J D Williams 001 4506 Series User manual

Assembly Instructions - Please keep for future reference
Width - 101.5cm
3 Door 1 Drawer Robe
Important - Please read these instructions fully before starting assembly
If you need help or have damaged or missing parts, call the Customer Helpline: 01709 534123
Please turn to back page for important information when contacting Customer Helpline.
Dimensions
Depth - 50.0cm
Height - 179.9cm
Rev E - 15/11/2017
001 xx 4506
MADE IN
GREAT BRITAIN

Important - Please read these instructions fully before starting assembly
Safety and Care Advice
Check you have all the
components and tools listed on
pages 2 and 3.
Remove all fittings from the
plastic bags and seperate them
into their groups.
Keep children and animals
away from the work area, small
parts could choke if swallowed.
Make sure you have enough
space to layout the parts before
starting.
Do not stand or put weight on
the product, this could cause
damage.
Assemble the item as close
to its final position (in the same
room) as possible.
Assemble on a soft level
surface to avoid damaging the
unit or your floor.
Parts of the assembly will be
easier with 2 people.
We do not
recommend the
use of power
drill/drivers for
inserting screws,
as this could damage the unit.
Only use hand screwdrivers.
Care and maintenance
Always lift furniture when
moving it (do not drag)
otherwise the joints may be
damaged.
From time to time check that
there are no loose screws on
this unit.
This product should not be
discarded with household
waste. Take to your local
authority waste disposal centre.
1
Dust surfaces with a soft, dry,
lint free cloth.
More stubborn marks can be
removed using a damp
(not wet) cloth. Wipe the
surface dry immediately
using a soft lint free cloth.
Do not use detergents, abrasive
cleaning products or cleaning
products that contain ammonia,
solvents or silicone as these
may damage the surface finish.
To protect the furniture,
position the furniture out of
direct sunlight and away from
direct heat sources such as
radiators and fires.
Do not place the furniture in
excessively dry and humid
conditions.
Do not place hot or cold
objects on the surface, always
use protective mats to avoid
marking the furniture.
Clean spills up immediately
Dispose of all packaging
carefully and responsibly
when assembly complete.
Do Not dispose of packaging
until assembly complete.

Please check you have all the panels listed below
Components -Panels
Important - Thick lines indicate finished edges
Top (101.5x50.0cm)
9482
Divider
(169.1x46.7cm)
9486
Large Door
(170.0x31.3cm)
9138
Drawer Bottom
(61.2x41.8cm)
9475
Bottom (95.0x46.7cm)9483
Plinth (95.0x7.6cm)9148
Large Back Rail
(63.4x12.4cm)
4899
Small Back Rail
(30.0x12.4cm)
9489
9147 Back Panel (Folded)
(170.8x96.0cm)
Shelf (63.4x46.7cm)9481
Top Rail (62.4x6.0cm)
7194
Left End Panel
(178.4x49.6cm)
9484
Right End Panel
(178.4x49.6cm)
9485
9487 Door (Mirrored) (154.0x31.3cm)
9479 Door (154.0x31.3cm)
2
Top Rail (29.0x6.0cm)
9488
Drawer Front
(63.0x15.7cm)
8552
Left drawer side
(42.0x10.0cm)
Drawer back (60.1x10cm)
Right drawer side
(42.0x10.0cm)
622xx4504
624xx7010
623xx4504
Hanging rail
(62.8cm Long)
740006000
Hanging rail
(29.5cm Long)
740009516
Trim x 2 (178.4cm long)684xx6528
(7010 if white)
(7010 if white)
(8027 if white)

