INOXPA INNOVA F Installation and user guide

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1
.1. INSTRU
C
T
his instructio
n
T
he informatio
N
OXPA reser
v
1
.2. INSTRU
C
T
his instructio
n
T
he safety ins
t
o
ther sections
n
stallation are
1
.3. SAFETY
1
.3.1. Warni
n
S
E
1
.4. GENER
A
R
I
1
.4.1. Durin
g
T
T
h
B
p
m
1
.4.2. Durin
g
A
N
N
i
T
a
A
TTENTI
O
C
TION MAN
U
n
manual con
t
o
n published i
n
v
es the right t
o
C
TIONS FO
R
n
manual con
t
t
ructions det
a
of this manu
a
e
a.
n
g symbols
S
afety hazard
E
lectric hazrd
Impor
t
A
L SAFETY I
N
R
ead the ins
t
I
NOXPA.
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installatio
n
T
he
T
echnical
T
he installati
o
h
ealth regula
t
B
efore puttin
g
p
erfectly alig
m
echanical p
r
g
operation
A
lways take
t
N
EVER be ex
c
N
EVER touch
i
nvolves hot
p
T
he valve co
n
a
rea. This ca
n
O
N
U
AL
t
ains basic gui
n
this instructi
o
o
modify this
i
R
START-UP
t
ains essential
a
iled in this s
e
a
l must be o
b
for people in
t
ant instructio
n
N
STRUCTIO
N
t
ruction man
u
n
specification
s
o
n and use o
f
t
ions.
g
the valve i
n
ned. Misalig
n
r
oblems with
t
t
he
T
echnical
c
eeded under
the valve a
n
p
roducts, ther
e
n
tains parts t
h
n
cause seriou
s
1.
delines, whic
h
o
n manual is
b
nstruction m
a
and useful in
e
ction as well
b
served and f
u
general and/
o
n
for the prot
e
N
S
u
al carefully
b
s
in chapter 8
f
the valve m
u
n
to service, c
h
n
ment and/o
r
he valve.
specification
s
any circumst
a
n
d/or piping
t
e
is a risk of b
h
at move in
a
s
injury.
1. Safety
Saf
e
h
must be foll
o
based on upd
a
nual without
formation for
as all the sp
u
lfilled. Thes
e
o
r for equipm
e
e
ction of the
e
b
efore installi
n
should alway
s
u
st always b
e
h
eck to mak
e
r
excessive f
o
s
in chapter
a
nce.
t
hat is in co
n
b
urns.
a
linear fashi
o
ty
o
wed during i
n
a
ted data.
prior notice.
the correct h
a
ecial measur
e
e
instructions
m
e
nt.
e
quipment
n
g and usin
g
s
be observe
d
e
carried out i
e
sure it is a
s
o
rces when
8 into consid
n
tact with th
e
o
n. Do not pl
a
n
stallation, st
a
a
ndling and
m
e
s and recom
m
m
ust be kept
the valve. I
f
.
n
accordance
s
sembled corr
securing the
e
ration.
T
he
e
fluid during
a
ce hands or
f
a
rt-up and m
a
m
aintenance o
f
m
endations i
n
in a safe loc
a
I
f in doubt,
p
with applica
b
r
ectly and th
a
valve can
c
specified limi
g
operation. I
f
ingers in the
3
a
intenance.
f
your valve.
n
cluded in th
e
a
tion near th
e
p
lease contac
t
b
le safety an
d
a
t the shaft i
s
c
ause seriou
s
t
values shal
l
f
the proces
s
valve closin
g
3
e
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t
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4
1
1
A
m
F
1
A
s
T
1
.4.3. Durin
g
T
N
t
c
I
f
A
1
.4.4. Compl
i
A
ny failure to
m
ay ultimatel
y
F
ailure to com
p
Failur
Failur

