Intellian v60G User manual

Marine Satellite Communication Antenna System
v60G
Installation and Operation Manual

Serial number of the product
This serial number will be required for the all troubleshooting or service inquiries.
© 2017 Intellian Technologies, Inc. All rights reserved. Intellian and the Intellian
logo are trademarks of Intellian Technologies, Inc., registered in the U.S. and other
countries. The v-Series and the v60G are trademarks of Intellian Technologies,
Inc. Intellian may have patents, patent applications, trademarks, copyrights, or
other intellectual property rights covering the subject matter in this document.
Except as expressly provided in any written license agreement from Intellian,
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Doc. No. UM-N1-170319-V1.7

INDEX

5
INDEX
CERTIFICATIONS 6
INTRODUCTION 9
Introduction to the Intellian v60G 10
Features of the Intellian v60G 11
System Conguration 12
INSTALLING THE ANTENNA 13
System Package 14
Planning the Installation 18
Antenna Installation 22
INSTALLING THE ACU 35
Mounting the ACU 36
Ship Gyrocompass Connection 38
PC to ACU Communication Setup 41
Wi-Fi Connection 43
OPERATING THE ACU 47
Introduction 48
Normal Mode 49
Setup Mode 53
Installation Settings 54
Antenna Settings 57
Satellite Settings 68
System Settings 75
ANTENNA CONTROL SOFTWARE 83
Introduction to Aptus®84
Software Installation 85
PC to ACU Communication Setup 86
Toolbar Menus 89
System Property Status Dashboard 92
Work View Tabs 96
APTUS WEB 113
Introduction 114
Main Page 115
Antenna Settings 119
Firmware & Conguration 127
Administration 134
WARRANTY 143
APPENDIX 144
TECHNICAL SPECIFICATION 148
ENVIRONMENT SPECIFICATION 149

CERTIFICATIONS

v60G – Marine Satellite Communication System
8

9
INTRODUCTION
Introduction to the Intellian v60G
Features of the Intellian v60G
System Conguration
INTRODUCTION

v60G – Marine Satellite Communication System
10
Introduction to Intellian v60G
Intellian v60G is a 60cm (23.6”) Ku-band 3-axis stabilized maritime VSAT antenna
system. The fully integrated v60G acquires and locks onto the satellite without
requiring any extra conguration or a separate input from the ship’s gyro-compass,
thanks to Intellian’s next generation satellite search algorithm.
The v60G has an unlimited azimuth range for continuous tracking without
unwrapping the cables in the antenna. The wide elevation range from -10º to 100º
enables the v60G to have seamless signal reception while the vessel is traveling
near the Equator or polar regions. The Intellian v60G eliminates extra cables from
the ACU to the antenna by combining the 48v BUC power into the RF cable. Saving
installation time and reducing cable runs.
The v60G is an intelligent choice for vessels requiring broadband access at sea with
a quick, easy, hassle free installation and operation. With the easiest installation
design and most user-friendly interface you can nd the v60G guarantees that you
will have a whole new broadband experience at sea.

11
INTRODUCTION
Features of Intellian v60G
Enjoy always-on broadband connection at sea
Intellian v60G is the most modern communication system that offers a high-
speed and always-on broadband connection at sea, where the atmospheric and
environmental conditions are often harsh.
Combined BUC power and TX signal
The v60G offers a single cable solution that supplies 48V DC power and the TX
signal together from its control unit via one RF cable. In general, most of the antenna
systems require a separate cable to supply an additional 48V DC power to the 8W
BUC. However, it could be very costly and complicated to install an extra cable on
the vessel. Intellian makes it simple to install or retrot.
Gyro-free satellite search capability
Intellian’s new generation gyro-free satellite search function enables the v60G to
acquire and lock onto the satellite without requiring a separate input from the ship’s
gyrocompass.
Wide elevation range
The v60G has a wide elevation range from -10° to 100°, respectively which offer
seamless signal reception while the vessel is traveling near the Equator or polar
regions.
Dedicated Management Ethernet Port
The Management Ethernet Port on the front of the ACU enables direct and simple
network connection between a PC and the ACU. The Management Port supports
DHCP network connection by default, allowing automatic IP conguration and
quick access to Intellian's remote management solution, the Aptus Web software.
Wireless Connectivity and Aptus Mobile
The built-in Wi-Fi enables the ACU to be wirelessly connected and can be turned
on or off. Any kind of wireless devices such as PCs, laptops and smartphones can
be used to connect to the ACU and monitor, control and change the settings of the
system wirelessly. An Intellian Aptus Mobile App is available for download to access
to the ACU via Wi-Fi and operate the antenna from iPhone, iPad or other network
devices.
Intellian Network Device Monitoring
Connection between the Intellian LAN port on the ACU to other Intellian antenna
systems enables real time monitoring and control of the connected systems from
the v60G. This function provides an integrated control of multiple devices by a
single log-in to the Intellian Aptus Web software.

