Hydac SMU 1200 User manual

SMU 1200
SensorMonitoring Unit
Operating Instruction
Valid from firmware versions V2.0 up
English (translation of original instructions)
Document No.: 3854281

Imprint
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Imprint
Publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Postfach 1251
66273 Sulzbach / Saarland
Germany
Telephone: [phone]
Telefax: [phone]
E-Mail: [email protected]
Homepage: www.hydac.com
Court of Registration: Saarbrücken, HRB 17216
Executive Director: Mathias Dieter,
Dipl.Kfm. Wolfgang Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Telephone: ++49 (0)6897 509 1511
Telefax: ++49 (0)6897 509 1394
E-Mail: [email protected]
© HYDAC FILTER SYSTEMS GMBH
All rights reserved. No part of this work may be reproduced in any form (print,
photocopy or by other means) or processed, duplicated or distributed using
electronic systems without the written consent of the publisher.
These documents have been created and inspected with the greatest care.
However, errors cannot be ruled out completely.
All details are subject to technical modifications. Technical specifications are
subject to change without notice.
The trademarks of other companies are exclusively used for the products of
those companies.

Content
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Content
Imprint............................................................................................................2
Documentation Representative ...................................................................2
Content ..........................................................................................................3
Preface...........................................................................................................7
Technical Support........................................................................................8
Modifications to the Product ........................................................................8
Warranty ......................................................................................................8
Using the documentation .............................................................................9
Safety information ......................................................................................10
Hazard symbols.........................................................................................10
Signal words and their meaning in the safety information and
instructions ................................................................................................11
Structure of the safety information and instructions...................................11
Observe regulatory information .................................................................12
Proper/Designated Use .............................................................................12
Improper Use or Use Deviating from Intended Use ...................................14
Qualifications of personnel / target group ..................................................15
Storing the SMU ..........................................................................................16
Storage conditions.....................................................................................16
Transporting the SMU ................................................................................17
Decoding the type label..............................................................................18
Checking the scope of delivery .................................................................19
SMU Features ..............................................................................................20
Dimensions..................................................................................................21
Fastening / Mounting the SMU...................................................................22
Fastening the SMU temporarily to magnetizable surfaces.........................23
Permanent fastening of the SMU on the top hat rail ..................................24
Connecting the SMU...................................................................................25
SMU interface overview.............................................................................25
Sensor interface A - CS1000 IN / MCS1000 IN .........................................27
Sensor Interface B - AS1000 IN ................................................................27
Interface C - CS1000 OUT / MCS1000 OUT .............................................27
8-pin connection cable, open cable end: ................................................28
Interface D - AS1000 OUT.........................................................................29
5-pin connection cable, open cable end: ................................................29
Interface E - voltage supply .......................................................................30
Interface F - USB.......................................................................................30

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Interface G.................................................................................................31
HSI (Hydac Sensor Interface) – SMU 126x … .......................................31
ETH (Ethernet) – SMU 127x … ..............................................................31
Connecting the sensors .............................................................................32
Examples of connection.............................................................................34
SMU126x <-> CS1000 / AS1000...............................................................34
SMU12x1 <-> Bluetooth ............................................................................35
SMU127x <-> CS1000 / AS1000 -> LAN...................................................36
Operating the SMU......................................................................................37
Display (CS1000 and AS1000)..................................................................37
Display (MCS1000 and AS1000)...............................................................38
Internal measurement data memory..........................................................39
Keyboard elements....................................................................................40
Activating/deactivating key lock .................................................................40
Switching the display on and off ................................................................41
Scrolling through the displays ..................................................................42
CS1000 displays........................................................................................42
Display ISO.SAE ....................................................................................42
Display ISO.NAS ....................................................................................43
Measured variables CS1000 .....................................................................44
Measured variable "ISO" ........................................................................44
Measured variable "SAE" .......................................................................44
Measured variable "NAS" .......................................................................44
Service variables (only for CS1000) ..........................................................45
Service variable "Flow"...........................................................................45
Service category "Out" ...........................................................................45
Service variable "Drive"..........................................................................45
Service category "Temp"........................................................................45
MCS1000 displays.....................................................................................46
Measured variables MCS1000 ..................................................................47
Measured variable "SUM" ......................................................................47
Measured variable "CYCLE" ..................................................................47
Representation of numbers over 9999 ...................................................47
Service variables (only for MCS1000) .......................................................48
Service variable "Status" ........................................................................48
Service variable "Fi" ...............................................................................48
Service category "Temp"........................................................................48
AquaSensor AS1000 measured variables..............................................49
Measured variable "Water saturation" ....................................................49
Measured variable "Temperature"..........................................................49
Configuring the SMU ..................................................................................50
PowerUp Menu..........................................................................................51