T
hre
a
Placi
n
1
.4.5. Warra
n
A
ny warranty
w
ubmitted by t

T
he i
n

T
he r
e

T
he
p
Modi
f

T
he
m
to th
e
T
he general te
T
s
T
Please do
n
(adjustmen
t
g
maintenan
c
T
he
T
echnical
N
EVER disass
t
he pipe may
c
ases.
I
nside the ac
t
f
ollowed whe
n
A
ll electrical
w
i
ance with t
h
comply with
y
result in the
p
ly may entai
l
e of importan
t
e of specific
m
a
t of electrical
,
n
g the environ
n
ty
w
ill be void i
m
hird parties, i
n
n
stallation an
d
e
pairs have n
o
p
arts used are
f
ications have
m
aterial or eq
u
e
instructions
a
rms of delive
r
T
he machine
s
afety, only u
s
T
he usage of
n
ot hesitate t
o
t
s, assembly,
d
c
e
specification
s
emble or re
m
be hazardou
t
uator, there
i
n
performing
m
w
ork must be
c
h
e instructi
o
the instructio
n
loss of any ri
g
l
the following
t
machine/pla
m
aintenance
a
,
mechanical
a
ment at risk
d
m
mediately an
n
the followin
g
d
maintenanc
e
o
t been made
not INOXPA
g
been carried
o
u
ipment has
b
a
nd their inte
n
r
y already in
y
may not un
d
s
e original sp
a
other parts w
o
contact us i
n
d
isassembly,
e
s
in chapter 8
m
ove the valv
e
s or extreme
l
i
s a spring wi
t
m
aintenance
o
c
arried out by
o
ns
n
s may impo
s
g
ht to claim d
a
risks:
nt functions.
nd repair pro
c
a
nd chemical
h
d
ue to the su
b
d lawfully; ad
g
cases:
e
work has no
t
by our perso
n
g
enuine parts
.
o
ut on our m
a
b
een improper
n
ded purpose
,
y
our possessio
d
ergo any m
o
a
re parts and
a
i
ll relieve the
m
n
case of do
u
e
tc.).
1. Safety
should alway
s
e
until the pi
p
ly hot. Consu
t
h an applied
o
perations to
a
y
authorised p
e
s
e a risk to t
h
a
mages.
c
edures.
h
azards.
b
stances relea
s
ditionally, IN
O
t been carrie
d
n
nel or have
b
.
a
terial or equi
p
r
ly used, has
b
,
specified in
t
o
n are also ap
p
o
dification wit
h
accessories.
m
anufacturer
u
bts or if furt
h
s
be observe
d
p
es have bee
n
lt the regula
t
load, and th
e
a
void injury.
D
e
rsonnel.
h
e operators,
s
ed.
O
XPA shall be
d
out followin
g
b
een made wi
p
ment withou
t
b
een used car
e
t
his manual.
p
licable.
h
out prior ap
p
of any liabilit
y
h
er explanati
o
.
n
emptied. Be
a
ions in effect
e
steps specif
i
D
o not leave l
o
the environ
m
compensate
d
g
the instructi
o
t
hout our wri
t
t
written auth
o
e
lessly, or ha
s
p
roval from t
h
y
.
o
ns are requir
ar in mind th
t
in each cou
n
f
ied in this m
a
o
ose parts on
m
ent and the
d
for any civil
o
ns in this ma
t
ten authorisa
t
orisation.
s
not been us
e
he manufact
u
r
ed regarding
(A) 2018/1
1
a
t the fluid i
n
n
try for thes
e
a
nual must b
e
the floor.
machine, an
d
liability claim
s
nual.
t
ion.
e
d according
u
rer. For you
r
specific data
1
n
e
e
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s
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(
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2
3
4
5
6
7
8
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1
.  Safety 
1.1.  Instruc
t
1.2.  Instruc
t
1.3.  Safety .
1.4.
 Genera
l
2
.  Table of
C
3
.  General I
n
3.1.  Descrip
t
3.2.  Applica
t
4
.  Installati
o
4.1.  Recepti
o
4.2.  Transp
o
4.3.  Identifi
c
4.4.  Positio
n
4.5.  Directi
o
4.6.  Genera
l
4.7.  Checki
n
4.8.  Weldig
n
4.9.  Valve c
o
4.10.Actuat
o
5
.  Start-up 
5.1.  Uses of
5.2.  Start-u
p
5.3.  Operati
o
6
.  Operatin
g
7
.  Maintena
n
7.1.  Genera
l
7.2.  Mainte
n
7.3.  Cleanin
g
7.4.  Assem
b
7.5.  Disasse
7.6.  Replaci
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7.7.  Actuat
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8
.  Technical
8.1.
 Techni
c
8.2.  Explod
e
t
ion manual ...
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6
3
T
3
T
i
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3
I
N
3
.1. DESCRI
P
T
he INNOVA F
3
.2. APPLIC
A
T
he tank bott
o
n
dustries, bev
3
.2.1. INNO
V
N
NOVA F val
v
3
P
TION
valve is pne
u
A
TION
o
m valve is a
v
erage produc
t
V
A F Valve
v
es are positio
Actua
d
Linte
r
Cuer
3
.G
e
u
matically act
u
pneumaticall
y
t
ion, pharmac
ned at botto
m
d
or
r
na
po
3.
G
e
ner
a
u
ated seat val
v
y
actuated si
n
e
utical and fi
n
m
of the tank.
G
eneral Inform
a
a
l In
f
v
e designed f
o
n
gle seat valv
e
n
e chemicals i
a
tion
fo
rm
a
o
r draining ou
e
designed fo
n
dustries.
a
tion
t
fluid from t
a
r
assembly in
n
a
nk.
the dairy, fo
(A) 2018/1
1
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g
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(
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4
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I
N
u
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4
4
C
4
A
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4
.1. RECEPT
I
I
V
T
he first thing
N
OXPA inspe
c
u
ser intact. T
h
g
ood conditio
n
E
ach valve is i
n
4
.2. TRANS
P
I
4
.2.1. Delive
r
C
heck to see
w
Com
p
Its c
o
Deliv
e
Instr
u
4
.2.2. Unpac
k
Rem
o
Inspe

T
ake
T
Fabri
c
I
ON OF THE
I
NOXPA will
n
V
isually chec
k
to do upon r
e
c
ts all its equ
h
erefore, whe
n
n
or not all th
e
n
scribed with
P
ORTATION
A
I
NOXPA shall
ry
w
hether all th
e
p
lete valve.
o
mponents (if
e
ry slip.
u
ction manual
.
k
ing
o
ve any possi
b
e
ct the valve
o
all possible p
r
T
he buyer or
c
ation numbe
r
4
VALVE
n
ot be liable
k
that the pac
k
e
ceipt of the v
ipment befor
e
n
receiving v
a
e
parts are pr
e
its fabrication
A
ND STORA
G
in no case be
e
parts listed
o
any are suppl
.
b
le traces of p
a
o
r the parts th
a
r
ecautions ag
a
user shall be
l
r
4
.In
s
for any det
e
k
aging has no
t
a
lve is to che
c
e
packaging;
a
lves or any o
t
e
sent, the car
r
number. Indi
G
E
liable for imp
o
n the deliver
y
i
ed).
a
ckaging fro
m
a
t comprise it
a
inst damage
t
l
iable for asse
4. Installation
s
tall
a
e
rioration of
t
t
been dama
g
c
k it and mak
e
however, it
c
ther item, th
e
r
ier will fill ou
t
cate the fabri
c
roper unpack
i
y
slip are pre
s
m
the valve or
for possible
d
t
o the valve a
mbly, installa
t
a
tio
n
t
he material
o
g
ed.
e
sure that it
m
annot guara
n
e
y must be c
h
t
a report as s
o
c
ation numbe
i
ng of the val
v
ent:
its parts.
d
amage incur
r
nd its compo
n
t
ion, start-up
a
n
o
ccurred duri
n
m
atches the
p
tee that the
m
h
ecked; if it is
o
on as possib
l
r
on all docu
m
v
e and its co
m
e
d during shi
p
n
ents.
a
nd operation
ng shipping
o
p
acking list.
merchandise
found that t
h
le.
m
ents and cor
r
m
ponents.
p
ping.
n
of the valve.
7
o
r unpacking
.
arrives to th
e
h
ey are not i
n
r
espondence.
7
.
e
n

