JCM Taiko Series User manual

© 2016, JAPAN CASH MACHINE CO., LTD.
Website: http://www.jcmglobal.com
Taiko™ Series
Banknote Acceptor
(PUB-7/11)
Operation and Maintenance
Manual
(Revision 6)
P/N 960-100175R_Rev. 6 {EDP #200824}
Issue #4045-SME-01-06

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the JAPAN
CASH MACHINE CO., LTD. (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual
contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited
and illegal to duplicate, replicate, or copy in whole, or in part, without the express authorization by JCM with the following
exceptions:
1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service
maintenance of the product, or technical service personnel education as required; and
2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general.
JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items
thereto without notice regarding the product or its related products.
JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD. All other product names mentioned herein may be
registered trademarks or trademarks of their respective companies. Furthermore, ™, ®and © are not always mentioned
in each case throughout this publication.
Copyright © 2016 By JAPAN CASH MACHINE CO., LTD.
Taiko™ Series Banknote Acceptor
International Compliance
• RoHS Directives
• UL & c-UL Marks
• CE Mark
Electrical Current Symbol
Direct Current: indicates Direct Current values on product labels.
REVISION HISTORY
Rev №.Date Reason for Update Comment
A 7/12/10 Initial Version
12/14/11
Barcode Coupon Specification Added
28/17/11
Important corrections made to Tables in Section 2.
3 4/09/12 Added Waffletechnology Cleaning Card availability & Usage
information in Section 2, corrected Part Number Information in
Section 7 and added 2 Tables to Appendix A.
4 3/25/13 Added EBA Type Bezel in Section 7.
5 6/20/14 Updated Section 6 information and Part Number in Section 7.
6 5/1/16 Updated Part Number in Section 7 and Appendix A.
or or or or
E142330, Subscriber 857947001, Vol. 2
Issue #4045-SME-01-06

P/N 960-100175R_Rev. 6 {EDP #200824} © 2016, JAPAN CASH MACHINE CO., LTD.
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Taiko™ Series
Banknote Acceptor
Table of Contents
Page
1 GENERAL INFORMATION ................................................................................. 1-1
Description .................................................................................................................. 1-1
Taiko PUB-7/11 Unit .................................................................................................... 1-1
Model Descriptions .................................................................................................... 1-2
Precautions ................................................................................................................. 1-2
User Cautions ...........................................................................................................................1-2
Installation Cautions ..............................................................................................................1-2
Mounting, Dismounting & Transportation ...............................................................................1-2
Preventive Maintenance ........................................................................................................1-2
Banknote Fitness Requirements ............................................................................................1-3
Primary Features ........................................................................................................ 1-3
Product Label .............................................................................................................. 1-4
Component Names ..................................................................................................... 1-5
Specifications ............................................................................................................. 1-6
Technical Specifications ...........................................................................................................1-6
Environmental Specifications ...................................................................................................1-6
Electrical Specifications ............................................................................................................1-7
Structural Specifications ...........................................................................................................1-7
System Configuration ................................................................................................ 1-7
Unit Dimensions ......................................................................................................... 1-8
Taiko PUB-7 Standard Bezel Unit Outside Dimensions ............................................................1-8
Taiko PUB-7/11 Unit Clearance Dimensions ..........................................................................1-8
Taiko PUB-11 Standard US Bezel Unit Outside Dimensions ....................................................1-9
Technical Contact Information ................................................................................ 1-10
Americas ................................................................................................................................1-10
JCM American .....................................................................................................................1-10
Europe, Middle East, Africa & Russia ....................................................................................1-10
JCM Europe GmbH .............................................................................................................1-10
UK & Ireland ...........................................................................................................................1-10
JCM Europe (UK Office) ......................................................................................................1-10
Asia and Oceania ...................................................................................................................1-10
JCM Gold (HK) Ltd. .............................................................................................................1-10
Japan Cash Machine Co., LTD. (HQ) ..................................................................................1-10
2 INSTALLATION .................................................................................................. 2-1
Installation and Removal ........................................................................................... 2-1
Installing the PUB-7/11 Taiko Bezel ..........................................................................................2-1
Power Harness Wiring Procedure ............................................................................. 2-2
Clearing a Banknote Jam ........................................................................................... 2-2
Clearing an Upper Area Banknote Jam ....................................................................................2-2
Clearing a Lower Area Banknote Jam ......................................................................................2-3
DIP Switch Configurations ........................................................................................ 2-3
Denomination Setting Mode .....................................................................................................2-4
Accept Setting Mode ..............................................................................................................2-4
Inhibit Setting Mode ...............................................................................................................2-4
LED Pattern Setting Mode ........................................................................................................2-4