3
70 80 90 100 110 120
010 20 30 40 50 60
mm
130 140 150 160 170
Ruler - Use this ruler to help correctly identify the screws
Please check you have all the fittings listed below
Components - Fittings
Note: The quantities below are the correct amount to complete the assembly, In some case more
fittings may be supplied than are required.
Tools required
If you have damaged or missing components, call the
Customer Helpline: 01709 534123 Please turn to back page
for important information when contacting Customer Helpline.
Large cam x 26
Code 760001103
Metal dowel x 28
Code 760003004
ABC
E
DF
H
GI
J
P Q
Panel pin x 12
Code 760001012
Panel pin guide x 1
Code 684004501
Hanging supports x 4
Code 680006003
Hingeplate x 9
Code 653006000
12mm screw x 2
Code 690001099
12mm screw x 26
Code 690001008
Support bracket x 1
Code 760001901
MN
Panel Holder x 3
Code 680003505
Fully cranked 26mm
hinge x 9
Code 652001120
Small cam x 2
Code 760003005
Runner x 2
Code 760001040
R
8mm screw x 4
Code 700003510
ST
18mm bolt x 8
Code 700002021
U
9mm bolt x 2
Code 690001078
V
Assembly Screw x 2
Code 690001075
X
Wooden dowel x 2
Code 770001006
25mm Screw x 4
Code 690001021
Cross headed screwdriver
(Small, medium & large )
Small Hammer
Tape Measure
Eye protection
(when using a
hammer)
Drill
Bradawl
Handle x 4
Code 644xx3511

Exploded View
4
9483
9481
9148
4899
9485
9486
9138
9479
9487
9484
7194
9488
9489
684xx6528
684xx6528
9482
9147
622xx4504
624xx7010
623xx4504
9475
8552
(7010 if white)
(7010 if white)
(8027 if white)

Step 1
Assembly Instructions
5
B
x6
B
Fitting dowels to top
panel.
B
Step 2
Insert 6 metal dowels
into the top panel 9482
Note: Tighten metal
dowels up fully against
the panel.
Do not over-tighten.
Step 3
Step 4
B
B
B
B
B
B
9482
9482
A
AA
x4
A
Fitting cams into the
plinths.
Insert 4 metal cams
into plinth panel .
9148
A
9148
AA
A
A
A
A
Fitting cams into the
bottom panel.
Insert 4 metal cams
into bottom panel .
9483
A
x4
A
9483
7194
9488
Q
QQ
Q
Q
Q
x4
Connect the top rail
to the top panel.
Using 4 screws secure
the top rail and
to the top panel
.
9482
7194
9488

Assembly Instructions
6
Step 5
H
x3
F
x2
N
x1
Insert 3 hinge plates
into the left end panel
.
Insert 2 screws through
the holes in the hanging
rail support .
Note: A bradawl may be
required when attaching
the hanging rail support
to create the lower hole.
H
F
N
9484
H
H
H
F
N
9484
9484
Fitting hanging rail
support & hingeplates
to left end.
Step 6
Fitting cams & dowels
to the left end panel.
B
x8
A
x2
Insert 8 metal dowels
and 2 cams into
left end panel
BA
9484
B
BB
BB
A
A
B
B
B

Fitting hanging rail
support & hingeplates
to right end.
Insert 3 hinge plates
into the right end panel
.
Insert 2 screws through
the holes in the hanging
rail support .
Note: A bradawl may be
required when attaching
the hanging rail support
to create the lower hole.
H
F
N
N
N
9485
Step 8
H
H
H
H
x3
F
x2 x1
F
9485
Assembly Instructions
7
Step 7
Attaching runners to
the end panels.
Position the runner so
that the second hole
from the front of the
runner lines up with the
pre-drilled hole nearest
to the edge of the panel.
Use screws to secure
the runner.
Slide the runner forward
revealing the back of the
runner. The second hole
to the back of the runner
will now line up with
the second pre-drilled
hole.
Front of runner
R
P
x1
R
x2
P
R
R
9484
Front of Runner Back of Runner
PP
R
R