8
4
4
.3. IDENTI
F
WA
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Ty
p
Product fam
i
WAIN
N
F
ICATION
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Housi
n
L, T
p
es
F
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ank b
o
i
ly
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OVA Valve
0
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Standard
P
0
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ng
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urati
o
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o
ttom valve
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Con
n
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o
n
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0
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Materia
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nection
0
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i
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ctu
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11
12
13
14
21
22
23
24
31
32
33
34
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ze
025DN 2
5
040DN 4
0
050DN 5
0
063OD 2
065DN 6
5
076OD 3"
080DN 8
0
100DN 1
0
N
BR
P
DM
P
M
0
Options
0
1
a
tor
T
1 S/E N
C
T
2 S/E N
C
T
3 S/E N
C
T
4 S/E N
C
T1 D/E
T2 D/E
T3 D/E
T4 D/E
T1 S/E N
O
T2 S/E N
O
T3 S/E N
O
T4 S/E N
O
5
, OD 1"
0
, OD 1 1/2"
0
, OD 2"
1/2"
5
"
0
0
0, OD 4"
(A) 2018/1
1
---
ID Ra<0.5
C
C
C
C
O
O
O
O
1

(
A
4
P
r
e
4
T
o
w
T
t
h
4
A
c
B
t
o
7
A
a
A
) 2018/11
4
.4. POSITI
O
P
osition the v
a
e
view, disma
n
4
.5. DIRECT
I
T
he following
i
o
n the type of
w
hich can occ
u
T
he recomme
n
h
e valve will
a
4
.6. GENER
A
A
fter the loca
t
ase, do not f
o
B
efore startin
g
o
prevent d
a
7
.4.Assembly
a
A
void using e
x
ttention to:
Vibra
t

T
her
m
circul
a

T
he
w
Exce
s
O
NING
a
lve in a way
n
tling and mai
I
ON OF FLO
W
i
mage indicat
e
f
valve. Follo
w
u
r when singl
e
n
ded directio
n
a
lways work a
g
A
L INSTALL
A
t
ion of the va
o
rget the seal
s
g
to weld the
a
mage to t
h
a
nd disassem
b
xcessive forc
e
t
ions that ma
y
m
al dilation t
h
a
ting.
w
eight that th
e
s
sive welding
c
that facilitat
e
ntenance (se
e
W
e
s the recom
m
w
ing these ind
e
-seat valves
c
n
will always
b
g
ainst the pr
e
A
TION
lve is define
d
s
, and tighten
valve housin
g
h
e joints, fol
b
ly.
e
when asse
m
y
be produced
h
at the pipe
e
pipe can su
p
c
urrent.
e
s inspections
e
table in sect
i
m
ended direc
t
i
cations will p
c
lose.
b
e contrary to
e
ssure of the f
, the pipe ca
n
the unions p
r
g
s to the pipe
,
lowing the
i
m
bling the v
a
on the facilit
y
may underg
o
p
port.
4. Installation
and reviews.
ion 4.8.1. Ta
n
t
ion for prod
u
p
revent water
o
the movem
e
f
luid.
n be joined
b
r
operly.
,
disassemble
i
nstructions i
alves, and p
a
y
.
o
when hot
Allow suffici
e
n
k bottom sea
t
u
ct flow, as w
e
hammer and
nt of valve cl
o
b
y welding th
e
the valve
n section
a
y special
fluids are
e
nt space aro
u
t
INNOVA F V
a
e
ll as the dire
its conseque
n
o
sing; that is,
e
valve housi
n
u
nd the valve
V
alve, weld/w
e
e
ction of closi
n
n
ces to the e
x
,
when the v
a
n
g or using fi
9
for adequat
e
e
ld).
n
g, dependin
g
x
tent possible
,
a
lve is closing
,
ttings. In thi
s
9
e
g
,
,
s

