jbc HDU User manual

HDU
Heavy Duty Control Unit
INSTRUCTION MANUAL

2
Manual ............................ 1 unit
Ref. 0028871
HDU Heavy Duty
Control Unit ................... 1 unit
Features
USB-A
connector
2,8” Color TFT
screen
Tilt the display
for easier
reading
Power Cord .................... 1 unit
Ref. 0024077 (100V)
0023717 (120V)
0024080 (230V)
Packing List
The following items are included:
This manual corresponds to the following references:
HDE-9UD (100V)
HDE-1UD (120V)
HDE-2UD (230V)
Main
Switch
RJ12 connector
for Robot or Smart
Fume Extractors
Equipotential
connection
To Peripherals
To Stand
USB-B
connector
Power
Socket
HDU ensures high efficiency and increased performance on soldering applications that require large
heat amount.

3
HDS
Stand for T470
Heavy Duty
Handles
HDU Control Unit
T470F
Thermal Insulator Grip
HD Handle
C470 Cartridges
Stand Cable
Ref. 0024227
Connection Example - Heavy Duty Handle
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

4
Connection Example - Nitrogen HD Handle
HDU Control Unit
MNE Nitrogen
Flow
Regulator
GN Nitrogen
Generator Module
Compressed
Air Inlet*
from N2 net
Module Cable
Ref. 0026830
N2 supply either from N2 net or
JBCs N2 generator.
N2supply pressure range:
3 to 6 bar (6 bar MAX)
T470N
Nitrogen
HD Handle
Handpiece
N2Tube
Stand Cable
Ref. 0024227
DNS
Stand for
Nitrogen Handles
Nitrogen Gas Circuit Electric Circuit
N2Outlet*
N2Inlet*
* Compatible with hose diameter 6 mm / 0.236 in
Compressed
Air Inlet*
from
JBCs N2
generator

5
Compatibility
Select the equipment that best suit your soldering or desoldering needs.
Control
Unit Tool Stand Cartridge Range MNE P-005
HDU
T470
HDS
C470
T470S
T470Z
T470F
HT470* HDTS
T470N DNS
* It works with two HDU Control Units
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

350ºC
Port
1
Power
45%
Temp levels
T245
250 350 380
19:29
Port
1
T245
19:29
Sleep
Tool in the stand
Actual Temp. 180º
Delay to hibernation: 29:30
Port
1
T245
19:29
Hibernation
Actual Temp. 25ºC
Peripherals
19:29
Pedal PD_a
Module MSE
Pedal
PD_a
PD_b
None
Peripherals
19:29
Pedal PD_a
Module MSE
Peripherals
19:29
Pedal PD_a
Function Extractor
Mode released
Minimum time 0 sec
Back
Peripherals Port 2-DR Port 2-PA
Port 2-PA
Port 2-PA
19:29
Pedal None
Module None
Module
MSE_a
None
Menu Options
Station
Information
Power
Indicator
Tool
in use
DDU Work Screen
Status Bar
DDU offers an intuitive user interface which provides quick access to station parameters.
Default PIN: 0105
Change
Port
Displayed if
Temperature
Levels are
Activated
Station Tools Counters
ResetLanguagePeripherals
Set the station
parameters
Set the tool
parameters
Display the hours
worked in each cycle
It is possible to
choose the language
from a list.
Station troubleshooting available on the product page at www.jbctools.com
Troubleshooting
Set the peripheral
links with the station
ports
Restore station
parameters to default
values
350ºC
Port
1
Power
45%
Temp levels
T470
250 350 400
19:29
Peripherals
19:29
Pedal PD_a
Module MNE
Pedal
PD_a
PD_b
None
Peripherals
19:29
Pedal PD_a
Module MNE
Peripherals
19:29
Pedal PD_a
Function Extractor
Mode released
Minimum time 0 sec
Back
Peripherals Port 1-T470 Port 1-T470
Port 1-T470
Port 1-T470
19:29
Pedal None
Module None
Module
MNE_a
None
Port
1
T470
19:29
Sleep
Tool in the stand
Actual Temp. 180º
Delay to hibernation: 29:30
Port
1
T470
19:29
Hibernation
Actual Temp. 25ºC
6
HDU Work Screen
HDU offers an intuitive user interface which provides quick access to station parameters.
Default PIN: 0105

