Hydac VibrationSensor VS 3000 Quick start guide

VS 3000
VibrationSensor
Operation and Installation Guide
English (translation of original instructions)
Documentation no.: 4443496a

Content
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Content
Content ..........................................................................................................2
General ..........................................................................................................4
Imprint..........................................................................................................4
Documentation Representative ...................................................................4
Purpose of this manual................................................................................4
Target group of the manual .........................................................................5
Target group - Required qualifications/training............................................6
Illustrations in the manual............................................................................7
Illustration on the title page ......................................................................7
Illustration of the layout ............................................................................8
Representation of requirements...............................................................8
Representation of procedural instructions................................................9
Representation of warning/general safety information .............................9
Signal words and their meaning in the general safety information .........10
Representation/explanation of pictograms.................................................10
Supplementary symbols ............................................................................12
Exclusion of liability/warranty.....................................................................12
Notes on copyright.....................................................................................12
Validity of this manual................................................................................12
General Safety Information........................................................................13
Product overview........................................................................................18
Scope of delivery.......................................................................................19
Scope of delivery for VS3x10 and VS3x20.............................................19
Scope of delivery for VS3x11 and VS3x21.............................................19
Dimensions................................................................................................20
Dimensions VS3xx0-x-x-0/-xxx...............................................................20
Dimensions VS3xx0-x-x-1/-xxx...............................................................20
Dimensions VS3xx1-x-x-0/-xxx...............................................................21
Dimensions VS3xx1-x-x-1/-xxx...............................................................21
Proper/designated use...............................................................................22
Improper use or use deviating from intended use......................................24
Technical Data...........................................................................................25
Decoding the model code label .................................................................28
Model code.............................................................................................29
Storage and transport ................................................................................30
Assembly, installation and commissioning..............................................31
Mechanical installation/assembly ..............................................................31
Selecting an appropriate assembly point...................................................31
Selecting the appropriate assembly method..............................................32

Content
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Preparations for assembly.........................................................................34
Required tools........................................................................................36
Sensor assembly, screwed.....................................................................38
Sensor assembly by means of adhesive adapter...................................39
Sensor assembly by means of magnetic adapter...................................42
Electrical Installation..................................................................................44
Plug pin assignment...............................................................................44
Wire up the sensor.................................................................................45
Factory settings..........................................................................................45
Operation.....................................................................................................46
Reading out measured values...................................................................46
FluMoS expert –Fluid Monitoring Software ...........................................46
Evaluating measured values......................................................................47
FluMoS expert software enhancement –vibration analysis
module ...................................................................................................47
Maintenance................................................................................................49
Calibrating the sensor................................................................................49
Customer Service / Service.......................................................................49
Troubleshooting/fault rectification............................................................50
Removing / Disposal...................................................................................51
Appendix .....................................................................................................52
Spare Parts and Accessories ....................................................................52
Glossary ......................................................................................................53
Absolute sensor.........................................................................................53
Bias voltage...............................................................................................53
CREST factor (crest factor) .......................................................................53
Thickness oscillator (principle of compression) .........................................53
Effective value of a vibration (RMS) ..........................................................53
Frequency analysis....................................................................................54
Pulse signal (envelope) .............................................................................54
HYDAC Machine Condition Monitoring System MCMS 2000....................54
IEPE (Integrated Electronics Piezo-Electric)..............................................54
Mass spring system...................................................................................54
Piezo element / piezo electrical effect........................................................55
Damage frequencies .................................................................................55
Shear oscillator (shearing principle) ..........................................................55
Seismic mass ............................................................................................55
Peak-to-peak value (Peak-to-Peak)...........................................................55
Index ............................................................................................................56

General
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General
In this chapter, you will find helpful notes on handling these instructions.
Imprint
Publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Postfach 1251
66273 Sulzbach / Saarland
Germany
Phone:
[phone]
Fax:
[phone]
E-mail:
[email protected]
Homepage:
www.hydac.com
Court of Registration:
Saarbrücken, HRB 17216
Executive directors:
Mathias Dieter,
Dipl.Kfm. Wolfgang Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Phone:
[phone]
Fax:
[phone]
E-mail:
[email protected]
Purpose of this manual
Read this manual before using the product for the first time or if you are assigned
other work on the product.
The use and handling of the product described below, as well as its operation, are
not self-explanatory and are described in detail in this manual and the associated
technical documentation.
This manual will help you to use the product as intended, properly, effectively, and
safely. Therefore, please read the following chapters attentively and carefully. Please
refer to it every time you require decisive details.

