HySecurity 222 SS Manual

Hy-Security
Gate Operators
HYDRAULIC
SLIDE GATE
Operators
With Smart Touch Controller
Installation and Maintenance Manual
Models 222 SS, E, EX, XI
333 MS, E, EX
222 CF, CE, CX
444 XS
and
DC Battery Operated Models
222 DS, DE, DX
444 DX
Revision: ___
Hy-Security Gate Operators
Phone:[phone]
FAX: [phone] INSTR# 103
Internet: www.hy-security.com
Email: [e-mail] Date 04/01/02

Installation and Maintenance Manual
ii
(c)Copyright 2001 Hy-Security Gate Inc.
All rights reserved. No part of this manual may be reproduced by any means: photocopier, electronic or
mechanical, without the express written permission of Hy-Security Gate Inc. Additionally, Hy-Security Inc.
makes no representations or warranty with respect to this manual. We also reserve the right to make
changes in the products described without notice and without any obligation to notify any persons of any
such revision or change.
Heavy Duty Industrial Slide Gate Operator

Installation and Maintenance Manual
iii
Table of Contents
Introduction .................................................................................................................v
Warranty Registration................................................................................................vi
Available Models and Features .............................................................................. 1-2
I. Safe Gate Design
Important Information .................................................................................................3
Entrapment Protection Schematic ............................................................................4
Install an Automatic Operator only When: ................................................................5
Important Information for Gate System Owners & Users........................................6
II. Installation
Tools Required – Getting Started with an Automated Gate System ................... 7-8
Installation Preparations and Installation ........................................................... 9-12
Mechanical & Hydraulic Adjustments......................................................................13
Technical Drawings............................................................................................. 14-16
III. Smart Touch Set up
Basics of Using the Smart Touch Controller ..........................................................17
Installation Configuration for Smart Touch Controller ..........................................18
Wiring Control Inputs to the Smart Touch Controller ...................................... 19-20
Connecting a Master/Slave Pair...............................................................................21
Table of User and Installer Menu Functions ..................................................... 22-23
User Menu: Description Functions Available .........................................................24
Installer Menu: Description Functions Available.............................................. 25-26
Correctional Facility / Interlocked Pair / User Optional Wiring .............................27
Options for User Programmable Output Relays ....................................................28
Clock Functions ........................................................................................................29
IV. Entrapment Protection
Entrapment Protection Schematic ..........................................................................30
UL 325 Standard Requirements for Entrapment Protection Devices ...................31
Placement and Use of Secondary Pedestrian Entrapment Sensors ....................32
Installing Gate Edge (Contact Type) Reversing Sensor.........................................33
Installing Photoelectric (Non-Contact) Sensor................................................. 34-35

Installation and Maintenance Manual
iv
Table of Contents, continued
V. Detectors and Loops
Loop and Detector Installation Guide ............................................................... 36-38
Vehicle Detector Options..........................................................................................39
Hy-Security Hy-5A Vehicle Detector Installation.....................................................40
Standard 11 Pin Vehicle Detector Installation.........................................................41
Vehicle Detector & Loop Fault Diagnostics ............................................................42
Vehicle Detector Configuration and Anti-Tailgate Modes......................................43
VI. Accessories
24 Hr / 7 Day Time Clock Option ..............................................................................44
Connecting a Radio Receiver...................................................................................45
Remote Release Mechanism....................................................................................46
Internal Solenoid Lock Options ......................................................................... 47-49
VII.Troubleshooting and Maintenance
Troubleshooting .................................................................................................. 50-51
Maintenance ........................................................................................................ 52-53
Manual Release Mechanism.....................................................................................54
VIII.Two part Operators (Battery types & 333)
Battery DC Systems (DS, DE, DX)
Important Notes about DC Powered Gates.............................................................55
Wiring & Control of DC Operators ...........................................................................56
Plan and Elevation for DC Power Supply................................................................57
Battery Connection diagrams ............................................................................ 58-59
Modular Systems (333 MS Series) ..................................................................... 60-61
IX. Appendix
Wiring Size Schedules........................................................................................ 62-63
444 Operator Components & Footprint...................................................................64
Components & Replacement Parts.................................................................... 65-71
Limited Warranty .......................................................................................................72

