ICP DAS USA PIO-D96 User manual

PIO-D96 Series Card
User Manual
96-channel DIO board Version 2.3, Jun. 2018
SUPPORTS
Board includes PIO-D96, PIO-D96U, PIO-D96SU and PEX-D96S.
WARRANTY
All products manufactured by ICP DAS are warranted against defective materials
for a period of one year from the date of delivery to the original purchaser.
WARNING
ICP DAS assumes no liability for damages consequent to the use of this product.
ICP DAS reserves the right to change this manual at any time without notice. The
information furnished by ICP DAS is believed to be accurate and reliable. However,
no responsibility is assumed by ICP DAS for its use, nor for any infringements of
patents or other rights of third parties resulting from its use.
COPYRIGHT
Copyright © 2018 by ICP DAS. All rights are reserved.
TRADEMARK
Names are used for identification only and may be registered trademarks of their
respective companies.
CONTACT US
If you have any question, please feel to contact us. We will give you quick
response within 2 workdays.
Email: [email protected], [email protected]om

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 1
TABLE OF CONTENTS
PACKING LIST ....................................................................................................................................................................... 3
1. INTRODUCTION ................................................................................................................................................ 4
1.1 FEATURES ............................................................................................................................................................ 5
1.2 SPECIFICATIONS.................................................................................................................................................... 6
2. HARDWARE CONFIGURATION ......................................................................................................................... 7
2.1 BOARD LAYOUT .................................................................................................................................................... 7
2.2 I/O PORT LOCATION............................................................................................................................................. 9
2.3 CARD ID SWITCH................................................................................................................................................ 10
2.4 PIN ASSIGNMENTS .............................................................................................................................................. 11
2.4.1 PIO-D96 and PIO-D96U .............................................................................................................................. 11
2.4.2 PIO-D96SU and PEX-D96S ......................................................................................................................... 12
2.5 ENABLE I/O OPERATION..................................................................................................................................... 13
2.6 DI/DO ARCHITECTURE....................................................................................................................................... 14
2.7 INTERRUPT OPERATION ...................................................................................................................................... 15
3. HARDWARE INSTALLATION............................................................................................................................16
4. SOFTWARE INSTALLATION.............................................................................................................................20
4.1 OBTAINING/INSTALLING THE DRIVER INSTALLER PACKAGE ................................................................................ 20
4.2 PNPDRIVER INSTALLATION................................................................................................................................. 23
4.3 VERIFYING THE INSTALLATION ............................................................................................................................. 25
4.3.1 Accessing Windows Device Manager.......................................................................................................... 25
4.3.2 Check that the Installation .......................................................................................................................... 28
5. BOARD TESTING ..............................................................................................................................................29
5.1 SELF-TEST WIRING ............................................................................................................................................ 29
5.1.1 PIO-D96/D96U ............................................................................................................................................ 29
5.1.2 PIO-D96SU/PEX-D96S.................................................................................................................................. 30
5.2 LAUNCH THE TEST PROGRAM............................................................................................................................... 31
6. I/O CONTROL REGISTER .................................................................................................................................34
6.1 HOW TO FIND THE I/O ADDRESS ......................................................................................................................... 34
6.2 THE ASSIGNMENT OF I/O ADDRESS...................................................................................................................... 38
6.3 THE I/O ADDRESS MAP ...................................................................................................................................... 40
6.3.1 RESET\ Control Register............................................................................................................................... 41

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 2
6.3.2 AUX Control Register ................................................................................................................................... 41
6.3.3 AUX Data Register ....................................................................................................................................... 42
6.3.4 INT Mask Control Register........................................................................................................................... 42
6.3.5 Aux Status Register ..................................................................................................................................... 43
6.3.6 Interrupt Polarity Register........................................................................................................................... 43
6.3.7 I/O Selection Control Register ..................................................................................................................... 44
6.3.8 Card ID Register........................................................................................................................................... 45
6.3.9 Read/Write 8-bit Data Register................................................................................................................... 45
7. DEMO PROGRAMS ...........................................................................................................................................46
7.1 DEMO PROGRAM FOR WINDOWS.......................................................................................................................... 46
7.2 DEMO PROGRAM FOR DOS .................................................................................................................................. 48
APPENDIX: DAUGHTER BOARD...............................................................................................................................49
A1. DB-37, DN-37, DN-50 AND DN-100 ........................................................................................................................ 49
A2. DB-8125 .................................................................................................................................................................. 50
A3. ADP-37/PCI AND ADP-50/PCI................................................................................................................................ 50
A4. DB-24P AND DB-24PD ISOLATED INPUT BOARD ......................................................................................................... 51
A5. DB-24R AND DB-24RD RELAY BOARD ....................................................................................................................... 52
A6. DB-24PR, DB-24POR AND DB-24C.............................................................................................................................. 53
A7. DAUGHTER BOARDS COMPARISON TABLE........................................................................................................................... 54

