IDEAL 7228-95 User manual

Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com
MBM Ideal 7228-95
Paper Cutter
Instruction Manual

IDEAL 7228-95
IDEAL 7228-95 LT Operating Instructions

-
IDEAL 7228-95

- 3 -
Table of contents
1. General........................................................ 4
1.1 Safety Instructions....................................... 4
1.2 Application ................................................... 4
2. Installation ................................................... 5
2.1 PreparingforInstallation.............................. 5
2.2 Power supply............................................... 6
3. Operation .................................................... 7
Checklist ..................................................... 7
3.1 Operating elements..................................... 8
3.2 Start-up........................................................ 8
Display in cm or inch................................... 8
ManualFoot pedal ....................................... 8
Cutting to a specific size ............................. 8
Calculating .................................................. 9
Cut according to markings .......................... 9
Optical cutting line indicator ........................ 9
Mechanical cutting line indicator.................. 9
Eject function.............................................. 9
Multiple cuts function start........................... 9
Exiting program-mode................................. 9
Cutting stop or interruption ........................ 10
3.3 Cuttingactivation ....................................... 10
3.4 False clamp plate...................................... 11
3.5 Programming ............................................ 12
Program entry ........................................... 12
Eject function............................................. 12
Select Program ........................................ 13
Insert a step............................................... 13
Delete a step ............................................. 13
Delete a program ...................................... 13
Example of a program............................... 13
How the example works ............................ 13
Working with programs ............................. 14
Exiting program-mode............................... 14
4. Maintenance .............................................. 15
4.1 Cutting stick............................................... 15
Setting the cutting depth............................ 15
Turning or replacing the cutting stick......... 16
Cutting test ................................................ 16
4.2 Blade replacement .................................... 17
Removing the blade .................................. 17
Blade mounting ......................................... 18
4.3 WeeklyMaintenance ................................. 19
4.4 MonthyMaintenance.................................. 19
Type of grease........................................... 19
5. Malfunctions .............................................. 20
6. Technical data ........................................... 22
7. Accessories .............................................. 22
EG-declaration of conformity..................... 23
without side tables
with side tables

- 4 -
IDEAL 7228-95 1. General
This instruction manual will help you to learn the
safe and comfortable operation of this machine.
Please read these operating instructions before
putting the machine into operation and observe the
safety regulations.
1.1 Safety Instructions 
Danger!
Non-compliance with the instructions may
endanger persons.
Warning!
Non-compliance with the instructions may
cause damage to the machine.
The operating instructions must always be
available for the operator.
All components which may endanger the operator
are covered by a guard. The casing is connected
(screwed) to the machine.
Operation by one person at a time only.
The cutting action, which is dangerous to the
operator, is protected by a two-handed control
system (22) and safety beam guard (1).
1.2 Application
The machine is designed for cutting stacks of paper
to a specified size. Setting the measurement is done
via buttons or hand wheel (17). Cutting cycle is
activated by a two-handed control system.
Danger!
Only instructed persons are allowed to operate
the machine.
No operation by children.
Danger!
Do not cut any hard material or material liable to
chip.
Danger!
Paper cutting machines are meant exclusively
for the cutting of paper or similar material.
Paper clips or hard material will damage the
cuttingblade.

- 5 -
2. Installation
- Transport the machine on the pallet to its
destination using a pallet-jack.
- 6 strong people are required to lift the machine
from the pallet.
- The machine should be installed on a sturdy, dry
andlevel floor.
Danger!
- The machine must not be located outside.
- Do not use in the vicinity of inflammable
liquids or gases.
- Do not use in humid environments.
- Protect mains cable against heat, oil and
sharp edges.
2.1 Preparing for Installation
The machine is delivered ready for operation.As an
option, side tables, left and right, are available.
These should be mounted so that the surfaces are
level with the main table.
Danger!
The machine must not be put into operation
without the safety light beam.