General
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This manual informs and warns you of risks, against which the risk reduction through
the design and protective measures may not be effective or not fully effective.
Target group of the manual
This manual was created for the following target group.
Target group
Tasks
Owner
This manual and the associated documents must be kept
accessible at the installation location of the product and
also for later use.
Ask the employees to read and follow the manual and the
documents delivered along with it, in particular, the safety
and warning instructions.
Observe the additional product-related instructions and
requirements.
Specialist
personnel
Read, observe and follow this manual and the associated
documents, in particular, the safety and warning
instructions.

General
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Target group - Required qualifications/training
Persons who work on the product must be aware of the hazards associated with its
use.
These operating instructions are intended for:
Auxiliary personnel: such persons have been instructed about the sensor and are
aware of potential hazards due to improper use.
Specialist personnel: such persons with corresponding specialist training and
several years' work experience. They are able to assess and perform the work
assigned to them, they are also able to recognize potential dangers.
Activity
Person
Knowledge
Transport / storage
Forwarding
agent
Auxiliary
personnel
No specialist knowledge
required
Electric installation,
Mechanical installation
First commissioning,
Maintenance
Troubleshooting
Decommissioning
Specialist
electrician
Mechanics
specialist
Safe handling/use of tools
Fitting and connection of
electrical lines,
Knowledge with regards to
product related measuring
system and measuring cards
Product-specific knowledge
Operation
Operations control
Specialist
Product-specific knowledge
Dismantling, disposal
Specialist
Proper and environmentally-
friendly disposal of materials
and substances.
Knowledge on recycling.

General
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Illustrations in the manual
Illustration on the title page
You will find the following information on the title page of this manual:
1
Short name of the product / product name
2
Type of document
3
Language
4
Document no./Index Date of printing
5
Supplementary instructions regarding the validity of the manual
(optional)

General
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Illustration of the layout
de
HYDACFiltertechnikGmbH
BeWa123456ade
Seite x
Produkt/Kapitel
200x-xx-xx
The documentation number with its index enables you to order another copy of the
operating and maintenance instructions. The index is incremented every time the
manual is revised or changed.
Note that the method described for locating specific information
does not release you from your responsibility of carefully reading
all these instructions prior to starting the unit up for the first time
and at regular intervals in the future.
The manual contains a table of contents, an index and a glossary.
Representation of requirements
These are absolutely required for carrying out a work activity on the product, are
marked with a check mark and are in bold in the text.
Example for the presentation of the prerequisites:

The product is assembled and connected

The product is switched off
Chapter description
Page number
Edition date
Document language
Documentation no.
with index/
file name

General
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Representation of procedural instructions
There are these two following representations in the case of procedural instructions:
Procedural instructions with a fixed sequence
Procedural instructions, whose sequence must be complied with without fail are listed
with sequential numbering (1., 2., 3., etc.).
An example for procedural instructions with a fixed sequence:
1. Remove the transport securing device.
2. First fill the product.
3. Switch the product on.
Procedural instructions with a random sequence
Procedural instructions that have a random sequence are listed as bullet points (-).
An example of a procedural instruction with a random sequence:
- Clean the display
- Rinse the product
Representation of warning/general safety information
All the warning / general safety information in this manual are highlighted with
pictograms and signal words. The pictogram and the signal word indicate the severity
of the danger.
Warning/general safety information is listed before an activity and is laid out as
follows.
HAZARD SYMBOL
SIGNAL WORD
Type and source of danger
Consequence of the danger
►Measures to avert danger

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Signal words and their meaning in the general safety information
In these instructions you will find the following signal words:
DANGER
DANGER –The signal word indicates a hazardous situation with a high level
of risk, which, if not avoided, will result lethal or serious injury.
WARNING
WARNING –The signal word indicates a hazardous situation with a medium
level of risk, which, if not avoided, can result lethal or serious injury.
CAUTION
CAUTION –The signal word indicates a hazardous situation with a low level
of risk, which, if not avoided, can result in minor or moderate injury.
NOTICE
NOTICE –The signal word indicates a hazardous situation with a high level
of risk, which, if not avoided, will result in damage to property.
Representation/explanation of pictograms
The following are the safety symbols / pictograms in this manual. They indicate
specific dangers to persons, property or to the environment. Observe these safety
symbols / pictograms and act with particular caution in such cases. Always keep all
symbols / pictograms intact and legible.