1
4
P
4
B
4
4
T
I
t
C
V
D
D
D
D
D
D
0
4
.7. CHECKI
N
P
erform the fo
Chec
k
Open
corre
c
4
.8. WELDI
N
W
e
B
efore startin
g
4
.8.1. Tank
b
Disas
s
Weld
Whe
n
step
h
4
.9.
V
ALVE
C
T
he standard
c
t
is possible
C
onfiguration
o
V
alves can als
o
N
c
V
V
alve siz
e
D
N 25 / OD 1
”
D
N 40 / OD 1
½
D
N 50 / OD 2
”
D
N 65 / OD 2
½
D
N 80 / OD 3
”
D
N 100 / OD
4
N
G AND RE
V
llowing check
s
k
that the cla
m
and close th
e
c
tly and to m
a
N
G
W
elding work
e
quipment to
g
welding, dis
a
b
ottom seat
I
s
emble the v
a
the valve ho
u
n
welding the
h
eight (h), an
d
C
ONFIGURA
T
c
onfiguration
o
to convert
t
o
f the actuato
o
be configur
e
N
ever disasse
c
ontains a sp
r
V
alve and/or
a
e
D1 [m
m
”
155
½
” 155
”
165
½
” 215
”
215
4
” 255
V
IEW
s
before usin
g
m
ps and nuts
a
e
valve (applyi
a
ke sure that
t
should only
b
perform this
k
a
ssemble the
v
I
NNOVA F V
a
a
lve as indicat
e
u
sing to the pi
p
valve housin
g
d
flange diam
e
T
ION WITH
A
o
f the valves i
t
hem into N
O
r).
e
d as DE valv
e
mble the valv
e
r
ing inside it
w
a
ctuator asse
m
m
] D2 [m
m
150
150
160
210
210
250
g
:
a
re well secu
r
ng compress
e
t
he shaft joint
b
e done by qu
k
ind of work.
v
alve.
a
lve, weld/
w
e
d in section
7
p
es.
g
, it is very i
m
e
ters ØD1 an
d
A
CTUATO
R
s NC (Normal
l
O
(Normally
O
e
s (Double Eff
e
e
clamps dire
c
w
ith an applie
d
m
bly and disa
s
m
] h [mm]
3
3
3
3
3
3
4. Installation
r
ed.
e
d air to the a
t
is coupled s
m
alified person
s
w
eld
7
.4. Assembly
m
portant that
d
ØD2 in bott
o
ly Closed).
Open) simpl
y
e
ct).
c
tly without r
e
d
load.
s
sembly shou
c
tuator) seve
r
m
oothly to the
s
who are trai
and disasse
m
housing flan
g
o
m tank.
y
by turning
e
ading the ins
t
ld only be do
n
r
al times to m
a
valve housin
g
ned and equi
p
m
bly.
g
e fits well in
t
the valve a
c
t
ructions care
f
n
e by qualifie
d
ake sure it o
p
g
.
p
ped with the
t
o the tank.
T
c
tuator (see
fully, since th
e
d
persons.
(A) 2018/1
1
erates
necessary
T
hus, maintai
n
section
7.7.
3
e
actuator
1
n
3

(
A
4
A
) 2018/11
4
.10.
A
CTU
A
Conn
e
INOX
P
Consi
d
Depe
n
G
c
o
A
TOR AIR C
O
e
ct and check
P
A valves are
d
er the qualit
y
n
ding on the
c
1/8 threads
p
o
nnections
O
NNECTION
the compres
s
supplied with
y
of the comp
c
onfiguration,
p
neumatic
s
ed air conne
c
connections
f
ressed air, ac
c
the actuator
m
4. Installation
c
tions.
f
or Ø6 pipe, a
c
ording to th
e
m
ay have on
e
nd with a sile
n
e
specification
s
e
or two air c
o
n
cer on S/E a
c
s
described in
o
nnections.
c
tuators.
8. Technical
s
1
1
s
pecifications
.
1
.

1
V
5
T
t
h
5
B
5
2
V
alve start-up
5
.1. USES O
F
T
he tank bott
o
h
e dairy, food
5
.2. START-
U
P
i
B
efore putting
Chec
k
Clean
Chec
k
Chec
k
If the
shaft
Chec
k
speci
f
Consi
d
speci
f
Actua
5
.3. OPERA
T
D
a
D
c
B
s
can be done i
F
VALVES
o
m valve is a
-processing i
n
U
P
P
rior to start-
i
nstructions t
o
the valve/act
u
k
that the pipi
n
the system i
f
k
to make sur
e
k
for possible
l
valve has be
e
enables smo
o
k
that the co
m
f
ications.
d
er the qualit
y
f
ications.
te the valve.
T
ION
D
o not modi
f
a
uthorisation
D
o not touch
c
onnected to
t
B
urn hazard!
s
terilization a
r
A
TTENTI
O
f the instructi
o
pneumaticall
y
n
dustries, bev
e
up, the pers
o
o
follow. This
i
u
ator into ser
v
n
g and valve
a
f
necessary.
e
the valve m
o
l
eaks, and m
a
e
n supplied w
o
th movemen
t
m
pressed air p
r
y
of the comp
f
y the opera
t
from INOXPA
.
the moving
p
t
he compress
e
Do not touch
r
e being carri
e
O
N
5.
S
o
ns detailed i
n
y
actuated sin
g
e
rage produc
t
o
ns in charge
i
nstruction m
a
v
ice, the follo
w
a
re completel
y
o
ves smoothl
y
a
ke sure the p
i
ith an actuat
o
t
.
r
essure at th
e
ressed air, ac
c
t
ing paramet
e
.
p
arts of the
c
e
d air supply.
the valve or
e
d out.
5. Start-up
S
tart
-
n
chapter 4. I
n
gle seat valv
e
t
ion, pharmac
e
must be dul
y
a
nual will be a
w
ing must be
y
free of poss
y
. If necessar
y
ipes and thei
r
o
r, make sure
e
inlet to the
a
c
ording to th
e
e
rs for which
c
oupling bet
w
the pipes w
h
-
up
n
stallation ha
v
e
designed fo
r
e
utical and fi
n
y
informed ab
o
vailable to pe
taken into co
n
ible traces of
w
y
, lubricate it
w
r
connections
a
that the align
m
ctuator matc
h
e
specification
s
the valve h
a
een the actu
a
h
en hot fluids
v
e been follo
w
r
assembly at
n
e chemicals i
n
o
ut how the
v
r
sonnel at all
t
n
sideration:
w
elding slag
o
w
ith special g
r
a
re sealed an
d
m
ent of the v
a
h
es what is in
d
s
described in
a
s been desi
g
a
tor and the
v
are circulatin
w
ed first.
the bottom
o
n
dustries.
v
alve works
a
times.
o
r other forei
g
r
ease or soap
y
d
do not have
a
lve shaft an
d
d
icated in the
chapter 8. T
e
g
ned without
v
alve when t
h
n
g or when cl
e
(A) 2018/1
1
o
f the tanks i
n
a
nd the safet
y
g
n particles.
y
water.
any leaks.
d
the actuator
8. Technical
e
chnical
prior writte
n
h
e actuator i
s
e
aning and/o
r
1
n
y
n
s
r