- 6 -
IDEAL 7228-95
01-03
01-04
2.2 Power supply
The name plate (23) is located at the rear of the
machine.
- Data stated on the name plate
- Voltage “ V “,
- Frequency “Hz”,
- Power consumption “A”
must correspond to the values of the power supply
unit.
- Connect the machine to the mains.
-Earth wire must be available.
Standard machines are factory-set as follows:
- Voltage400V (220V)3phase
- Frequency 50Hz (60Hz).
Machine does not function
- Switch (5) ON.
- Key-switch (4) ON.
- Check on-site fuse.
- Press the green overload switch (36).
- Press the black overload switch (37).
©If the machine still does not function then the
rotation must be reversed.
The machine is wired according to the IEC
standards. We recommend that alterations to the
rotary direction be made in the socket. It is also
possible to make alterations in the plug by
exchanging „L1“ and „L2“.
Danger!
Incorrect exchanging of the connections will
endanger the operator. This work must be
carried out by an electrician.

- 7 -
04-01
03-01
3. Operation
Danger!
The machine may only be operated by trained
persons who have also read and understood
the operating and safety instructions.
Danger!
Check safety devices are complete and
function prior to starting the machine and after
replacing the blade.
Checklist
- Machinepanels:
All panels must be mounted
- Cuttingactivation:
The cutting mechanism starts when the „two-
handed control system“ (1) is pressed exactly at
the same time.
- Safety light beam
Do not reach into the cutting area (38) when in
motion.
It is recommended to keep a written copy of the
examination results.
Cutting sequence (1) with automatic clamping:
+
Airtable(9)
The airtable allows paper to be easily positioned.
Setting clamping pressure (7)
The clamp pressure can be selected using the
rocker switch (7).
©The clamping pressure is 650 daN resp.
1500daN.

- 8 -
IDEAL 7228-95
67-01
3.1 Operating elements
(1) Safety two-handed control system
(2) Backgauge control
(3) Backgauge
(4) Key switch
(5) Main switch
(6) Knocking-up block
(7) Clamp pressure adjustment
(8) Footpedal
(9) Airtable switch
(10) Program number
(11) Program step
(12) LED „M“ Display Memory
(13) LED „E“ Display Eject
(14) LED „S“ Display Error indication
(15) Display Cutting size
(16) Backgauge, backwards fast
(17) Electronical handwheel for fine adjustment
(18) Backgauge, forwards fast
(20) Switch-over cm - inch.
(21) Keypad
3.2 Start-up
- Turn the main switch (5) to position „ I „.
- Insert the key (4) for the control panel and turn to
the right.
- Press key. ©Backgauge (3) will
automatically search for the reference point. The
measurement appears on the display.
Display in cm or inch
Press ©Display changes from cm and inch.
- cm = 4-digit display
- inch = 5-digit display
ManualFoot pedal
Pre-clamping can be performed using the foot pedal
(8) (e.g. folded stacks).
Cutting to a specific size
- Enter the cut size on the display ©the red „S“
(14) light will be on.
- Press key ©size is approached, LED „S“ is
deleted.
- Insert the paper and push it with the knocking-up
block to the backgauge (6).
- Release the cut.

- 9 -
67-02
06-01
Calculating:
e.g. 48:4©Backgauge advances to
the calculated measurement.
Cut according to markings
- Position the backgauge (16) to the back.
- Insert the paper and push it with the knocking-up
block to the backgauge.
- Turn rotary control (17) to the front until the
marking on the paper to be cut is under the light
beam. The more the rotary control is turned the
faster the backgauge will move. For quick motion
use key (18).
- Release the cut.
Optical cutting line indicator
An optical cutting line indicator is used for exact
cutting. The light beam indicates where the cut will
be made.
Mechanical cutting line indicator
The clamp (24) can be used as cutting line
indicator for exact cutting. Pre-clamping can be
performed using the foot pedal (8).
Eject function
If key Eis pressed, tbe backgauge will advance
ejecting the material to be cut, then automatically
return to the position shown in the display.