v60G – Marine Satellite Communication System
12
System Conguration
For your satellite communication system to work properly, the system will have to
be connected with all of the provided components properly, as shown in the gure
below. Separate purchase of a satellite modem, ship’s gyrocompass, and Intellian
Dual VSAT Mediator are required.
Basic System
Configuration
(8W BUC)
RS232 & RS422 Ethernet USBRS232ACU1 ACU2Console
NMEA
Heading
+ -
ANT1 ANT2 MODEM
RX MODEM Interface ACU Interface PC Interface
ANT1 ANT2 MODEM
TX
Satellite Modem
(Not supplied)
Antenna Control Unit
Modem
Interface
BUC
Interface
PC
InterfaceModem Rx
Modem Tx
Antenna Tx +
8W BUC Power (+48V)
NMEA
Antenna RX
Antenna
Tx
Antenna
Rx
Antenna
Tx
Antenna
Rx
AC 100 ~ 240V
(50~60Hz)
Ship’s Gyrocompass
(Not supplied)
Antenna
Unit 1
Antenna
Unit 2
AC 100 ~ 240V (50~60Hz)
Satellite Modem
Antenna
Control Unit 2
Antenna
Control Unit 1
Mediator
Ship’s
Gyrocompass
(Not supplied) TX RX Interface
PC
PC
Dual System
Configuration
(8W BUC)
CAUTION: Please ensure that the TX and RX cables are correctly terminated in the
power box inside the radome and on the ACU. Failure to connect these correctly will
cause system damage. Do not switch cables. BUC power should be also set to OFF
from the modem when you connect to an 8W BUC.

13
INTRODUCTION
INSTALLING THE ANTENNA
System Package
Antenna Unit
ACU (Antenna Control Unit)
Installation Kit
Planning the Installation
Selection of Antenna Installation Site
Congure Radiation Hazard/Blockage Zones
System Cables
Power Requirement
Tools Required for Installation
Antenna Installation
Unpacking the Wooden Crate
Antenna Dimensions
Antenna Mounting Templates
Installing the system cables
Mounting the Radome
RF Cable Connections
Position the Radome
Mast design recommendation

v60G – Marine Satellite Communication System
14
System Package
The package of the Intellian v60G consists of antenna unit, ACU and installation kit
box.
Antenna unit
ACU
Installation kit box

15
INSTALLING THE ANTENNA
Antenna Unit
The antenna unit includes an antenna pedestal inside a radome assembly. The
pedestal consists of a satellite antenna main dish with RF components mounted on
a stabilized pedestal. The radome protects the antenna pedestal assembly from the
severe marine environment.
Antenna Unit

v60G – Marine Satellite Communication System
16
ACU (Antenna Control Unit)
ACU provides power to the antenna and Block Up Converter (BUC). The digital
Vacuum Fluorescent Display (VFD) allows for easy operation of the ACU, even in
the dark.
The functions of the ACU are as follows:
• System startup
• Setting the satellite
• Editing satellite information
• Setting the antenna parameter
• Setting the antenna manual search
• Setting the LNB local frequency
• Setting radiation hazard or blockage zone
• Setting modem connections
• Setting GPS and Gyrocompass
• Display power status
• Performing diagnostic tests
• Backup and restore the system settings
• Set up the interface with a PC
• Supports Wi-Fi ACU operation
• Recording antenna activities and rmware upgrade through USB
• Built-in web-based remote control management
• Front panel Management Ethernet port
Antenna Control Unit
Front panel
Rear panel