Table of Contents
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Page
Taiko™ Series Banknote Acceptor
Defining Pattern 1 ................................................................................................................. 2-4
Defining Pattern 2 ................................................................................................................. 2-5
Encryption Code Initialization Setting Mode ............................................................................ 2-5
Error Codes & Conditions ......................................................................................... 2-5
Interface Connector Pin Assignments ..................................................................... 2-5
Cleaning Procedures ................................................................................................. 2-6
Sensor and Roller Cleaning Procedure ................................................................................... 2-6
Available Cleaning Card ............................................................................................ 2-6
Card Features .......................................................................................................................... 2-7
Directions For Use ................................................................................................................... 2-7
Operational Check ...................................................................................................... 2-7
Taiko Sensor and Roller Locations ........................................................................... 2-8
Standard Interface Circuit Schematics ..................................................................... 2-9
Standard Interface Circuit Schematics (Continued 1) ............................................................ 2-10
Standard Interface Circuit Schematics (Continued 2) .............................................................2-11
Standard Interface Circuit Schematics (Continued 3) ............................................................ 2-12
Standard Interface Circuit Schematics (Continued 4) ............................................................ 2-13
Operational Flowcharts ............................................................................................ 2-15
Operational Flowcharts (Continued) ...................................................................................... 2-16
3 COMMUNICATIONS ........................................................................................... 3-1
Americas .................................................................................................................................. 3-1
JCM American ....................................................................................................................... 3-1
Europe, Middle East, Africa & Russia ...................................................................................... 3-1
JCM Europe GmbH ............................................................................................................... 3-1
UK & Ireland ............................................................................................................................ 3-1
JCM Europe (UK Office) ........................................................................................................ 3-1
Asia and Oceania .................................................................................................................... 3-1
JCM Gold (HK) Ltd. ............................................................................................................... 3-1
Japan Cash Machine Co., LTD. (HQ) .................................................................................... 3-1
4 DISASSEMBLY/REASSEMBLY ......................................................................... 4-1
Tool Requirements ..................................................................................................... 4-1
Bezel Guide Removal ................................................................................................. 4-1
CPU Circuit Board Removal ...................................................................................... 4-1
MAG Circuit Board Removal (PUB-11 Only) ............................................................ 4-2
Transport Drum Removal .......................................................................................... 4-2
Sensor Circuit Board Removal ................................................................................. 4-3
Encoder Board and Drive Motor Removal ............................................................... 4-4
Entrance and Exit Solenoid Removal ....................................................................... 4-4
5 WIRING DIAGRAMS ........................................................................................... 5-1
PUB-7 System Wiring Diagrams ............................................................................... 5-1
PUB-7 System Wiring Diagrams (Continued) .......................................................................... 5-2
PUB-11 System Wiring Diagrams .............................................................................. 5-3
PUB-11 System Wiring Diagrams (Continued) ........................................................................ 5-4
6 CALIBRATION AND TESTING ........................................................................... 6-1
Workbench Tool Requirements ................................................................................. 6-1
Software Download Preparation .............................................................................................. 6-1
Software Downloading Procedure ............................................................................ 6-1