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 3
Packing List
The shipping package includes the following items:
One PIO-D96 Series card as follows:
One printed Quick Start Guide
One Software Utility CD
Note:
If any ofthese items is missing or damaged, contact thedealer from whom you purchased the product. Save
the shipping materials and carton in case you need to ship or store the product in the future.
PIO-D96/D96U PEX-D96S PIO-D96SU

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 4
1. Introduction
The PEX-D96S and PIO-D96U/D96SU cards are the new generation product that ICP DAS provides to
meet RoHS compliance requirement, and is designed as an easy replacement for the PIO-D96,
without requiring any modification to the software or the driver.
The PIO-D96U/D96SU universal PCI card supports 3.3 V/5 V PCI bus while the PEX-D96S supports
PCI Express bus.These cards provide 96 TTL Digital I/O lines that consist of twelve 8-bit
bi-directional ports. Each group of three 8-bit ports is arranged on the connector as Port A (PA), Port
B (PB) and Port C (PC), respectively, and all ports are configured as inputs ports on power-up or
after a reset.
The PIO-D96U provides four connectors for I/O wiring, while the PIO-D96SU and PEX-D96S provides
a single high-density connector that reduces the amount of installation space required for the card
in the computer.
The PIO-D96U/D96SU and PEX-D96S cards include an onboard Card ID switch that enables the
board to be recognized via software if two or more boards are installed in the same computer. The
pull-high/low jumpers allow the DI status to be predefined instead of remaining floating if the DI
channels are disconnected or interrupted.
These cards support various OS such as Linux, DOS, Windows 98, Windows NT, Windows 2000,
32-/64-bit Windows XP/2003/2008/Vista/7 and Windows 8. It also provides the DLL and Active X
control, and various language sample programs in Turbo C++, Borland c++, Microsoft C++, Visual
C++, Borland Delphi, Borland C++ Builder, Visual Basic, C#.NET, Visual Basic.NET and LabVIEW to
help users to quickly and easily develop their applications.
Comparison Table
Model
Interface
DI Pull-High/Low
Card ID
Compatibility
Advantage
PEX-D96S PCI Express Yes Yes 5 V/CMOS
Low power consumption
Low temperature
PIO-D96SU Universal PCI Yes Yes 5 V/CMOS
Low power consumption
Low temperature
PIO-D96U Universal PCI Yes Yes 5 V/TTL
High DO Driving
(Output Capability)
PIO-D96
(Phased-out) PCI Bus No No 5 V/TTL High DO Driving
(Output Capability)

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 5
1.1 Features
Support the +5V PCI bus for PIO-D96
Support the +3.3/+5 V PCI bus for PIO-D96U/D96SU
Support the PCI Express x 1 for PEX-D96S
96 channels of digital I/O
Bi-direction programmable I/O ports under software control
All I/O lines buffered on the board
Twelve 8-bit bi-direction I/O ports
4 Interrupt source: P2C0, P5C0, P8C0, P11C0
Card ID function for PIO-D96U/D96SU and PEX-D96S
Pull-high/low jumpers for DI channels for PIO-D96U/D96SU and PEX-D96S
PIO-D96/D96U: one DB37 connector and three 50-pin box headers
PIO-D96SU/PEX-D96S: one SCSI II 100-pin connector
Buffer output for higher driving capability
Connects directly to DB-24PR, DB-24PD, DB-24RD, DB-24PRD, DB-16P8R, DB-24POR, DB-24SSR,
DB-24C or any OPTO-22 Compatible daughter boards
PIO-D96/D96U/D96SU: DIO response time is about 1 μs (1MHz)
PEX-D96S: DIO response time is about 500 kHz
SMD, short card, power saving