17
INSTALLING THE ANTENNA
Installation Kit
Contains the items required for securing the antenna unit and ACU to the vessel.
Other Components
ACU box
Description Q'ty Size Remarks
Antenna Control Unit (ACU) 1 43.1 x 38 x 4.4cm Antenna Control Unit
User Manual 1
RF Hazard Sticker 1 Radiation Safety Distance Label
Mounting Template 1
Wi-Fi Antenna 1 110mm
USB Flash Drive 1
Components box
Description Q'ty Size Remarks
ACU Bracket (Rack) 2 ACU-19inch Rack
ACU Bracket (Table) 2 ACU-Table
RG6 Cable 2 3m ACU to Modem
AC Power Cord (CEEE7/7) 1 1.5m ACU Power
AC Power Cord (USA) 1 1.5m ACU Power
PC Serial Cable 1 1.8m ACU to PC
USB Cable (A-A) 1 1.8m ACU to PC
Ethernet Cable (RJ45/LAN) 1 1.5m ACU to PC
iDirect Interface Cable 1 1.5m ACU to Modem
D-sub 9 pin Male Connector 2 - ACU
N to F Adaptor 2 N(Male) to F(Female) Adaptor
Hex. Bolt 5 M8 x 50L
Antenna mounting 4 Sets,
Spare 1 Set
Flat Washer 5 M8
Spring Washer 5 M8
Hex Head Wrench Bolt 5 M6 x 40L
Radome (Spare Bolts)
Spring Washer and Flat Washer 5 M6
Self-Tapping Screw 5 Ø4 x 16 Table Mount Bracket
Flat Head Screw 10 M4 x 12L Rack Mount Bracket ACU
Sems Bolt 5 M3 x 12L Table Mount Bracket ACU

v60G – Marine Satellite Communication System
18
Planning the Installation
Selection of Antenna Installation Site
Install the antenna in accordance with the following procedures to ensure maximum
performance of the antenna. The ideal antenna site has a clear view of the horizon
or satellite all around. Please be sure there are no obstacles within 15º above the
center of the antenna. Any obstacles can prevent the antenna from transmitting and
receiving the satellite signal.
Do not install the antenna near the radar especially on the same plane as the
microwave radar transmissions as these will overload the antenna front-end circuits.
It is recommended to position the antenna at least 4 feet (1.2 m) above or below the
level of the radar and minimum of 15 feet (4.6 m) away from any high power short
wave radars.
The mounting platform should be robust enough and not subject to vibration.
The movement of the antenna can be minimized by installing at the center of the
vessel. If these conditions can be only partially satised, nd the best compromised
installation site between the various considerations.
Elevation Limit
of Obstacles
15°
Antenna Unit Obstacle

19
INSTALLING THE ANTENNA
Congure Radiation Hazard/Blockage Zones
It is important to set up the radiation hazard or blockage zones for Intellian VSAT
communication systems. The ACU can be programmed with relative azimuth and
elevation sectors to create up to ve zones where transmit power could endanger
personnel who are frequently in that area or blockage exists. Several indications are
provided ewhen the antenna is within one of these zones.
1. “BLOCK” will be displayed on the ACU screen.
2. Tracking continues as long as the signal level is greater than the predened
threshold value. When the signal level drops below the threshold value the
antenna will wait “Search Wait Time” parameter amount of time and re-target the
satellite last targeted. The antenna will continue to re-target the satellite until the
satellite is re-acquired and tracking can be resumed.
3. A transmit inhibit output from the ACU will disable/mute the modem transmission.
RF Hazard Precautions
The antenna is designed to be used with radiation transmit equipment manufactured
by others. Exposure to RF radiation, including exposure associated with an improper
use of the transmit equipment, may be hazardous to persons close to the above
deck unit. Ensure safety of personnel who work on the system.
During transmission, ensure to keep the minimum safety distance. The recommended
minimum safety distance to the reector on the focal line is about 15m, based on a
radiation level of 5mW/ cm2 that applies under occupational/controlled environment.
No hazard exists >10° below the antenna’s mounting plane.
Safe access from radiation hazard

v60G – Marine Satellite Communication System
20
System Cables
Before installing the system cables, you need to take the following points into
consideration.
1. All cables need to be well clamped and protected from physical damage and
exposure to heat and humidity.
2. Cables with a tight bend radius should be avoided.
3. Where a cable passes through an exposed bulkhead or deck head, a watertight
gland or swan neck tube should be used.
Power Requirement
Intellian v60G has been designed to work on a vessel’s power supply rated at 100-240 V AC.
• Gyro Compass / GPS Interface Cable (Customer Supplied)
Type Multi-conductor, Shielded
Number of wires 2 conductors for NMEA 0183,
5 conductors for NMEA 2000
• RF Cable (Customer Supplied)
Due to the signal losses across the length of the RF coax on L-Band, Intellian
recommends the following 50ohm coax cable types for standard system
installations. For cables that run longer than 150 meters, please consult Intellian
Technologies.
Recommended
RF Cables Coaxial Cable
Type
Attenuation in
dB/100M
Attenuation in
dB/M
Recommended
Cable Length
LMR300 30.3 0.303 35M
LMR400 19.6 0.196 60M
LMR500 15.9 0.159 80M
LMR600 12.8 0.128 100M
LMR900 8.6 0.086 150M
LMR1200 6.5 0.065 200M