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Taiko™ Series Banknote Acceptor
Table of Contents
PC Program Installation ...........................................................................................................6-1
Writing a New Serial Number .................................................................................... 6-2
Upgrading/Replacing Software .................................................................................................6-2
Programming Requirements ..................................................................................................6-2
Re-Programming Connection Procedure .................................................................................6-3
Serial Number Writer Application Use ......................................................................................6-3
Cloning Units .............................................................................................................. 6-3
Required Items .........................................................................................................................6-3
Cloning Procedures ...............................................................................................................6-4
Calibration Procedure ................................................................................................ 6-5
Calibration Description .............................................................................................................6-5
Calibration Tool Requirements .................................................................................................6-5
When to Calibrate .....................................................................................................................6-5
Initial Settings ...........................................................................................................................6-5
Performance Test Diagnostics .................................................................................. 6-6
DIP Switch Tests ....................................................................................................................6-6
7 EXPLODED VIEWS AND PARTS LISTS ........................................................... 7-1
Entire Taiko Unit Exploded View ............................................................................... 7-1
Primary Taiko PUB-7/11 Unit Parts List ....................................................................................7-2
PUB-7/11 Center Guide Unit Exploded View ............................................................................7-3
PUB-7/11 Center Guide Units Parts List ...................................................................................7-4
PUB-7/11 Upper Unit Exploded View .......................................................................................7-5
PUB-7/11 Upper Units Parts List ..............................................................................................7-6
PUB-7/11 Transport Unit Exploded View ..................................................................................7-8
PUB-7/11 Transport Units Parts List .........................................................................................7-9
PUB-7/11 Lower Unit Exploded View ..................................................................................... 7-11
PUB-7/11 Lower Units Parts List ............................................................................................7-12
PUB-7/11 Bottom Unit Exploded View ....................................................................................7-13
PUB-7/11 Bottom Units Parts List ...........................................................................................7-14
Taiko PUB-7/11 Bezel Unit Exploded View ............................................................. 7-15
Taiko PUB-7/11 Bezel Units Parts List ....................................................................................7-16
Taiko EBA Type Bezel Unit Exploded View ............................................................ 7-17
Taiko EBA Type Bezel Units Parts List ...................................................................................7-18
8 INDEX .................................................................................................................. 8-1
A TROUBLESHOOTING ........................................................................................A-1
Introduction .................................................................................................................A-1
Troubleshooting Overview ........................................................................................A-1
Fault Table Listings ....................................................................................................A-1
Error Codes and Conditions ......................................................................................A-4
Maintenance Equipment ............................................................................................A-5
Taiko Maintenance Equipment ................................................................................................ A-5
B GLOSSARY .........................................................................................................B-1

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Taiko™ Series
Banknote Acceptor
List of Figures
Page
Figure 1-1 Taiko PUB-7/11 Unit ............................................................................. 1-1
Figure 1-2 Precautionary Symbols ......................................................................... 1-2
Figure 1-3 Unacceptable Banknotes ...................................................................... 1-3
Figure 1-4 Installation Simplicity ............................................................................ 1-3
Figure 1-5 Scan Frequency Capability ................................................................... 1-3
Figure 1-6 Taiko Anti-Pullback Feature .................................................................. 1-4
Figure 1-7 LED Pattern Selectable ........................................................................ 1-4
Figure 1-8 PUB-11 Top Panel Instruction Label .................................................... 1-4
Figure 1-9 PUB-7 Top Panel Instruction Label ...................................................... 1-4
Figure 1-10 Taiko PUB-7/11 Component Names .................................................... 1-5
Figure 1-11 Taiko PUB-7/11 System Configuration ................................................. 1-7
Figure 1-12 Taiko PUB-7 Complete Unit Outside Dimensions ................................ 1-8
Figure 1-13 Taiko PUB-7/11 Banknote Acceptor’s Clearance Dimensions ............. 1-8
Figure 1-14 Taiko PUB-11 (US Dollar) Complete Unit Outside Dimensions ............ 1-9
Figure 2-1 Taiko Bezel Cut-Out Dimensions .......................................................... 2-1
Figure 2-2 Opening Taiko’s Upper Guide .............................................................. 2-1
Figure 2-3 Removing the Taiko Bezel .................................................................... 2-1
Figure 2-4 Installing the Taiko Bezel ...................................................................... 2-1
Figure 2-5 Mounting the Taiko Bezel ..................................................................... 2-2
Figure 2-6 Installing the Taiko Bezel ...................................................................... 2-2
Figure 2-7 Closing the Taiko Upper Guide ............................................................. 2-2
Figure 2-8 Attaching a Taiko Power Connector ..................................................... 2-2
Figure 2-9 Upper Area Banknote Jam Removal .................................................... 2-3
Figure 2-10 Lower Area Banknote Jam Removal .................................................... 2-3
Figure 2-11 Left Side DIP Switch Block Location ..................................................... 2-3
Figure 2-12 “Accept” Mode DIP Switch Settings ...................................................... 2-4
Figure 2-13 “Inhibit” Mode DIP Switch Settings ....................................................... 2-4
Figure 2-14 Define Pattern 1 DIP Switch Settings ................................................... 2-4
Figure 2-15 Define Pattern 2 DIP Switch Settings ................................................... 2-5
Figure 2-16 Encryption Mode DIP Switch Settings .................................................. 2-5
Figure 2-17 ID-003/MDB/ccTalk/Pulse Interface Connector .................................... 2-5
Figure 2-18 ID-001 Interface Connector .................................................................. 2-6
Figure 2-19 Sensor Cleaning ................................................................................... 2-6
Figure 2-20 JCM Waffletechnology Cleaning Card .................................................. 2-6
Figure 2-21 Taiko Sensor Cleaning Locations ......................................................... 2-8
Figure 2-22 Serial ID-003/MDB Communications Interface Schematic Diagram ..... 2-9
Figure 2-23 ccTalk Communications Interface Schematic Diagram ...................... 2-10
Figure 2-24 Pulse Communications Interface Schematic Diagram ........................ 2-11
Figure 2-25 Parallel ID-001 Communications Interface Schematic Diagram ......... 2-12
Figure 2-26 Parallel ID-062 Communications Interface Schematic Diagram ......... 2-13
Figure 2-27 Taiko Operational Flowchart (Part 1) .................................................. 2-15