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 6
1.2 Specifications
Model Name PEX-D96S PIO-D96SU PIO-D96U PIO-D96
(Phased-out)
Programmable Digital I/O
Channels
96
Digital Input
Compatibility
5 V/COMS
5 V/TTL
Input Voltage
Logic 0: 0.8 V max.
Logic 1: 2.0 V min.
Response Speed
500 kHz
1 MHz
Digital Output
Compatibility
5 V/COMS
5 V/TTL
Output Voltage
Logic 0: 0.1 V max.
Logic 1: 4.4 V min.
Logic 0: 0.4 V max.
Logic 1: 2.4 V min.
Output Capability Sink: 6 mA @ 0.33 V
Source: 6 mA@ 4.77 V
Sink: 64mA@ 0.8 V
Source: 32 mA@ 2.0 V
Response Speed
500 kHz
1 MHz
General
Bus Type PCI Express x 1 3.3 V/5 V Universal PCI, 32-bit, 33 MHz
5 V PCI, 32-bit, 33
MHz
Data Bus
8-bit
Card ID
Yes(4-bit)
No
I/O Connector Female SCSI II 100 pin x 1 Female DB37 x 1
50-pin box header x 3
Dimensions (L x W x D)
124 mm x 97 mm x 22 mm
180 mm x 105 mm x 22mm
Power Consumption 650 mA@ +3.3 V
0 mA@ +12 V
600 mA@ +5 V
Operating Temperature
0 ~ 60 °C
Storage Temperature
-20 ~ 70 °C
Humidity
5 ~ 85% RH, non-condensing
Note:
The I/O speed isdepending on I/O card, bus speed, CPU speed andsystem loading. Any condition changes may cause
the I/O speed different.

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 7
2. Hardware Configuration
2.1 Board Layout
PIO-D96/PIO-D96U:
Note:
The JPx default settings: JP2/3/4/5/6/7/9/10/11/12/13= 1-2 short = Pull-Low
refer toSection 2.2 “I/O Port Location” for more detailed about DI pull-high/low information.

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 8
PIO-D96SU/PEX-D96S:
Note:
The JPx default settings: JP2/3/4/5/6/7/9/10/11/12/13= 1-2 short = Pull-Low
refer toSection 2.2 “I/O Port Location” for more detailed about DI pull-high/low information.

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 9
2.2 I/O Port Location
There are twelve 8-bit I/O ports in the PIO-D96 series card. Each I/O port can be programmed as a
DI or DO port. When the PC is first powered-on or reset all the ports are configured as DI ports.
These DI ports can be selected to either pull-high or pull-low via placement of the JP2 to JP13
jumpers. These I/O port locations are given as follows:
Connector of PIO-D96U (Rev 4.0 or above)
CON1
CN1
CN2
CN3
PA0 ~ PA7
Port
Port0
Port3
Port6
Port9
Pull-high/Low
JP2
JP5
JP8
PJ11
PB0 ~ PB7
Port
Port1
Port4
Port7
Port10
Pull-high/Low
JP3
JP6
JP9
JP12
PC0 ~ PC7
Port
Port2
Port5
Port8
Port11
Pull-high/Low
JP4
JP7
JP10
JP13
Connector of PIO-D96SU/PEX-D96S CON1
PA0 ~ PA7 Port0 (pull-high/low by JP2)
PB0 ~ PB7 Port1 (pull-high/low by JP3)
PC0 ~ PC7 Port2 (pull-high/low by JP4)
PA10 ~ PA17 Port3 (pull-high/low by JP5)
PB10 ~ PB17 Port4 (pull-high/low by JP6)
PC10 ~ PC17 Port5 (pull-high/low by JP7)
PA20 ~ PA27 Port6 (pull-high/low by JP8)
PB20 ~ PB27 Port7 (pull-high/low by JP9)
PC20 ~ PC27 Port8 (pull-high/low by JP10)
PA30 ~ PA37 Port9 (pull-high/low by JP11)
PB30 ~ PB37 Port10 (pull-high/low by JP12)
PC30 ~ PC37 Port11 (pull-high/low by JP13)
Note:
1. This board is a bi-directional I/O design with default DI mode when power on.
Before switching to DO mode, the DI pull-high jumper setting may activate active-high DO devices (e.g.,
DB-24R / 24PR / 24C), or the pull-low setting may activate active-low DO devices.
Please have a appropriate jumper setting depending on the characteristics of yourexternal device.
2. Each PC0 can be used as an interrupt signal source. Refer to Section 2.7 “Interrupt Operation”for more information.