(
A
A
) 2018/11
Water hamm
e
Valve do
e
Inter
n
T
•
•
•
•
•
•
•
•
•
•
•
•
er
e
s not open/cl
o
n
al leak of pr
o
T
he valve plu
g
•
T
he seal o
r
or has got
t
•
Insufficien
t
•
Incorrect
c
Normal w
e
Premature
product
Product re
s
seat and/
o
Excess pro
Loss of se
a
Product pr
e
specificati
o
Warping o
f
Actuator s
p
(dirty)
T
he directi
direction o
f
6. O
p
o
se
o
duct (valve cl
o
g
is sticking
PROBAB
L
r
guide bushi
n
t
en stuck
t
air pressure
c
onfiguration
o
e
ar of seals
wear of the
s
s
idue has bee
o
r plug
duct pressur
e
a
l (vibrations)
e
ssure excee
d
o
ns
f
seals
p
ring in poor
c
on of flow is
t
f
closing
6.
O
p
era
t
o
sed)
L
E CAUSES
n
g is worn, de
t
o
f control top
s
eal / affected
n deposited o
d
s the actuato
c
ondition and
/
t
he same as t
h
O
peratin
g
probl
t
ing
p
teriorated
by the
n the valve
r
/
or stuck
h
e
ems
p
rob
l

Replace
t
Replace
t
material
the prod
u
Lubricat
e
compati
b
product
Replace
t
Increase

Adjust
c
needs

Replace
t

Replace
t
material
the prod
u
Reduce
t
Reduce
t
Clean fr
e
Replace
t
Connect
the side
pressure
Reduce
t

T
ighten
l

Replace
t
Reduce
t
Use auxi

Replace
quality, i
f
Replace
s

T
he dir
e
direction
Choke t
h
l
ems
SOLU
T
t
he seal
t
he seals with
or grade tha
t
u
ct
e
with soapy
w
b
le with the
t
he actuator
w
the compres
s
c
ontrol top
p
t
he seals
t
he seals wit
h
or grade tha
t
u
ct.
t
he pressure i
n
t
he working t
e
e
quently
t
he actuator
w
an auxiliary
c
of the spri
n
)
without exc
e
t
he product p
r
oose parts
t
he actuator
w
t
he product p
r
l
iary air on th
e
the seals
w
f
they have d
e
s
pring (clean)
e
ction of flo
w
of closing
h
e air discharg
T
IONS
h
ones made
o
t is more ap
p
w
ater or a lub
seal mater
i
w
ith a larger
o
s
ed air pressu
p
arameters
a
h
ones made
o
t is more ap
p
n
the line
e
mperature
w
ith a larger
o
c
ompressed
a
n
g (to offset
e
eding (4 bar
)
r
essure
w
ith a larger
o
r
essure
e
spring side
w
ith ones of
e
teriorated pr
e
)
w
should go
g
e to reduce t
h
1
3
o
f a different
p
ropriate for
r
icant that is
al and the
o
ne
re
a
ccording to
o
f a different
p
ropriate for
o
ne
a
ir nipple on
the excess
)
o
ne
a different
e
maturely
against the
h
e pressure
3

1
7
T
r
e
s
7
T
D
7
C
P
M
P
L
T
v
4
7
.1. GENER
A
T
his valve, jus
t
e
placement o
f
pare parts.
C
A
V
B
7
.2. MAINTE
T
o perform m
a
Perio
d
Keepi
Alwa
y
D
uring mainte
n
T
D
7
.2.1. Seal
m
C
HANGING
S
P
reventive ma
i
M
aintenance a
f
P
lanned maint
e
L
ubrication
SEAL C
O
HN
B
EPDM/
T
he period be
v
alve is subjec
t
A
L CONSIDE
R
t
like any oth
e
f
spare parts.
C
arefully read
A
ll replaced
m
V
alve and/or
a
B
efore startin
g
NANCE
a
intenance pr
o
d
ic inspection
ng an operati
o
y
s having spa
r
n
ance, pay sp
T
he valve an
d
D
uring maint
e
m
aintenance
S
EALS
i
ntenance
fter a leak
e
nance
O
MPONEN
T
B
R/ FPM
HNBR/ FPM
e
tween each
p
t
: temperatur
e
7
R
ATIONS
e
r machine, r
e
The instructi
o
chapter 8.
Te
m
aterial shoul
d
a
ctuator asse
m
g
maintenanc
e
o
perly, the fol
l
of the valve
a
o
nal record o
f
r
e replacemen
ecial attentio
n
d
the pipes m
u
e
nance, the v
a
Klüb
P
p
reventive m
a
e
, pressure, n
7
.Ma
i
e
quires maint
e
o
ns are aime
d
e
chnical Speci
f
d
be duly disp
o
m
bly and disa
s
e
work, make
l
owing are re
c
a
nd its compo
n
f
each valve,
n
t seals in sto
c
n
to the hazar
d
u
st never be u
a
lve must nev
e
Replace ev
e
Replace at t
Regularly c
h
valve
Keep a valv
e
Use statistic
During asse
m
material. Se
LUBRICA
N
ersynth UH 1
P
ARALIQ GTE
a
intenance se
umber of ope
7. Maintenanc
e
i
nte
n
e
nance. The i
d
at maintena
fications.
o
sed of/recycl
s
sembly shou
sure that the
c
ommended:
n
ents.
n
oting any pr
o
c
k.
d
warnings in
d
u
nder pressur
e
e
r be hot. Bu
r
e
ry 12 months
t
he end of the
h
eck for the a
b
e
log
c
s to plan insp
mbly, apply l
u
e
e the table b
e
NT
C
64-2403
E
703
rvice will var
y
rations per d
a
e
n
anc
e
nstructions in
n
ce personne
ed according
t
ld only be do
n
pipes are no
t
o
blems.
d
icated in thi
s
e
during main
t
r
n hazard!
process
b
sence of lea
k
ections
u
bricants that
e
low
C
lase NLGI
D
51818
3
3
y
depending
o
a
y, type of cle
a
e
this manual
c
l
and those r
e
t
o the directi
v
n
e by qualifie
d
t
under press
u
manual.
t
enance.
k
s and smoot
h
are compatibl
D
IN
o
n the worki
n
a
ning solutio
n
c
over the ide
n
e
sponsible for
v
es in effect i
n
d
persons.
u
re.
h
operation of
l
e with the se
a
n
g conditions
n
s used, etc.
(A) 2018/1
1
n
tification an
d
the supply o
f
n
each area.
the
a
l
to which th
e
1
d
f
e