List of Figures
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Page
Taiko™ Series Banknote Acceptor
Figure 2-28 Taiko Operational Flowchart (Part 2) .................................................. 2-16
Figure 2-29 Taiko Operational Flowchart (Part 3) .................................................. 2-16
Figure 4-1 Taiko Bezel Guide Removal .................................................................. 4-1
Figure 4-2 Taiko CPU Board Cover Removal ........................................................ 4-1
Figure 4-3 Taiko CPU Circuit Board Removal ........................................................ 4-1
Figure 4-4 Taiko MAG Circuit Board Removal ....................................................... 4-2
Figure 4-5 Taiko Side Mounting Screw Removal ................................................... 4-2
Figure 4-6 Upper Guide and Side Covers Removal ............................................... 4-2
Figure 4-7 Taiko Transport Drum Removal ............................................................ 4-2
Figure 4-8 Transport Drum End Cover Removal .................................................... 4-3
Figure 4-9 Dual Feed Roller Assembly Removal ................................................... 4-3
Figure 4-10 Transport Drum Separation ................................................................... 4-3
Figure 4-11 Upper Center Guide Prism Removal ..................................................... 4-3
Figure 4-12 Upper Guide Sensor Board Removal .................................................... 4-3
Figure 4-13 Motor Drive Assembly Removal ............................................................ 4-4
Figure 4-14 Encoder Circuit Board Removal ............................................................ 4-4
Figure 4-15 Lower Guide Assembly Removal .......................................................... 4-4
Figure 4-16 Lower Guide Assembly Removal .......................................................... 4-4
Figure 4-17 Lower Guide Lever Removals ............................................................... 4-5
Figure 4-18 Entrance & Exit Solenoid Removal ....................................................... 4-5
Figure 5-1 PUB-7 12 Volt DC System Wiring Diagram .......................................... 5-1
Figure 5-2 PUB-7 24 Volt DC System Wiring Diagram .......................................... 5-2
Figure 5-3 PUB-11 12 Volt DC System Wiring Diagram (with Mag) ....................... 5-3
Figure 5-4 PUB-11 24 Volt DC System Wiring Diagram (with Mag) ....................... 5-4
Figure 6-1 DIP Switch & Connector Locations ....................................................... 6-1
Figure 6-2 Taiko PC Download Program Screen ................................................... 6-1
Figure 6-3 Taiko Re-Programming Software Tool Connection Configuration ........ 6-2
Figure 6-4 JCM Serial Number Writer Screen ........................................................ 6-3
Figure 6-5 Taiko Clone Software Tool Connection Configuration .......................... 6-4
Figure 6-6 Removing Taiko from Bezel Mount ....................................................... 6-5
Figure 6-7 Adjustment DIP Switch Setting ............................................................. 6-5
Figure 6-8 Reference Paper Insertion .................................................................... 6-5
Figure 6-9 Adjustment Complete Paper Ejection ................................................... 6-5
Figure 7-1 Entire Taiko Unit Exploded View ........................................................... 7-1
Figure 7-2 PUB-7/11 Center Guide Unit Exploded View ........................................ 7-3
Figure 7-3 PUB-7/11 Upper Unit Exploded View .................................................... 7-5
Figure 7-4 PUB-7/11 Transport Unit Exploded View .............................................. 7-8
Figure 7-5 PUB-7/11 Lower Unit Exploded View .................................................. 7-11
Figure 7-6 PUB-7/11 Bottom Unit Exploded View ................................................ 7-13
Figure 7-7 Taiko PUB-7/11 Bezel Unit Exploded View ......................................... 7-15
Figure 7-8 Taiko EBA Type Bezel Unit Exploded View ........................................ 7-17
Figure A-1 Additional Maintenance Equipment Requirements ...............................A-5