Export graphics
Insert a USB flash drive into the
USB-A connector to save your
soldering process in csv format.
Profiles
Advanced Functionalities
It provides detailed graphics of tip temperature and power delivery in real time during
solder joint formation for analysis purposes. This helps you decide how to adjust your
process or which tip to use to obtain the best quality soldering.
Graphics
Get greater quality and control in your production.
Manage your whole soldering process remotely in real time.
For more information see www.jbctools.com/webmanager.html.
Designed to avoid thermal shock when soldering Ceramic Chip components like
MLCC, this new and unique feature allows controlling the heating ramp up rate of the
tool to gradually increase the temperature of the component through all the phases of
the soldering process. Up to 25 fully configurable soldering profiles can be stored.
System Notifications
The following icons will be displayed on the screen’s status bar.
Station update
Download the JBC Update File from
www.jbctools.com/software.html
Insert the USB flash drive with the
file downloaded to the station.
Files
Update
USB flash drive is connected.
Station is controlled by a PC.
Station is controlled by a robot. down-
loaded to the station.
Station software update. Press INFO to
start the process.
Warning. Press INFO for failure description.
Error. Press INFO for failure description,
the type of error and how to proceed.
JBC Net
350ºC
Port
1
Power
45%
Temp levels
T245
250 350 380
19:29
Port
1
T245
19:29
Sleep
Tool in the stand
Actual Temp. 180º
Delay to hibernation: 29:30
Port
1
T245
19:29
Hibernation
Actual Temp. 25ºC
Peripherals
19:29
Pedal PD_a
Module MSE
Pedal
PD_a
PD_b
None
Peripherals
19:29
Pedal PD_a
Module MSE
Peripherals
19:29
Pedal PD_a
Function Extractor
Mode released
Minimum time 0 sec
Back
Peripherals Port 2-DR Port 2-PA
Port 2-PA
Port 2-PA
19:29
Pedal None
Module None
Module
MSE_a
None
Menu Options
Station
Information
Power
Indicator
Tool
in use
DDU Work Screen
Status Bar
DDU offers an intuitive user interface which provides quick access to station parameters.
Default PIN: 0105
Change
Port
Displayed if
Temperature
Levels are
Activated
Station Tools Counters
ResetLanguagePeripherals
Set the station
parameters
Set the tool
parameters
Display the hours
worked in each cycle
It is possible to
choose the language
from a list.
Station troubleshooting available on the product page at www.jbctools.com
Troubleshooting
Set the peripheral
links with the station
ports
Restore station
parameters to default
values
7
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

