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iRest A380 User manual

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iRest
After-Sale Service Manual
A380 English Edition
Content
Section One: Diagram of internal structure
Section Two: Main electrical spare parts
Section Three: Troubleshooting/Circuit Analysis
Section Four: Common fault table
Section Five: Conclusion
Section One: Diagram of internal structure
Mechanical
hands
L shape
backrest frame
Calf rest actuator
Slide rail
Air pump
Frame components
Transformer
Backrest actuator
Driving box
Power box
Safety lock
CON47: Manual
controller
CON46:+5VA and start
signal
CON22:Upper
limited switch
CON42 :Lower limited
switch of mechanical hands
CON45:Power cord of
mechanical hands testing
CON3: Power cord of
backrest actuator testing
CON2:Power cord of
calf rest actuator testing
CON44:24VB/12V
Ribbon wire
CON39:Power of
backrest actuator
CON37:Power of
calf rest actuator
CON31 Green:
Foot rolling motor
CON48 Blue:
Kneading motor
CON25 Red:
Flapping motor
CON19 Black:
Walking motor
CON7:Air pump
CON5:AC22V to
backrest heating wire
CON6: AC22V plugged
into power board
CON10:Power box
protection switch
CON21:24VA/+5VB
CON33 :Armrest solenoid
valve
CON38:Calf rest solenoid
valve
CON34:USB program socket
Figure 1: Instruction and functions of adapters on the main board
CON26: 24VA/+5VB to the
main board
CON28: 12V/5V to armrest
LED light
CON30: AC22V to main
board
CON35: 24A/12V to main
board
CON32:2 sets of AC22V to
the transformer
CON23: AC19V to the
transformer
CON22:Switch power to the main
board’s +5VA and start signal
CON11:AC220V Input
CON16 :AC220V to the
transformer
Figure 2: Instruction of adapters on the power board
Section Two: Main electrical spare parts
Normal Resistance
Photo
Item/Standard
Rated Voltage
80~160Ω
Flapping Motor
54ZYT24-21G
DC24V
90~120Ω
Kneading Motor
54ZYT24-24G
DC24V
80~160Ω
Walking Motor
62ZYT24-33W
DC24V
110~120Ω
Air Pump
AC-9520B
AC24V
Normal Resistance
Photo
Item/Standard
Rated Voltage
Primary:
Black→Red 11~12Ω
Black→White 7~8Ω
Secondary:
Black→Black 0.4~0.5Ω
Transformer
A38-220V-24V/10A-19/4A
A38-110V-24V/10A-19/4A
AC220V
AC110V
40~50Ω
Solenoid Valve
Trigeminy
DC12V
100~150Ω
Calf rest Actuator
DDG24-242/78-H
DC24V
100~150Ω
Backrest Actuator
DDG24-428/235-H
DC24V
Remarks
AC→Alternating current DC→Direct current V→Voltage Ω→Ohm(It means coil resistance in the list)
Section Three: Troubleshooting/Circuit Analysis
Refer to figure 3, power supply board schematic diagram analysis, or just replace
the board
Wire of remote
controller failure,
change it——
OK
Main PCB
board failure,
buttons
damage or
other reason,
replace the
wrong parts
——OK
Figure 3,Check if there’s any
loosen on the power switch or
plug, make sure there’s
AC220V power input; then
check if the fuse was burned
or not, if yes, replace it
No burning
again after
replaceme
nt——OK
Continue burning after
replacement, then turn to figure 3
and 4, check if there’s something
failure on main PCB board,
transformer or other parts
①Transformer coil burning
→cause the fuse
burning
②Transformer coil open→
no normal output
voltage
Refer to Section two to
distinguish the parameters of
transformer or charged
voltage measurement
method, as shown in figure 1,
measuring the input & output
voltage of transformer after
remote controller working
4. Main board failure
1. Power supply or power drive failure
2.Remote controller failure
3 .Transformer A38-220V-24V failure
The massage chair doesn’t work
DC5V switch
power failure
Other faults/power
board light, lighting
or not
Refer to physical map 4, 100471K MOV was broken
Replace it
Refer to physical map 4, DCSV light doesn’t light
Refer to
physical
map 5,
schematic
diagram
analysis
Refer to physical map 4, commutation diode 4007, integrated TNY274,
optocoupler 817 or transformer JY1905 damage all would cause no DC5V
switch power supply
→remote controller and IC does not work( or no working voltage in relay
105LM coil, so the transformer A380-220V-24V without power supply)
→massage chair does not work
Replace the defective components or the whole drive board
Figure 1,Driving board failure
Change driving board
Figure 3, The schematic diagram of power supply part
on power supply board
This piezoresistor 10D471K
breakdown, will cause the input
power supply cutting-out, then cause
the fuse burning
Defective relay 105LM cause AC220V cannot
supply to transformer, then the massage chair
cannot start the massage functions
This audion S8050 on Q7 control the
relay coil flux or power cut
Figure 5: Schematic diagram of DC 5V switch power supply
DC5V output
Diode 4007 on rectifier
Transformer JY1905
Optocoupler 817
Pass transistorTL431
Figure 4, the physical map of drive power
supply and part of DC5V switch power
supply
The relationship of DC5V switch power supply and drive power supply:
AC220V input to CON11 on the driver board
→The driver board get DV5V switch power supply
→IC and remote controller have DC5V working voltage
→Remote controller can start to work
→Relay 105LM, control the power supply, its coil get the electricity
→CN016 get AC220V power supply
→Driver circuit get AC110V and AC24V power supply
→Massage chair work in regular
DC 5V switch power supply to the driver board and start signal
Relay 105LM
Audion S8050
CON2 external power
supply of AC220V
Piezoresistor 10D471K
DC 5V switch power supply lights
Power integrated
circuitsTNY274
Section Three: Troubleshooting/Circuit Analysis (Second)
Figure 6: Circuit diagram of flap, kneading function
Refer to figure 7, defective pin
connecting on plug outlet of back
function motor, or other open
circuit cause no electricity
Check or replace the cable
① Motor coil open
→judging it by resistance
method( refer to section 2)
② refer to figure 10, judging the
motor good or not by
replacement method
→As the driven voltage of kneading
and flapping motor is same, a
replacement test can distinguish
which one is broken
③ Voltage judgment
→if the motor does not work with
DC24V, then it is broken
Replace the motor
Refer to figure 8, when kneading function
works, there’s no DC0.6~1.1V input signal
between ②③ pin of driver PMD2001D
Refer to figure 6, defective circuit of signal control
Refer to figure 9, defective audion
S8050 or IC, replace it
Refer to figure 9, MOSFET IRF3607SF56 or
PMD2001D.S8050 failure
Replace the corresponding components
Refer to figure 6, drive circuit failure, that means there’s
DC8~3.5V drive signal on ④⑥ pin of driver, but there’s
no DC24V on output end supply to the motor
Refer to figure 8, broken driver itself, so ②③ has input but ④⑥ no output, change it
3. Defective drive board
1. Circuit does not connect well
2. Defective motor
Kneading/flapping function does not work
Control signal of IC SMT132F103
Audion S8050 on driver
DC12V on driver output end
MOSFET IRF3607
Drive power supply of DC24V motor
Driver PMD2001D