removed, reposition them before completing handle installation. Repositioning a spacer that has
fallen out is easily done by resting the spacer on your finger and raising the spacer up into the handle
47902
11/17/2004
opening from the inside of the drawer. To avoid the spacer falling out do not tip drawer when handle bolts
are removed.
7) Remove 3/8”-24 lock nut, cam latch and spacer from Handle Assembly. Align handle with holes (shank
will pass through opening in drawer) and re-install the 10-32 flathead bolts/nuts using 1/8” Allen Wrench.
On the inside of the drawer, re-install the spacer, cam latch and 3/8”-24 lock nut on handle shank, tighten
nut only finger tight. Turn handle and note the position of the cam latch. The cam latch should be oriented
on handle shank so that it will secure drawer unit when handle is horizontal on drawer (see note #2).
8). Remove 3rd row seat from vehicle and fold second row seats forward.
Suburban: Remove the two rear cargo tie-down loops from cargo area using a T50 Torx wrench. Position
the two short 1” round spacers provided in the recesses where tie-down loops were removed. The storage
box will later be positioned over these stand-offs and bolted into place. Proceed to steps 9-12.
Excursion: Remove the four cargo tie-down loops from the cargo area. The two, 4” square plates will be
bolted down at the rear locations later to mount storage box. Disconnect hinge stop lever on both rear doors
by depressing spring and lifting lever from pin (see note #6). This will allow full door opening needed to
slide Storage Box into cargo area. Proceed to steps 9-12.
9) Remove Access Panel from rear or Storage Box using 1/8” Allen Wrench and carefully slide drawer case
into cargo area.
10) Insert one (1) of the 3/8” X 3_” Hex Bolts through each end of the channel iron. Screw a Nut Plate onto
each of the 2 bolts a few turns (see note #3).
11) Position the Channel Iron over the front set of 3rd seat mounting rods.
12) Insert the remaining 3/8” X 3_” Hex Bolts through the remaining 2 holes, threading them into Nut
Plates. The Nut Plates should be positioned so that they will be pulled against 3rd seat mounting rod when
bolts are tightened. Do not tighten at this time (see note #8).
Suburban: Install M10 X 60 Allen bolts through case and 1” round spacers and into threaded holes that held
tie-down loops. Tighten securely.
Excursion: Install M6 X 40 Allen bolts through 4” square plates and into threaded holes that held the rear
tie-down loops. Tighten securely (see note #7).
13) Position the two, 4” pieces of strap so that one piece is centered under each end of the Channel Iron (see
note 4).
Suburban: Position one, 8” strap under storage box, flush with front of box and parrelell to the 4” straps.
14) Evenly tighten all bolts; do not over tighten.
15) Guide drawer back into drawer slides and re-insert detent pins.
16) Replace Access Panel.
17) Install Drawer Liner (foam) into drawer.
47902
11/17/2004
18) Install Cargo Liner by first centering liner on top of Drawer Unit. Then, insert the Cargo Liner Retention
Block into the recess molded into the cargo liner. Using the Phillips Head Screwdriver, install the three #8 X
1-1/4” Stainless Steel Wood Screws through the holes in the Retention Block and into the top of the Storage
Box (see note #5). Take care to make sure the liner is center before attaching.
19) Your Storage Box should be treated as you would the exterior of your vehicle. Wash with gentle soap
and water and rinse well. The easiest way to clean the drawer liner or cargo liner is with a damp cloth or
sponge. If using a cleaner, 409® or Glass Plus® work well. The use or Armor All®, Son-of-a-Gun® or
similar items is discouraged as the products make the liner slick.
20) Your Husky Storage Box comes with a limited one-year warranty. Winfield Consumer Products
warrants its SUV Storage Box to be free from defects in material and workmanship of the product for one
year, from the date of purchase, with proof of purchase.
Note 1-Detent Pin Removal
Note #2-Position Handle So Cam Latch will
be pointing up when handle is horizontal.
Note #1-Removing Detent Pin
Cam Latch
Detent Pin
Note #3- 3/8 X 3_”
Bolt through
Channel Iron with
Nut Plate attached.
Note #4-4” Strap shown positioned under
end of Channel Iron. 8” Strap used under
box rail in Suburban only
4” Strap
8” Strap
47902
11/17/2004
Retention
Block
Note 5-Retention Block shown installed. Take
care to center liner before installing block.
Note #6 – Remove Hinge Stop Lever to
allow placement of Storage Box
Note 7-4” Extrusion Plate shown installed.
Note 8-Positioning of Nut Plate
Nut
Plate

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