(
A
7
V
E
7
T
T
7
7
I
f
m
F
T
p
A
) 2018/11
7
.2.2. Storag
V
alves should
b

T
em
p
Ambi
e
E
quipment M
A
7
.2.3. Spare
p
T
o order spar
e
T
echnical spec
7
.3. CLEANI
N
T
W
A
7
.3.1. CIP (c
l
f
the valve is
m
aterial that
w
F
PM) are not
r
C
t
T
o remove an
y
p
rocess.
B
e
b
e stored in a
p
erature from
e
nt humidity
<
A
Y NOT be st
o
p
arts
e
parts, you
m
ifications.
N
G
T
he use of ag
W
ear rubber
g
A
lways wear
p
l
ean-in-plac
e
installed in a
w
ill be used f
o
r
ecommende
d
Cleaning s
o
Only use c
l
a) Alkalin
or
b) Acid s
o
C
heck the co
n
t
he valve seal
y
traces of cl
B
efore startin
g
A
TTENTI
O
n enclosed lo
c
15ºC to 30ºC
<
60%
o
red outside.
m
ust indicate t
h
gressive clea
n
g
loves during
p
rotective go
g
e
) cleaning
system with
o
r CIP cleanin
g
d
.
o
lutions for C
I
l
ear water (ch
e solution:
2,2 l o
f
o
lution:
0,7
n
centration of
s.
eaning produ
g
disassembl
y
O
N
c
ation under
t
h
e valve type
n
ing products
all cleaning p
r
g
gles.
a CIP proces
s
g
, both in alk
a
I
P processes.
lorine-free) t
o
1% by weig
h
1 kg NaOH
f
33% NaOH
+
0,5% by w
e
l of 53% HN
O
the cleaning
cts, ALWAYS
y
and assembl
y
7. Maintenanc
e
t
he following
c
and the posi
t
such as caus
t
r
ocedures.
s, its disasse
m
a
line medium
s
o
mix with the
h
t of caustic s
+ 100 l of H
2
O
+
100 l of H
2
O
e
ight of nitric
a
O
3
+ 100 l of
H
solutions; inc
perform a fi
n
y
tasks, clean
e
c
onditions:
t
ion and desc
r
t
ic soda and n
i
m
bly will not
s
and in acid
m
cleaning age
n
oda (NaOH)
a
O
= cleaning
s
O
= cleaning
s
a
cid (HNO
3
) a
H
2
O = cleanin
g
orrect conce
n
n
al rinse with
the entire int
r
iption of the
p
i
tric acid may
b
e required.
E
m
ediums.
T
he
n
ts:
a
t 70ºC (150º
F
s
olution
s
olution
t 70ºC (150º
F
g
solution
trations may
clean water
e
rior and ext
e
p
art, as foun
d
burn the skin
E
PDM is the
other two o
p
F
)
F
)
lead to the d
e
at the end o
f
e
rior of the va
1
5
d
in chapter 8
.
.
standard sea
l
tions (HNBR
,
e
terioration o
f
f
the cleanin
g
l
ve.
5
.
l
,
f
g

1
7
S
M
7
6
7
.3.2.
A
utom
S
terilization wi
t
D
T
N
M
aximum con
d
a) Max.
b) Max.
c) Cooli
d) Mat
e
7
.4.
A
SSEM
B
P
A
N
c
V
atic SIP (st
e
t
h steam is a
p
D
o NOT start
T
he parts/ma
t
N
o cold fluid
c
d
itions during
temperature
:
time:
ng:
e
rials:
B
LY AND DI
S
P
roceed with
c
A
lways disco
n
N
ever disass
e
c
ontains a sp
r
V
alve and/or
a
A
TTENTI
O
e
rilization-i
n
p
plied to all e
q
the equipme
n
t
erials will no
t
c
an enter the
the SIP proc
e
:
140°
C
30 mi
n
Steril
e
EPDM
S
ASSEMBLY
c
aution. Pers
o
n
nect the com
p
e
mble the val
v
r
ing inside it
w
a
ctuator asse
m
O
N
-place)
q
uipment incl
u
n
t during the
s
t
be damaged
e
quipment u
n
ss with stea
m
C
/ 284°F
n
e
air or inert g
a
(HNBR and F
o
nal injury ca
n
p
ressed air b
e
v
e clamps dir
w
ith an applie
d
m
bly and disa
s
7. Maintenanc
e
u
ding the pigg
s
terilization wi
t
if the indicati
o
n
til the tempe
r
m
or superhea
t
as
F
PM materials
n
occur.
e
fore starting
t
r
ectly without
d
load.
s
sembly shou
e
ing.
t
h steam.
o
ns specified
r
ature of the
e
t
ed water:
are not reco
m
t
o disassembl
e
reading the
i
ld only be do
n
i
n this manua
l
e
quipment is l
o
m
mended)
e
the valve.
i
nstructions c
a
n
e by qualifie
d
l are observe
d
o
wer than 60
°
a
refully, sinc
e
d
persons.
(A) 2018/1
1
d
.
°
C (140°F).
e
the actuato
r
1
r