350ºC
Port
1
Power
45%
Temp levels
T470
250 350 400
19:29
Peripherals
19:29
Pedal PD_a
Module MNE
Pedal
PD_a
PD_b
None
Peripherals
19:29
Pedal PD_a
Module MNE
Peripherals
19:29
Pedal PD_a
Function Extractor
Mode released
Minimum time 0 sec
Back
Peripherals Port 1-T470
Port 1-T470
Port 1-T470
Port 1-T470
19:29
Pedal None
Module None
Module
MNE_a
None
Port
1
T470
19:29
Sleep
Tool in the stand
Actual Temp. 180º
Delay to hibernation: 29:30
Port
1
T470
19:29
Hibernation
Actual Temp. 25ºC
350ºC
Port
1
Power
45%
Temp levels
T470
250 350 400
19:29
Peripherals
19:29
Pedal PD_a
Module MNE
Pedal
PD_a
PD_b
None
Peripherals
19:29
Pedal PD_a
Module MNE
Peripherals
19:29
Pedal PD_a
Function Extractor
Mode released
Minimum time 0 sec
Back
Peripherals Port 1-T470
Port 1-T470
Port 1-T470
Port 1-T470
19:29
Pedal None
Module None
Module
MNE_a
None
Port
1
T470
19:29
Sleep
Tool in the stand
Actual Temp. 180º
Delay to hibernation: 29:30
Port
1
T470
19:29
Hibernation
Actual Temp. 25ºC
350ºC
Port
1
Power
45%
Temp levels
T470
250 350 400
19:29
Peripherals
19:29
Pedal PD_a
Module MNE
Pedal
PD_a
PD_b
None
Peripherals
19:29
Pedal PD_a
Module MNE
Peripherals
19:29
Pedal PD_a
Function Extractor
Mode released
Minimum time 0 sec
Back
Peripherals Port 1-T470 Port 1-T470
Port 1-T470
Port 1-T470
19:29
Pedal None
Module None
Module
MNE_a
None
Port
1
T470
19:29
Sleep
Tool in the stand
Actual Temp. 180º
Delay to hibernation: 29:30
Port
1
T470
19:29
Hibernation
Actual Temp. 25ºC
350ºC
Port
1
Power
45%
Temp levels
T470
250 350 400
19:29
Peripherals
19:29
Pedal PD_a
Module MNE
Pedal
PD_a
PD_b
None
Peripherals
19:29
Pedal PD_a
Module MNE
Peripherals
19:29
Pedal PD_a
Function Extractor
Mode released
Minimum time 0 sec
Back
Peripherals Port 1-T470 Port 1-T470
Port 1-T470
Port 1-T470
19:29
Pedal None
Module None
Module
MNE_a
None
Port
1
T470
19:29
Sleep
Tool in the stand
Actual Temp. 180º
Delay to hibernation: 29:30
Port
1
T470
19:29
Hibernation
Actual Temp. 25ºC
Pedal Set Up
1. Enter the Peripherals Menu and select the
port which you want to join to the pedal.
2. Select the pedal from the list (Note that your
first connection is denoted as “a”, the second
being “b”, etc. (e.g. PD_a, PD_b,...).
3. Set the pedal function according to your work needs:
Select how the pedal
acts: as Sleep,
Extractor (hibernation)
or as a module switch.
Select the activating
mode of the pedal
(pressed/released)
Set the duration
of the activation
time when pressing
the pedal once*.
For continuous
functioning keep the
pedal pressed.
*NB: The same can be applied inversely when continually pressing the pedal and releasing to activate.
1. After connecting the module, enter the
Peripherals Menu and select the port which
you want to join with the module.
2. Select the module from the list of peripheral
connections. Remember your first connection
is denoted as “a”, the second being “b”, etc.
(e.g. MNE_a, MNE_b, ... ).
3. Press Menu or Back to save changes.
Peripheral Set Up
8

JBC
Manager
Software
9
any JBC
station
USB Hub
USB Connector
Download the latest software from our website to improve your soldering station at
www.jbctools.com/software.html.
JBC Web Manager Lite
www.jbctools.com/manager.html
Manage and monitor as many stations as your PC can handle by using JBCs Web Manager
Lite. Note: Data can be exported to another PC.
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