Installation and Maintenance Manual
v
Introduction
Welcome – We would like to take this opportunity to thank you for this
purchase. Hy-Security has manufactured the finest hydraulic gate
operators available since the 1970s. Our commitment to quality and
innovation will become evident as you become familiar with the features
and performance of this expertly engineered machine. All Hy-Security
operators are equipped with the Smart Touch Controller, a digital elec-
tronic brain that offers unparalleled features.
Please take a few minutes to study the contents of this instruction
manual. The benefits of taking a little extra time to align the gate opera-
tor properly and to verify a fully functional installation will ensure cus-
tomer satisfaction and a longer life with minimal maintenance costs.
Installers and owners must be certain to thoroughly review and
understand the Important Information regarding pedestrian entrap-
ment protection contained within this manual. There are hazards
associated with automatic gates that can be greatly reduced with
proper design, installation use. When an automatic gate is first
made functional, the installer must teach the owners and users how
to operate this system correctly. When the installation is complete,
leave this manual for the owner’s use and reference.
Please do not hesitate to give your Hy-Security distributor a call if you
experience any difficulties during the installation. They are experienced
and trained to assist in resolving any problems.

Installation and Maintenance Manual
vi
For warranty registration, please fill in this information, fax or mail a
copy to Hy-Security, then give this manual to the owner of the gate.
Owner Name: _______________________________
Telephone number: ___________________________
Hy-Security Distributor: ________________________
Telephone number: ___________________________
Installer name: ______________________________
Telephone number: ___________________________
Serial number of operator: _____________________
Date installed: _______________________________
Model of Operator____________________________
Warranty Registration
Hy-Security Address:
1200 W Nickerson
Seattle, WA 98119
FAX: [phone]
Date: ________

Installation and Maintenance Manual
1
Available Models and Features
Hy-Security manufacturers eighteen different models of hydraulic slide gate operators to suit the
size, weight and desired speed of the gate panel. All of the operator models are derived from the
standard 222 SS, upon which this manual is designed. Take a moment to identify the operator
model you have and note there are some changes in the instructions, especially in regards to final
adjustments. The following chart shows the differences at a glance:
Std. Models 222 SS 222 E 222 EX* 444 XS
Modular Models 333 MS 333 E 333 EX*
Prison Models 222 CF 222 CE 222 CX*
24V UPS Models 222 DS 222 DE 222 DX* 444 DX
Features:
Horsepower 1HP 1HP 2HP 5HP
Rate of Travel 1.0 ft/sec 1.0 ft/sec 2.0 ft/sec 1.0 ft/sec
UL Usage Class 1 - 4 1 - 4 3 - 4 3 - 4
Warranty 5 years 5 years 5 years 5 years
Soft Stop yes yes yes yes
Brake Valves no yes yes yes
Soft Start no no yes yes
Drawbar Pull 300 lbs 300 lbs 300 lbs 1200 lbs
*X1 Option (1'/sec) 600 lbs
Weight Capacity 1000 lbs 4000 lbs 4000 lbs contact factory
*X1 Option 8000 lbs
Notes: Std. unit brake valve heavier 4 drive wheels
2 drive for heavy gates for very heavy
wheels gates 2 foot/sec gates
Stopping the Gate
All models employ a time delay Soft Stop system. Additionally,
optional brake valves (shown at right) are used to control the
stopping of heavy or fast moving gates. These valves are exclu-
sive to Hy-Security operators. They are independently adjustable
to allow the gate to stop predictably and without banging.
Starting the Gate
When starting very heavy gates to accelerate faster than one foot
per second, it is necessary to Soft Start the load gently, in addition
to stopping it smoothly. Hy-Security accomplishes Soft Start with
another exclusive feature we call an AWOG, which diverts some of
the start-up hydraulic flow and thereby allows the gate to acceler-
ate over a period of about 2 seconds. This is much like letting your
foot slowly off a car clutch - no lurching when the gate starts. The
AWOG definitely improves the life and performance of a gate
system and never needs adjustment.