(
A
7
7
7
A
) 2018/11
7
.5. DISASS
E
7
.5.1. Disass
e
1. Apply
pass
e
2. Loos
e
3. Sepa
r
4. Relea
5. Unsc
r
6. Unsc
r
span
n
7. Finis
h
8. Onc
e
insid
e
9. Rem
o
10. Rem
o
seat
s
7
.5.2.
A
ssem
1. Loos
e
2. Inser
t
3. Lubri
c
4. Instal
asse
m
5. Instal
seal.
6. After
with
t
7.
T
igh
t
actua
t
8. Apply
open
9. Moun
asse
m
user’
s
10. Relea
s
See secti
o
¡NOTA!
T
E
MBLY/ASS
E
e
mbly
y
compressed
e
s the open p
o
e
n and separa
t
r
ate the actua
t
se the compr
e
r
ew the Allen
b
r
ew the plug
s
n
ers.
h
unscrewing
t
e
the plug sh
a
e
it (20B and
0
o
ve the guide
b
o
ve the seat s
e
s
eal.
bl
y
e
n the guide
b
t
the lantern (
c
ate the seals
l the seals (
m
bly in the la
n
l the seat se
a
the seat seal
t
he actuator s
h
t
en the four
t
or.
y
compressed
position (onl
y
t the actuato
r
m
bly to the v
a
s
needs) and
s
s
e the compr
e
o
n 8.2.1 Expl
o
T
o replace th
e
E
MBLY OF T
H
air to the a
c
o
sition. (Only
N
t
e the clamp
(
t
or (10) from
e
ssed air in th
b
olts (23) fro
m
s
haft (08) fro
m
t
he plug shaft
a
ft is out, re
m
0
5).
b
ushing (17).
e
al (05C) as e
x
b
ushing (17) o
21) undernea
with soapy w
20B and 05)
n
tern.
a
l (05C) as ex
p
is installed
(
h
aft (10).
Allen bolts (
2
air to the act
u
y
for NC valve
s
r
(10) - lanter
n
a
lve housing (
s
ecure it usin
g
e
ssed air in th
o
ded drawing
e
seat seal, se
e
H
E INNOVA
c
tuator (10)
s
N
C valves).
(
34).
the valve hou
e actuator (o
n
m
the lantern
m
the actuat
o
by hand.
m
ove the hou
x
plained in se
n the lantern
t
h the actuat
o
a
ter if necess
a
in the hous
p
lained in sec
t
05C), then s
c
2
3) that secu
u
ator so that
t
s
).
n
(21) - plug
s
0
1) (can be t
u
g
the clamp (3
e
actuator (o
n
INNOVA F
e
section 7.6.
7. Maintenanc
e
F
s
o that the
p
u
sing (01).
n
ly NC valves
)
(21).
o
r shaft two 1
sing cap (12
)
e
ction 7.6. Re
p
(21).
o
r.
a
ry.
ing cap (12)
t
ion 7.6. Repl
c
rew in the p
re the lanter
t
he plug shaf
t
s
haft (08) - h
o
urned 360º a
c
3
4).
n
ly NC valves
)
Replacing th
e
e
p
lug shaft (0
8
)
.
7 mm cresce
n
)
and the sea
p
lacing the
and put thi
s
a
cing the sea
t
lug shaft (08
)
n (23) to th
e
t
(08) is in th
e
o
using cap (1
2
c
cording to t
h
.
e
seat seal
8
)
n
t
ls
s
t
)
e
e
2
)
h
e
1
7
7

1
7
8
7
.6. REPLAC
I
1. Put t
h
that
t
the c
o
2. Rem
o
sure
n
3. Lubri
c
instal
l
4. Inser
t
insid
e
secti
o
5.
T
hen
,
seal t
h
6.
T
his
o
the s
e
oppo
s
proce
s
7. Press
are n
o
T
he foll
o

2

2

C

A

A
P
N
V
I
NG THE SE
A
h
e plug shaft
t
he shaft is k
e
o
nical seal. D
o
o
ve the used
s
n
ot to damag
e
c
ate the new
s
l
ation.
t
the seal in
e
the accomm
o
o
n that has th
e
,
with the hel
p
h
at has not y
e
o
peration sho
u
e
quence 1-2-
3
s
ite sides. O
n
ss until the s
e
the seal with
o
parts projec
t
o
wing tools ar
e
2
crescent sp
a
2
crescent sp
a
C
rescent spa
n
A
ppropriate t
o
A
llen key per
P
roceed with
c
N
ever directl
y
V
alve/actuato
A
TTENTI
O
A
T SEAL
in a vertical
p
e
pt stable and
o
not press th
e
s
eal using a
s
e
the mating
s
s
eat seal with
the plug sh
a
o
dation. Pref
e
e
greatest dia
m
p
of an appro
p
e
t fit into the
a
u
ld be done
a
3
-4-5-6-7-8 a
s
n
ce you get
t
e
al is complet
e
your fingers
t
t
ing due to p
o
e
needed to a
s
a
nners 15 m
m
a
nners 17 m
m
n
ner 13 mm –
o
ol (not pierci
n
the table
c
aution. Pers
o
y
disassemble
t
r assembly a
n
Zone
Lantern
Cap
O
N
p
osition—for
e
no damage i
s
e
shaft too m
u
s
crewdriver o
r
s
urface of the
soapy water
i
a
ft seat acco
m
e
rably, the se
a
m
eter, as sho
w
p
riate tool (n
o
a
ccommodati
o
a
round the en
t
s
shown in th
t
o the last s
t
e
ly inside the
a
t
o make sure
o
or positionin
g
s
semble/disa
s
m
–
T
o remov
e
m
–
T
o remov
e
For the clam
p
n
g) to mount
o
nal injury ca
n
t
he clamps fr
o
n
d disassembl
y
DN 25/40
5 mm
4 mm
7. Maintenanc
e
e
xample, wit
h
s
caused to t
h
u
ch if using a
r
a sharp hoo
seal.
i
f necessary t
o
m
modation s
o
a
l should fit
w
w
n in the figu
o
t piercing),
p
o
n, as shown
t
ire diameter,
e bottom fig
u
t
ep of this s
e
a
ccommodati
o
it is well sea
t
g
of the seal.
s
semble the v
a
e
the plug sha
f
e
the plug sha
f
p
s.
the seat seal
s
n
occur.
o
m the valve
w
y
should only
DN 50/65/
6 mm
5 mm
e
h
a bench cla
m
h
e mating su
r
bench clamp.
k-shaped tool
o
facilitate
o
that its ed
g
w
ithin the par
t
re.
ress the edg
e
i
n the figure.
applying the
u
re. Always p
r
e
quence, rep
e
o
n.
t
ed. Make sur
e
a
lve:
f
t DN 25.
f
t DN 40 to D
N
s
.
w
ithout readi
n
be done by q
u
80 DN
10
8
m
m
p—so
f
ace of
. Make
g
es are
t
of the
e
of the
tool in
r
ess on
e
at the
e
there
N
100.
n
g the instruc
t
u
alified perso
n
100
mm
m
m
t
ions carefully
n
s.
(A) 2018/1
1
.
1