350ºC
Port
1
Power
45%
Temp levels
T245
250 350 380
19:29
Port
1
T245
19:29
Sleep
Tool in the stand
Actual Temp. 180º
Delay to hibernation: 29:30
Port
1
T245
19:29
Hibernation
Actual Temp. 25ºC
Peripherals
19:29
Pedal PD_a
Module MSE
Pedal
PD_a
PD_b
None
Peripherals
19:29
Pedal PD_a
Module MSE
Peripherals
19:29
Pedal PD_a
Function Extractor
Mode released
Minimum time 0 sec
Back
Peripherals Port 2-DR Port 2-PA
Port 2-PA
Port 2-PA
19:29
Pedal None
Module None
Module
MSE_a
None
350ºC
Port
1
Power
45%
Temp levels
T245
250 350 380
19:29
Port
1
T245
19:29
Sleep
Tool in the stand
Actual Temp. 180º
Delay to hibernation: 29:30
Port
1
T245
19:29
Hibernation
Actual Temp. 25ºC
Peripherals
19:29
Pedal PD_a
Module MSE
Pedal
PD_a
PD_b
None
Peripherals
19:29
Pedal PD_a
Module MSE
Peripherals
19:29
Pedal PD_a
Function Extractor
Mode released
Minimum time 0 sec
Back
Peripherals Port 2-DR Port 2-PA
Port 2-PA
Port 2-PA
19:29
Pedal None
Module None
Module
MSE_a
None
350ºC
Port
1
Power
45%
Temp levels
T245
250 350 380
19:29
Port
1
T245
19:29
Sleep
Tool in the stand
Actual Temp. 180º
Delay to hibernation: 29:30
Port
1
T245
19:29
Hibernation
Actual Temp. 25ºC
Peripherals
19:29
Pedal PD_a
Module MSE
Pedal
PD_a
PD_b
None
Peripherals
19:29
Pedal PD_a
Module MSE
Peripherals
19:29
Pedal PD_a
Function Extractor
Mode released
Minimum time 0 sec
Back
Peripherals Port 2-DR Port 2-PA
Port 2-PA
Port 2-PA
19:29
Pedal None
Module None
Module
MSE_a
None
OK
350 ºC
Port
1
Power
45%
Temp. Levels
T245
250 350 380
17:14
OK
350 ºC
Port
1
Power
45%
Temp. Levels
T245
250 350 380
17:14
OK
350 ºC
Port
1
Power
45%
Temp. Levels
T245
250 350 380
17:14
Operation
The JBC Most Efficient Soldering System
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user
can work at a lower temperature and improve the soldering quality. The tip temperature is further
reduced thanks to the Sleep and Hibernation modes which increase up to 5 times the life of the tip.
3. Hibernation1. Work 2. Sleep
When the tool is lifted from
the stand the tip will heat up
to the selected temperature.
When the tool is in the stand,
the temperature falls to the
preset Sleep temperature.
After longer periods of
inactivity, the power is cut off
and the tool cools down to
room temperature.
Long period
in the stand
Tools Menu:
· Adjust temperature limits and
cartridge.
· Set temperature levels.
Tools Menu:
· Set Sleep temperature.
· Set Sleep delay.
(from 0 to 9 min or no Sleep)
Tools Menu:
· Set Hibernation delay.
(from 0 to 60 min or no
hibernation)
350ºC
Port
1
Power
45%
Temp levels
T470
250 350 400
19:29
Peripherals
19:29
Pedal PD_a
Module MNE
Pedal
PD_a
PD_b
None
Peripherals
19:29
Pedal PD_a
Module MNE
Peripherals
19:29
Pedal PD_a
Function Extractor
Mode released
Minimum time 0 sec
Back
Peripherals Port 1-T470 Port 1-T470
Port 1-T470
Port 1-T470
19:29
Pedal None
Module None
Module
MNE_a
None
Port
1
T470
19:29
Sleep
Tool in the stand
Actual Temp. 180º
Delay to hibernation: 29:30
Port
1
T470
19:29
Hibernation
Actual Temp. 25ºC
350ºC
Port
1
Power
45%
Temp levels
T470
250 350 400
19:29
Peripherals
19:29
Pedal PD_a
Module MNE
Pedal
PD_a
PD_b
None
Peripherals
19:29
Pedal PD_a
Module MNE
Peripherals
19:29
Pedal PD_a
Function Extractor
Mode released
Minimum time 0 sec
Back
Peripherals Port 1-T470 Port 1-T470
Port 1-T470
Port 1-T470
19:29
Pedal None
Module None
Module
MNE_a
None
Port
1
T470
19:29
Sleep
Tool in the stand
Actual Temp. 180º
Delay to hibernation: 29:30
Port
1
T470
19:29
Hibernation
Actual Temp. 25ºC
350ºC
Port
1
Power
45%
Temp levels
T470
250 350 400
19:29
Peripherals
19:29
Pedal PD_a
Module MNE
Pedal
PD_a
PD_b
None
Peripherals
19:29
Pedal PD_a
Module MNE
Peripherals
19:29
Pedal PD_a
Function Extractor
Mode released
Minimum time 0 sec
Back
Peripherals Port 1-T470 Port 1-T470
Port 1-T470
Port 1-T470
19:29
Pedal None
Module None
Module
MNE_a
None
Port
1
T470
19:29
Sleep
Tool in the stand
Actual Temp. 180º
Delay to hibernation: 29:30
Port
1
T470
19:29
Hibernation
Actual Temp. 25ºC
10
Tools Menu:
· Set Sleep temperature
· Set Sleep delay
(from 0 to 9 min or no Sleep)
Tools Menu:
· Set Hibernation delay
(from 0 to 60 min or no
hibernation)
Tools Menu:
· Set temperature limits
· Select temperature levels

