JUKI TL-2200QVP Mini Troubleshooting guide

WARNING :


 
 

 
CONTENTS
1SPECIFICATIONS 1
2NAMES OF COMPONENTS 2
3DISASSEMBLY AND ASSEMBLY 3
 3
 3
 
 
 5
 5
ADJUSTMENTS OF COMPONENTS 
 
 
 
 
 12
 
 
 
 
22

25


5 
ERROR CODES 31
2013.3.6最終校正用

–1 –
ENGLISH
No. Item Particulars Description
1 Model TL-2200QVP
Abbreviation of “Quilt Virtuoso Pro”
2Product
structure
Basic
specication
Max. sewing speed 2,200 sti/min
Max. stitch length 0 mm to an arbitrary value set by the user (By the switch regula-
tor control (specication))
Needle "GB" 134R #18
Thread Cotton thread #60, KING Metallic #1, Schappe Spun (#60)
Dual Duty 260 (#40), Dual Duty 200 (#50)
A&E Signature Machine Quilting Thread (TEX40)
YLI Machine Quilting Thread (TEX40)
Hook Horizontal-axis, double-capacity, full-rotary hook
Thread take-up stroke Thread take-up lever link type, 120 to 130 mm
Needle bar stroke 35.0 ± 0.5 mm
Presser foot lift (mini-
mum)
0.5 mm from the top surface of throat plate (at the time of ship-
ment from the factory)
Presser bar stroke 1mm to 5mm (2±0.5mm at the time of shipment)
Upper dead point of
thread take-up lever 70°±1°
Drive system Main-shaft direct-drive system
Stitch adjustment Controlled by the stitch regulator
Reverse-feed stitching
method Controlled by the stitch regulator
Outline conguration Distance from machine arm to
needle (to the center of needle) 18 inch (460 mm)
Height of arm 10 inch (254mm) or higher
Length 730 mm
Width (including hand pulley) 222 mm
Height
including the height of spool pin
(storage height)
460 mm
Machine head weight 26 Kg
Motor AC servo motor
Control box Built-in machine head
Lubrication system Grease (SH-M, Barch L1002)
Lubrication Hook is lubricated with an oiler
Power consumption 140 W
1SPECIFICATIONS
2013.3.6最終校正用

–2 –
2NAMES OF COMPONENTS




Presser foot







shaft







 








2013.3.6最終校正用

–3 –
ENGLISH
3DISASSEMBLY AND ASSEMBLY

   
Loosen two setscrews 1
from the left side face of
the frame. Remove press-
er mecha cover 2.
Place presser mecha cover
2on the left side face of the
frame and x it with two set-
screws 1.
Interference with the panel
cord, etc. has to be pre-
vented
Phillips screwdriver
1
1
2

   
Loosen two setscrews 2of
handwheel 1to remove the
handwheel. Loosen setscrew
4. Remove two setscrews 5.
Remove motor cover 3.
Place motor cover 3on the
rear section of the frame (where
the servomotor and handwheel
are located) and x it with three
setscrews 4and 5. Install
handwheel 1in position.
Contact between the
cover and the hand-
wheel, while the latter
is rotating, has to be
prevented.
Phillips screwdriver
5
2
4
1
3
2013.3.6最終校正用

–4 –

   
Remove four cross slot set-
screws 1from the center sec-
tion of the bottom of the frame.
Remove four sems setscrews
2from both sides of the bot-
tom of the frame. Then, remove
bottom cover 3.
Place bottom cover 3on the
bottom of the frame. Fix it by
tightening four cross slot set-
screws 1on the center sec-
tion and four sems setscrews
2on both side of the bottom
cover.
Insert all setscrews
into the correspond-
ing holes and secure-
ly tighten them.
Phillips screwdriver
Hexagonal wrench
key (5 mm)

   
Remove setscrew 2in
the lower end face of the
needle bar mounting base,
together with the thread
guide. Loosen setscrew 3
and turn it so that it is ori-
ented as illustrated in the
figure. Then, remove LED
cover 1.
Place LED cover 1on the
front side of the frame. Place
the thread guide on the lower
end face of the needle bar
bushing mounting base and
x it with setscrew 2.
Insert setscrew 3from the
jaw side of the frame and
tighten it to x LED cover 1.
The thread guide sec-
tion has to be located
in the notch of the LED
cover.
To remove the LED cov-
er, turn it as illustrated
in the gure.
Hexagonal wrench
key (3 mm)
Flatblade screwdriver
1
2
3
2
3
1
2013.3.6最終校正用

– 5 –
ENGLISH

   
Remove two setscrews 1
from the rear side of the
frame. remove lower shaft
hole cover 2.
Place lower shaft hole cover
2on the rear side of the
frame and x it with two set-
screws 1.
Phillips screwdriver
1
2

   
Remove four kinds of setscrews
(totally 15 ones) 1to !5.
*


When tiling the machine head
on its side, bring the left side of
the frame to the underside.
 



Join the left and right
sides of the frame and
fix them with four kinds
of setscrews (totally 15
ones) 1to !5.
 




Do not allow cords to inter-
fere with the shaft section.
When joining the right and
left sides of the frame,
carefully prevent cords
from being caught be-
tween them.
To prevent the frame from
bending, take care not to
tighten the setscrews ex-
cessively.
Hex screwdriver
(4 mm)
12
9to !5
8
3to 7
1
2
7 6
8
5 4 3
!0
9
!1 !2 !3 !4 !5
Left side of







2013.3.6最終校正用

–6 –
ADJUSTMENTS OF COMPONENTS

WARNING :
                 


1
2




2





2013.3.6最終校正用

–7 –
ENGLISH
 
Remove eight setscrews 1to remove the bottom cover.

The height of the jaw section of the needle bar above the mounting
surface of the throat plate is 14.6 mm when the needle bar is in its
lower dead point.

1. Loosen three setscrews of the hook.
2. Adjust so that the center of the needle is aligned with the blade point
of the hook when the needle bar goes up 2.2 ± 0.15 mm from its lower
dead point.
3. Check the clearance between the needle and the hook. Then, tighten
the setscrews.

1. Loosen three setscrews of the hook.
2. Adjust so that the blade point of the hook is aligned with the center of
the needle.
3. Adjust so that a clearance of 0.06 to 0.15 mm is provided between the
blade point of the hook and the needle.
4. Temporarily tighten the setscrews. Check the needle-to-hook timing.
Then, securely tighten the setscrews.

1. Loosen setscrew 2of the bobbin case opening lever.
2. Adjust so that an axial clearance of 0.65 to 1.1 mm is provided be-
tween the projecting section of the bobbin case opening lever and the
groove in the inner hook.
3. Adjust so that a difference in height of 0 ± 0.35 mm is provided be-
tween the top end of the projecting section of bobbin case opening
lever and the top end of the groove in the inner hook.
4. Check to make sure that the clearance and difference in height be-
tween the bobbin case opening lever and the inner hook have been
correctly adjusted. Then, securely tighten the setscrew.
 

2013.3.6最終校正用

–8 –

WARNING :
                 


2013.3.6最終校正用