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 10
2.3 Card ID Switch
The PIO-D96U/D96SU and PEX-D96S has a Card ID switch (SW1) with which users can recognize the
board by the ID via software when using two or more PIO-D96U/D96SU and PEX-D96S cards in one
computer. The default Card ID is 0x0. For detailed information about the SW1 Card ID settings, refer
to Table 2.4.
(Default Settings)
Table 2.1 (*) Default Settings; OFF  1; ON  0
Card ID (Hex)
1
ID0
2
ID1
3
ID2
4
ID3
(*) 0x0
ON
ON
ON
ON
0x1
OFF
ON
ON
ON
0x2
ON
OFF
ON
ON
0x3
OFF
OFF
ON
ON
0x4
ON
ON
OFF
ON
0x5
OFF
ON
OFF
ON
0x6
ON
OFF
OFF
ON
0x7
OFF
OFF
OFF
ON
0x8
ON
ON
ON
OFF
0x9
OFF
ON
ON
OFF
0xA
ON
OFF
ON
OFF
0xB
OFF
OFF
ON
OFF
0xC
ON
ON
OFF
OFF
0xD
OFF
ON
OFF
OFF
0xE
ON
OFF
OFF
OFF
0xF
OFF
OFF
OFF
OFF

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 11
2.4 Pin Assignments
2.4.1 PIO-D96 and PIO-D96U
CON1: 37-pin D-type female connector (for Port0, Port1, Port2).
CN1/CN2/CN3: 50-pin flat-cable connector (for Port3 to Port11).
Figure 2-1

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 12
2.4.2 PIO-D96SU and PEX-D96S
CON1: 100-pin SCSI II connector (for Port0 to Port11).
Figure 2-2

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 13
2.5 Enable I/O Operation
When the PC is first turned on, all operations involved with Digital I/O channels are disabled. Note
that the Digital I/O channel of each port is enabled or disabled by the RESET\ signal, refer to Section
6.3.1 “REST\ Control Register”for more information related to this. The power-on states for all
DI/DO ports are given as follows:
DI/DO operations for each port are disabled.
DI/DO ports are all configured as Digital Input ports.
DO latch register outputs are all high impedance. (Refer to Section 2.6 “DI/DO Architecture”)
The user has to perform some initialization before using these Digital I/O ports. The recommended
steps are given below:
Step 1: Find the address-mapping for PIO/PISO cards. (Refer to Section 6.1 “How to Find the I/O
Address”)
Step 2: Enable all Digital I/O operations. (Refer to Section 6.3.1 “RESET\ Control Register”).
Step 3: Configure the first three ports to their expected DI/DO state and send their initial values to
every DO port (Refer to Section 6.3.7 “I/O Selection Control Register”)
Step 4: Configure the other three ports to their expected DI/DO states and send their initial values
to every DO port (Refer to Section 6.3.7 “I/O Selection Control Register”)
Note:
For more information on theinitial procedure forDigital I/O ports,refer to the DIO demo program.