OK
350 ºC
Port
1
Power
45%
Temp. Levels
T245
250 350 380
17:14
OK
350 ºC
Port
1
Power
45%
Temp. Levels
T245
250 350 380
17:14
11
Maintenance
Before carrying out maintenance or storage, always allow the equipment to cool.
- Clean the station screen with a glass cleaner
or a damp cloth.
1. Pull off the fuse holder and remove the
fuse. If necessary use a tool to lever it off.
2. Press the new fuse into the fuse holder
and replace it in the station.
- Use a damp cloth to clean the casing and the
tool. Alcohol can only be used to clean the
metal parts.
- Periodically check that the metal parts of the
tool and stand are clean so that the station
can detect the tool status.
- Maintain tip surface clean and tinned prior to
storage in order to avoid tip oxidation. Rusty
and dirty surfaces reduce heat transfer to the
solder joint.
- Periodically check all cables and tubes.
- Replace a blown fuse as follows:
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
Fuse holder Fuse holder
Fuse
Clean
periodically
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

Safety
- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded before
use. When unplugging it, hold the plug, not the wire.
- Do not work on electrically live parts.
- The tool should be placed in the stand when not in use in order to activate the sleep mode. The
soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station
is turned off. Handle with care, including when adjusting the stand position.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- Avoid flux coming into contact with skin or eyes to prevent irritation.
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working
to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
- This appliance can be used by children over the age of eight and also persons with reduced physical,
sensory or mental capabilities or lack of experience provided that they have been given adequate
supervision or instruction concerning use of the appliance and understand the hazards involved.
Children must not play with the appliance.
- Maintenance must not be carried out by children unless supervised.
It is imperative to follow safety guidelines to prevent electric
shock, injury, fire or explosion.
12

Notes
13
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

Notes
14

Notes
15
Specifications
HDU
Heavy Duty Control Unit
Ref. HDE-9UD 100V 50/60Hz. Input fuse: 4A. Output: 42V.
Ref. HDE-1UD 120V 50/60Hz. Input fuse: 4A. Output: 42V.
Ref. HDE-2UD 230V 50/60Hz. Input fuse: 2A. Output: 42V.
- Output Peak Power: 250W
- Temperature Range: 90 - 500 °C / 190 - 932 °F
- Idle Temp. Stability (still air): ±1.5 ºC / ±3 ºF (Meets and exceed IPC J-STD-001F)
- Temp accuracy: ±3% (using reference cartridge)
- Temp adjustment: ±50ºC / ±90ºF Through station menu setting
- Tip to Ground Voltage/Resistance:Meets and exceed
ANSI/ESD S20.20-2014 IPC J-STD-001F
- Ambient Operating Temp.: 10 - 50 ºC / 50 - 122 ºF
- Connections: USB-A / USB-B / Peripherals connectors
RJ12 connector for Robot or for Fume Extractor
- Control Unit Dimensions: 232 x 148 x 120 mm / 9.13 x 5.83 x 4.72 in
- Total Net Weight: 2.63 kg / 5.79 lb
- Total Package Dimensions/Weight: 258 x 328 x 208 mm / 3.72 kg
(L x W x H) 10.16 x 12.91 x 8.19 in / 8.21 lb
Complies with CE standards.
ESD safe.
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must
be collected and returned to an authorized recycling facility.
Warranty
JBC’s 2 year warranty covers this equipment against
all manufacturing defects, including the replacement
of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must
be returned, postage paid, to the dealer where it was
purchased.
Get 1 extra year JBC warranty by registering here:
https://www.jbctools.com/productregistration/
within 30 days of purchase.
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm
0028871-0522