Assembly Instructions
8
Step 11
9485
9486
A
x4
Step 10
Fitting cams to the
shelf.
Insert 4 cams into the
shelf panel .
A
9481
A
A
A
A
9481
B
x6
A
x2
Step 9
B
B
BB
Fitting cams & dowels
to the right end panel.
Insert 6 metal dowels
and 2 cams into
right end panel
BA
9485
A
A
BB
BB
N
F
x2 x1
F
N
Fitting hanging rail
support and dowels to
divider panel.
Insert 2 screws through
the holes in the hanging
rail support into the
divider panel .
Insert 2 metal dowels .
Note: A bradawl may be
required when attaching
the hanging rail support
to create the lower hole.
F
N
9486
B
B
x2

Fitting hanging rail
support & hingeplates
to right end.
TURN PANEL OVER.
Insert 3 hinge plates
and 4 metal dowels
into the divider panel
.
Insert 2 screws through
the holes in the hanging
rail support .
H
F
N
9486
Assembly Instructions
9
B
B
x4
B
B
BB
X
X
N
Step 12
F
x2 x1
9486
9486
4899 9489
Step 13
Attaching runners to
the divider panel.
Using 2 screws attach
the runner as
described previously.
The runner should sit flush
to the edge of the panel.
Insert 2 wooden dowels
into the inner holes
of the divider panel
. Next, insert 2
cams .
R
P
P
x1
R
x2
N
H
H
H
F
P
R
R
A
9486
A
A
H
x3
X
X
x2
Fitting cams into the
back rails.
Insert 4 metal cams
into the large rail 4899
A
Insert 4 metal cams
into the small rail 9489
A
Step 14
A
x2
A
x8
AA
AA
AA
AA
Take care and ensure
that the fittings in the
reverse face do not
damage the floor.

Assembly Instructions
10
Step 15
Attach hinges to the
doors
A: Insert hinges
into holes, ensure
the hinge is straight
(90 degree angle).
B: Before securing the
hinges , we recommend
you pre - mark the doors
using a bradawl.
I
I
Bradawl
C: Secure hinges to
doors using screws .
I
F
I
x9
F
x18
9138
9138
9138
9138
F
F
F
F
F
F
A
B
C
D
90
Correct
I
I
I
D:
Fit 2 bolts through
the pre-drilled holes in
the door and
connect to the handle .
Repeat on all doors.
T
T
T
9138
T
x6
S
S
S
x3

Assembly Instructions
11
x2
A: Insert small cams
into left
and right
drawer sides.
Note: Ensure cam arrow
points towards the edge
with hole.
Left hand side
Right hand side
622xx4504
623xx4504
622xx4504
623xx4504 A
C
C
C
Step 16
B: Insert wooden dowels
in drawer back
into holes in
left
right hand
drawer sides.
623xx4504
624xx7010
622xx4504
B
x2
B
Left hand side
622xx4504
Drawer Back
624xx7010
Right hand side
623xx4504
C
C: Insert 2 metal dowels
into the the drawer
fronts .
8552
B
B
B
8552
(7010 if white)
(7010 if white)
(7010 if white)
(7010 if white)

Assembly Instructions
12
Fitting the handles
to drawer fronts.
Secure the handle with
2 bolts .
D: Slide drawer bottom
into grooves in the left
and right drawer sides
and the drawer back.
E:Locate the metal
dowels (already inserted)
in the drawer front into the
small cams in the left and
right hand drawer sides.
Turn cams 180 degrees to
lock.
D
E
Step 17
x2
T
x1
S
S
S
SLIDE!
9475
Foil surface facing upwards.
Plain chipboard surface
to underside.
622xx4504
9475
622xx4504
623xx4504
623xx4504
624xx7010
624xx7010
8552
8552
T
T
T
(7010 if white)
(7010 if white)
(8027 if white)
(8027 if white)
(7010 if white)
(7010 if white)