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 14
2.6 DI/DO Architecture
The Digital I/O control architecture for the PIO-D96 series card is demonstrated in the figure below.
The operation method used for the control signal is presented below.
RESET\ is in the Low-state all DI/DO operation is disabled
RESET\ is in the High-state all DI/DO operation is enabled.
If DI/DO is configured as a DI port DI= external input signal
If DI/DO is configured as a DO port DI = read back DO
If the DI/DO is configured as a DI port sending data to a Digital input port will only change the DO
latch register. The latched data will be output when the port is configured as digital output and is
activated right away.
Disable\
Input
Latch
Clock Input
I/O Select (Section 6.3.7)
RESET\ (Section 6.3.1)
DI/DO
Data
Section 6.3.9
Disable
Buffer
Input
Clock Input
Data
Section 6.3.9

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 15
2.7 Interrupt Operation
The P2C0, P5C0, P8C0 and P11C0 can be used as interrupt signal source. Refer to Section 2.1 “Board
Layout”and Section 2.4 “Pin Assignments”for P2C0/P5C0/P8C0/P11C0 location. The interrupt of
PIO-D96 series card is level-trigger and Active_High. The interrupt signal can be programmable as
inverted or non-inverted. The procedures for how to configure the interrupt signal source are given
as follows:
1. Make sure the initial level is high or Low from the signal source.
2. If the initial state is High, please select the inverted setting for interrupt signal source (Section
6.3.6 “Interrupt Polarity Register”). If the initial state is Low, please select the non-inverted
setting for interrupt signal source (Section 6.3.6 “Interrupt Polarity Register”)
3. Enable the interrupt function (Section 6.3.4 “INT Mask Control Register”)
4. If the interrupt signal is active, the interrupt service routine will be started up.
Note that DEMO3.C and DEMO4.C are demo programs for a single interrupt source and DEMO5.C is
the demo program for four interrupt sources in the DOS operating system. If only one interrupt
signal source is used, the interrupt service routine does not need to identify the interrupt source.
(Refer to DEMO3.C and DEMO4.C). However, if there are more than one interrupt source, the
interrupt service routine has to identify the active signals in the following manner: (refer to
DEMO5.C)
1. Read the new status of the interrupt signal sources.
2. Compare the new status with the old status to identify the active signals.
3. If P2C0 is active, service P2C0 and non-inverter/inverted the P2C0 signal.
4. If P5C0 is active, service P5C0 and non-inverted/inverted the P5C0 signal.
5. If P8C0 is active, service P8C0 and non-inverted/inverted the P8C0 signal.
6. If P11C0 is active, service P11C0 and non-inverted/inverted the P11C0 signal.
7. Update the interrupt status.
Note
If the interruptsignal is too short, the new status may be thesame as the oldstatus. So the interrupt signal mustbe held
active until theinterrupt service routinehas been executed.This hold time is different for differing operating systems.The
hold time can beas short as a micro-second or as long as 1 second. In general, 20 ms is enough for allO.S.

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 16
3. Hardware Installation
Note:
It is recommended that the driver is installed before installing the hardware as the computer may need to be
restarted once the driver is installedin certain operating systems, such as Windows2000 or Windows XP, etc.
Installing the driver first helps reduce the time required for installation and restarting the computer.
To install your PIO-D96 series card, follow the procedure described below:
Step 1: Install the driver for your board on Host computer.
For detailed information about the driver
installation, please refer to Chapter 4
“Software Installation”.
Step 2: Configure the Card ID using the DIP Switch (SW1).
For detailed information about the card ID (SW1), please refer to
Section 2.3 “Card ID Switch”.
Note
The Card ID function is only supported by the PIO-D96U/D96SU and PEX-D96S.

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 17
Step 3: Shut down and switch off the power to the computer, and then disconnect
the power supply.
Step 4: Remove the cover from the
computer.
Step 5: Select a vacant PCI/PCI Express slot.

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 18
Step 6: Unscrew and remove the
PCI slot cover from the computer
case.
Step 7: Remove the connector cover
from your board.
Step 8: Carefully insert your board into the PCI/PCI Express slot by gently pushing
down on both sides of the board until it slides into the PCI connector.

PIO-D96 Series Card
96-channel DIO Board
User Manual, Ve r. 2.3, Jun. 2018, PMH-008-23 Page: 19
Step 9: Confirm that the board is correctly
inserted in the motherboard, and then secure
your board in place using the retaining screw
that was removed in Step 6.
Step 10: Replace the covers on the computer.
Step 11: Re-attach any cables, insert the power cord and then switch on the power to
the computer.
Once the computer reboots, follow
any message prompts that may be
displayed to complete the Plug and
Play installation procedure. Refer
to Chapter 4 “Software Installation”
for more information.