(
A
7
D
r
e
7
7
A
) 2018/11
7
.7.
A
CTUAT
O
D
o not appl
y
e
presentation
7
.7.1. Disass
e
1. Loos
e
2. Rem
o
3. Situa
t
lathe
used
4. Appl
y
15-2
0
suffic
5. Redu
c
free
press
6. Rem
o
sprin
g
7.
T
ake
the g
8.
T
ake
9. Dism
o
the b
a
7
.7.2.
A
ssem
1. Mount
base
o
2. Mount
guide
(
3. Put th
e
4. Put th
e
cylind
e
5. Mount
6. Apply
snap r
i
7. Reduc
e
touch
e
8. Install
9. Install
10. Apply
c
actuat
o
OR ASSEMB
y
compresse
d
of some of t
h
e
mbly
e
n the 4 bolts
o
ve air fitting
1
t
e the actuat
o
collet. A thic
k
on the free e
n
y
force to the
0
mm, remov
e
ient free spac
c
e the force
o
(you will n
o
ure).
o
ve the cov
e
g
assembly (0
out the seal
s
uide (11) fro
m
out the seals
o
unt the scra
p
a
se of the ac
t
bly
the scraper
o
f the actuato
r
the seals (2
(
11) for the c
o
e
seals (20 an
e
piston (30)
e
r (01).
the top cove
r
force to the
i
ng (45).
e
the force
a
e
s the cover.
the counter
c
air fitting 18
A
c
ompressed
a
o
r.
LY/DISASS
E
d
air until t
h
h
e steps in th
e
(32) and rem
1
8A.
o
r in the ba
s
k
tube (102)
a
n
d of the actu
shim. Once t
h
e
the snap ri
n
e to be able t
o
o
n the shim s
l
o
te that the
e
r (12) and
6) and piston
s
(20A and 2
m
the cover (
1
(20 and 20C)
p
er (60), seal
t
uator.
(60), seal (2
0
r
.
0A and 20B)
,
o
ver (12).
d 20C) on th
e
and the spri
n
r
(12) on the
c
shim so it l
o
a
pplied slowl
y
c
over (39) an
d
A
.
a
ir to check t
h
E
MBLY
h
e disassem
b
e
actuator dis
a
o
ve the cap (
3
s
e of the cla
m
a
nd a shim (
1
ator.
h
e cover (12)
n
g (45); this
o
remove it.
l
owly until th
e
spring no l
o
the internal
(30).
0
B), the scra
2).
from the pist
o
(20B) and gu
0
B) and guid
e
,
the scraper
e
piston (30).
n
g assembly (
c
ylinder.
o
wers 15-20
m
y
until the t
o
d
screw in the
h
e proper fun
c
7. Maintenanc
e
b
ly/assembly
a
ssembly pro
c
3
9).
m
p or in the
1
01) must be
has dropped
should have
e
top cover is
o
nger exerts
components,
per (60) and
o
n (30).
ide (11) from
e
(11) on th
e
(60) and th
e
(
06) inside th
e
m
m. Insert th
e
o
ol no longe
4 bolts (32).
c
tioning of th
e
e
process is
c
c
ess.
e
e
e
e
r
e
c
ompleted. T
h
h
e figure is
1
9
a schemati
c
9
c

2
7
T
I
f
a
0
7
.7.3. Config
T
he standard
c
f
a NO (Nor
m
ctuator depe
n
T
he foll
o

A


V
uration of t
h
c
onfiguration
o
m
ally Open)
v
n
ding on the
d
o
wing tools ar
e
A
llen spanner
Fine point scr
e
V
ice or lathe
(
N
C
h
e actuato
r
o
f the valves i
v
alve is need
e
d
esired actuat
o
e
needed to d
5 mm (DN-2
5
e
w driver (to
r
(
to compress
t
C
(normally cl
o
s NC (Normal
l
e
d, turn the
o
r configurati
o
isassemble th
e
5
/40) 6 mm (
D
r
emove the s
n
t
he spring an
d
o
sed)
7. Maintenanc
e
ly Closed).
actuator 180
º
o
n.
e actuator:
D
N-50/80) 10
n
ap ring).
d
enable the
a
N
O
e
º
. The follow
mm (DN-100
)
a
ctuator to be
O
(normally op
i
ng figure sh
o
)
.
opened).
e
n)
o
ws the orie
n
(A) 2018/1
1
n
tation of th
e
1
e