Assembly Instructions
13
(x2)
V
Step 18
Connect the right end
panel to the bottom,
and small back rail.
Connect the dowels in
the right end panel
to the cams in the bottom
and small back
rail .
Turn cams 180 degrees
clockwise to lock.
Ensure that the finished
edges are facing the floor.
9485
9483
9489
Step 19
Step 20
Connect the divider
panel to the small back
rail and the bottom.
Connect the wooden
dowels in the bottom of
the divider panel
to the central holes in the
bottom panel .
Connect the metal dowels
in the divider panel
to the cams in the small
back rail .
9486
9486
9483
Secure the bottom
panel to the divider
panels.
Secure the bottom panel
in place with 2
screws in the outer
holes.
9483
9486
9486
9483
9483
9485
9489
V
V
V
9489
9489
9483

Assembly Instructions
14
Step 21
Connect the right end
panel to the plinth.
Connectthe large shelf
and large back rail to
the divider panel
Connect the dowels in
the divider panel
to the cams in the shelf
and the large back
rail .
Connect the dowels in
the right end panel
the plinth panel .
We recommend that an
additional person is used
to support the plinth
panels during this stage
and the next stage.
9486
9481
4899
9485
9148
Step 22
Connect the left end
panel to the bottom,
large shelf, rail and
plinth panel.
Connect the dowels in
the left end panel
to the cams in the bottom
, the shelf panel
the back rail
and the plinth panel
.
9484
9483
9481 4899
9148
9148
9486
9481
9481
9485
4899
4899
9148
9484
9483

9482
Assembly Instructions
15
Step 23
Connect the dowels in the
top panel to the
cams in the left end
, divider and
the right end panel .
Connect the top panel
to the divider and the
end panels.
9482
9486
9484
9485
Step 24
Slide the back panel into
the grooves in the left and
right hand end panels.
Push the back panel into
the groove in the top
panel.
2 people will be required
for this step.
Slide back panel into
the grooves.
9147
9485
9484
9486

Assembly Instructions
16
Fixing back panel in
place.
Use the panel pin guide
when locating the panel
pins . This will hold the
panel pins vertical and
ensure the correct
distance from the edge.
8588
8589
9143
Step 26
9147
E
E
E
x12
G
G
x1
Step 25
DIAG 1 DIAG 2 DIAG 3
XX
XX
XX
YY
YY
YY
YY
XX
XX
YY
YY
XX
XX
YY
YY
Measure to
external corners
Squaring up the unit.
IMPORTANT!
Before securing the back
it is necessary to square
up the unit. Make sure
that the back panel is
still sat in the grooves.
You can do this by
measuring between
XX - XX and YY - YY
ensuring these are the
same (DIAG 1).
If they are not (DIAG 2)
Apply slight pressure as
indicated (DIAG 3) until
they are the same.
Ensure a tape
measure is used
to square unit up.
8588
8589
9143
XX

Assembly Instructions
17
8588
8589
9143
9147
x3
Step 27
Add stability blocks.
Slide the thin point of the
stability blocks
between the back panel
and the grooves.
Once inserted fully,
tighten the screws in the
stability blocks.
Stand the unit up after the
stability blocks have been
added - 2 people will be
required for this step.
M
M
M
M
M
M
9147

9479
9138
Assembly Instructions
18
Step 28
a: With help, slot door
hinges onto hinge plates.
Ensure screw on hinge
slides into the slot on
hingeplate.
See Diagrams 1, 2 and 3.
Hanging doors
b: Tighten screw shown
to lock hinges in
position.
See ‘Hinge adjustment’
page if the doors
Repeat the process on
the remaining doors.
B
B
B
Underside view
Ensure the underside of screw
B slides into slot on hingeplate.
Hinge correctly attached to
hingeplate.
Hinge incorrectly attached to
hingeplate.
Diagram 1
Diagram 2
Diagram 3
A
B

Assembly Instructions
19
Step 29
a: To move doors up
or down: loosen screws
shown and move doors
to suit.
Re-tighten screws.
Hinge adjustment
b: To move doors in or
out: loosen screw
shown and move doors
to suit.
Re-tighten screws.
c: To move doors left
or right: loosen or
tighten screw as shown.
Be careful not to fully
unscrew.
A
B
C