Installation and Maintenance Manual
2
Available Models and Features
Operators for Heavy Gates: E Models
Models 222 E, 333 E, 222 CE and 222 DE differ from the base model only by the addition of a
hydraulic manifold with two adjustable brake valves, shown on the previous page. The brake valves
extend the maximum weight capacity from 1,000 pounds to up to a 4,000-pound gate. Brake valves
are highly recommended for heavy-duty applications.
High Speed Operators: EX Modes (UL class III and IV only)
The AWOG soft starting system and the brake valves are keys to smoothly moving gates faster than
one foot per second. These devices, together with our hydraulic drive, create smooth and predict-
able handling for both small lightweight or large heavy gates. The 222 EX, CX, and DX models also
employ larger drive wheels and a higher flow rate pump to achieve a speed of 2.0 feet per second.
DC 24-Volt UPS (Un-interruptible Power Supply) Operators
These gate operators function from 24 Volts DC Batteries all of the time to achieve a true UPS
system. Our Un-interruptible Power Supply is the most certain way to know that your gate will work
when the local AC power fails. This system features fully sealed maintenance free batteries in a
separate insulated and ventilated enclosure. A two-battery version provides at least 3,000 feet of
backup gate travel. A four-battery version provides at least 8,000 feet of backup travel during local
power loss.
“CF” Correctional Facility Operators
The CF models offer an extra heavy 10-gage cover with three different locking options. Type CF
operators are shipped ready to interface to the many options and interlocks commonly used at
correctional facilities, such as gate position outputs, interlock capability for sally ports and an inter-
face relay to control an external solenoid lock.
333 Modular Operators
The family of 333 type operators is a two part modular version of the standard 222 operator. The
motor, hydraulic pump and electric controls are located in a separate enclosure from the drive unit.
This version allows for a more flexible placement of the operator, which may be required or desirable
in some situations involving unique mounting, special security or those wanting a very quiet opera-
tor. (When the hydraulic controller is mounted at a distance)
444 Super Powerful Operators
The 444 type operators are for heavier gates, weighing up to 20,000 lbs. They employ a much
larger chassis with four drive wheels and hydraulic motors, and a five horsepower electric motor to
generate up to 1200 pounds of draw bar pull.
The Smart Touch Controller
This is the brain of Hy-Security’s automatic operators. Truly high technology, but also very rugged to
reliably serve in the harshest environments. The Smart Touch Controller can quickly be configured
by an installer or user to adapt to about any functional requirement for a specific site. All system
settings are performed with the use of just four programming buttons and an LCD display. The
Smart Touch Controller has no switches of any type to set. An RS232 port for external communica-
tion is standard. A real time clock and an EEPROM record system events. With optional software, a
log of events can be downloaded from the RS232 port. Vehicle detector modules will set a new
industry standard by communicating a host of valuable performance data to the main Smart Touch
controller via a serial data stream, allowing user-friendly diagnostics.

Installation and Maintenance Manual
3
minimize
gap
READ THIS FIRST!
Important Information - Review Before Installation
Automatic gate operators provide convenience and security to users. However, because these
machines can produce high levels of force it is important that all gate operator system designers,
installers and end users be aware of the potential hazards associated with improperly designed,
installed or maintained systems. Keep in mind that the gate operator is only one component of the
total gate operating system. It is the joint responsibility of the specifier, designer, purchaser, in-
staller and end user to verify that the total system is appropriately configured for its intended use.
All parties should be informed that entrapment in a moving gate could cause serious injury or death.
Important Instructions for Gate System Designers & Installers:
WARNING: To reduce the risk of serious injury or death, read and
follow all instructions in the gate operator handbook and on the
warning labels.
Install an Automatic Gate Operator only When:
• The entry is configured for vehicular use only. Pedestrians must be di-
rected to a separate walk-through entrance. The Warning signs that have
been supplied with this operator must be installed, in manner clearly
visible, in the area of both sides of the gate.
• All openings of a horizontal slide gate are guarded or screened, from the
bottom of the gate to a minimum of 4 feet (1.2 m) height above the
ground, to prevent a sphere 2 1/4 inches (57 mm) in diameter from pass-
ing through an opening anywhere in the gate or the portion of the adjacent
fence that is covered in the open position.
• All exposed pinch points, rollers and wheels are guarded. To reduce the
risk of entrapment, the gate must also be installed so that enough clear-
ance is provided between the gate and adjacent structures both when
opening and closing. Minimize the parallel gap between the gate and the
fence.
• The gate has been constructed with physical stops to prevent over-travel
in both directions and has guard posts that prevent the gate from falling in
the event of a roller failure.
Common
Industry
Symbols

Installation and Maintenance Manual
4
Entrapment Protection Device Schematic for Sliding Gates
Guard posts
Keep this gap as
small as possible
Gate edge
sensors
Warning signs must be
on both sides
2" safety mesh
prevents reach-
through: height not
less than 48 inches
Physical travel
stop both ends Photo Eyes for
both directions
each side of gate
Gate edge sensor on
leading edge and
trailing edge
Note: All wheels must
be covered. (Wheels
and covers not shown
for clarity)
Audio alarm
Access controls at
least six feetaway
from gateand
operator
Stop and reset
button
Physical travel
stop both ends
Photo Eyes for
both directions
Attention
This schematic view is not meant to recommend the only way to set up your configuration, but to
point out the various elements of a proper automatic vehicular gate installation. The gate operator
itself is only one component in the total system. Always install a separate pedestrian gate.