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DAT.TIM – date / time ............................................................................52
ADRESS – Setting HSI bus address / TCP/IP address..........................53
REC.MOD – Set data recording .............................................................55
DEL.MEM – Delete Memory...................................................................56
SENS A – Sensor A PowerUp menu......................................................57
SENS B – Sensor B PowerUp menu......................................................59
SEN.ADR – Set sensor address.............................................................60
DFAULT – reset to factory settings ........................................................61
CANCEL.................................................................................................62
SAVE – store data..................................................................................62
Measuring Menu........................................................................................63
RECORD – Record measurements........................................................64
MEMORY – show free memory space ...................................................65
REC.TIM – Set recording interval...........................................................66
ED.MPNT – Change the name of measurement points .........................67
Setting OIL.CON – display screen for OilCondition sensors ..................69
TP.UNIT – change the temperature units °C / °F ...................................69
SENS A – Sensor A Measuring Menu....................................................70
SENS B – Sensor B Measuring Menu....................................................71
CANCEL.................................................................................................71
SAVE – save data ..................................................................................72
USB interface ..............................................................................................73
Copying measurements onto a USB data stick .........................................73
Data transmission failed - "ERROR COPY"...............................................76
Bluetooth interface .....................................................................................77
Installing the Bluetooth USB adaptor.........................................................78
Guarantee and liability for the USB adapter ...........................................78
Connecting the SMU via Bluetooth............................................................78
Evaluating stored records..........................................................................79
Directories to store the records..................................................................79
Record file names......................................................................................81
Evaluating the file containing the measurements ......................................82
The measurements are shown as dates ................................................84
Measurement value readouts with FluMoS...............................................85
Status messages / error messages ...........................................................86
Disposing of the SMU.................................................................................90
Customer service........................................................................................90
Model Code..................................................................................................91
Measurement sensors combination...........................................................91
Factory default settings .............................................................................92

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Accessories.................................................................................................93
Technical data.............................................................................................95
Overview - Compatible USB sticks............................................................96
EC declaration of conformity.....................................................................97
Index ............................................................................................................98

Preface
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Preface
We have compiled the most important instructions for the operation and
maintenance of our product for you, its user, in this documentation.
It will acquaint you with the product and assist you in obtaining maximum
benefit in the applications for which it is designed.
You should keep it in the vicinity of the product so it is always at your
fingertips.
Note that the information on the unit's engineering contained in the
documentation was that available at the time of publication.Consequently,
there might be deviations in technical details, illustrations and dimensions.
If you discover errors while reading the documentation or have suggestions
or other useful information, please don’t hesitate to contact us:
HYDAC FILTER SYSTEMS GMBH
Technische Dokumentation
Postfach 12 51
66273 Sulzbach / Saar
Germany
We look forward to receiving your input.
“Putting experience into practice”

Preface
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Technical Support
Contact our technical sales department if you have any questions regarding
our product. When contacting us, please always include the model/type
designation, serial no. and article no. of the product:
Fax: ++49 (0) 6897 / 509 - 846
E-Mail: [email protected]
Modifications to the Product
We would like to point out that changes to the product (e.g. additional
purchase of options, etc.) may result in the information in the operating
instructions no longer being completely accurate or sufficient.
After modification or repair work that affects the safety of the product has
been carried out on components, the product may not be returned to
operation until it has been checked and approved by a HYDAC technician.
Please notify us immediately of any modifications made to the product
whether by you or a third party.
Warranty
For the warranty provided by us, please refer to the General Terms of Sale
and Delivery of HYDAC Filter Systems GmbH.
You'll find this under www.hydac.com -> Legal information

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Using the documentation
Note that the method described for locating specific information
does not release you from your responsibility of carefully reading
all these instructions prior to starting the unit up for the first time
and at regular intervals in the future.
WHAT do you want to know?
I determine which topic I am looking for.
WHERE can I find the information I’m looking for?
The document has a table of contents at the beginning. I select the chapter
I'm looking for there and the corresponding page number.
de
HYDACFiltertechnikGmbH
BeWa123456ade
Se ite x
Produkt/Kapitel
200x-xx-xx
The documentation number with its index enables you to order another copy
of the operating and maintenance instructions. The index is incremented
every time the manual is revised or changed.
Documentation no.
with index/
file name
Document language
Page number
Edition date
Chapter

Safety information
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Safety information
The device was built according to the statutory provisions valid at the time of
delivery and satisfies current safety requirements.
Any residual hazards are indicated by safety information and instructions and
are described in the operating instructions.
Observe all safety and warning instructions attached to the unit. They must
always be complete and legible.
Do not operate the unit unless all the safety devices are present.
Secure the hazardous areas which may arise between the unit and other
equipment.
Maintain the unit inspection intervals prescribed by law.
Document the results in an inspection certificate and keep it until the next
inspection.
Hazard symbols
These symbols are listed for all safety information and instructions in these
operating instructions which indicate particular hazards to persons, property
or the environment.
Observe these instructions and act with particular caution in such cases.
Pass all safety information and instructions on to other users.
General hazard
Danger due to electrical voltage / current