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Taiko™ Series
Banknote Acceptor
List of Tables
Page
Table 1-1 Taiko PUB-7/11 Model Number Specifications ..................................... 1-2
Table 1-2 Taiko PUB-7/11 Technical Specifications ............................................. 1-6
Table 1-3 Taiko PUB-7/11 Environmental Specifications ..................................... 1-6
Table 1-4 Taiko PUB-7/11 Electrical Specifications .............................................. 1-7
Table 1-5 Taiko PUB-7/11 Structural Specifications ............................................. 1-7
Table 2-1 Power Connector Specifications ........................................................... 2-2
Table 2-2 Typical DIP Switch Settings .................................................................. 2-3
Table 2-3 Programming DIP Switch Settings ........................................................ 2-4
Table 2-4 Red LED Error Code Flash Definitions ................................................. 2-5
Table 2-5 Serial ID-003/MDB Interface Pin Assignments ..................................... 2-5
Table 2-6 ccTalk Interface Pin Assignments ......................................................... 2-5
Table 2-7 Pulse Interface Pin Assignments .......................................................... 2-5
Table 2-8 Parallel ID-001 Interface Pin Assignments ........................................... 2-6
Table 2-9 Taiko Sensor Type Cleaning Methods .................................................. 2-8
Table 6-1 Test Bench Interface Protocols ............................................................. 6-3
Table 6-2 Taiko TEST DIP Switch Settings .......................................................... 6-6
Table 6-3 Aging Test Error Codes ........................................................................ 6-6
Table 6-4 Solenoid Error Codes ........................................................................... 6-7
Table 6-5 LED Flash Error Codes ......................................................................... 6-7
Table 7-1 Primary Taiko PUB-7/11 Unit Parts List ................................................ 7-2
Table 7-2 PUB-7/11 Center Guide Units Parts List ............................................... 7-4
Table 7-3 PUB-7/11 Upper Units Parts List .......................................................... 7-6
Table 7-4 PUB-7/11 Transport Units Parts List ..................................................... 7-9
Table 7-5 PUB-7/11 Lower Units Parts List ........................................................ 7-12
Table 7-6 PUB-7/11 Bottom Units Parts List ....................................................... 7-14
Table 7-7 Taiko PUB-7/11 Bezel Units Parts List ............................................... 7-16
Table 7-8 Taiko EBA Type Bezel Units Parts List ............................................... 7-18
Table A-1 General Fault Conditions ...................................................................... A-1
Table A-2 Adjustment Fault Conditions ................................................................. A-3
Table A-3 Communication Fault Conditions .......................................................... A-3
Table A-4 Taiko Usage Specifications (Part 1) ..................................................... A-3
Table A-5 Taiko Usage Specifications (Part 2) ..................................................... A-4
Table A-6 Red LED Error Code Flash Definitions ................................................. A-4
Table A-7 Additional Maintenance Equipment Parts List ...................................... A-5

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