JUMO AQUIS touch P User manual

Modular Multichannel Measuring Device for
Liquid Analysis with Integrated Controller and
Paperless Recorder
Operating Manual
20258000T90Z001K000
V6.00/EN/00607974
JUMO AQUIS touch P

Caution!
If the device or a sensor connected to it fails abruptly, it is likely that a
dangerous overdosage has occurred!
For this case, appropriate precautionary measures must be taken.
NOTE!
Read this operating manual before putting the device into service.
Keep the operating manual at a location that is readily accessible to
all users.

Content
1 Safety information ...........................................................13
1.1 Warning symbols ............................................................................. 13
1.2 Indicative symbols ........................................................................... 13
1.3 Intended use .................................................................................... 14
1.4 Qualification of personnel ................................................................ 14
2 Acceptance of goods, storage, and transport ..............15
2.1 Checking the delivery ...................................................................... 15
2.2 Important information about storage and transport .......................... 15
2.3 Returning goods .............................................................................. 15
2.3.1 Accompanying letter for repair ......................................................... 15
2.3.2 Protection against electrostatic discharge (ESD) ............................ 16
3 Device Description ..........................................................17
3.1 Brief description ............................................................................... 17
3.2 Block diagram .................................................................................. 19
3.3 Device setup .................................................................................... 20
4 Identifying the device version ........................................21
4.1 Nameplate ....................................................................................... 21
4.2 Order Details .................................................................................... 22
4.3 Scope of delivery ............................................................................. 24
4.4 Accessories ..................................................................................... 25
5 Mounting ..........................................................................27
5.1 Notes ............................................................................................... 27
5.2 Dimensions ...................................................................................... 28
5.3 Panel insertion ................................................................................. 30
6 Electrical connection ......................................................33
6.1 Installation notes .............................................................................. 33
6.2 Connecting cables ........................................................................... 35
6.2.1 Preparing coaxial cables for pH/redox electrodes ........................... 35
6.2.2 Conductor cross-sections for base unit and power supply unit ....... 37
6.2.3 Conductor cross-sections for optional boards ................................. 38

Content
6.3 Galvanic isolation ............................................................................. 39
6.4 Connection diagram ......................................................................... 40
6.4.1 Overview of connections .................................................................. 40
6.4.2 Analog inputs base unit ................................................................... 42
6.4.3 Analog inputs optional boards ......................................................... 44
6.4.4 Analog outputs ................................................................................. 54
6.4.5 Binary inputs .................................................................................... 55
6.4.6 Digital outputs, power supply unit board .......................................... 57
6.4.7 Digital outputs, optional boards ....................................................... 58
6.4.8 Mains power connection .................................................................. 59
6.4.9 Voltage supply outputs ....................................................................60
6.4.10 Interfaces ......................................................................................... 61
7 Startup ..............................................................................67
7.1 Initial startup .................................................................................... 67
7.2 Digital sensors ................................................................................. 68
7.2.1 Initial startup .................................................................................... 68
7.2.2 Restarting ........................................................................................ 72
7.3 Function test .................................................................................... 73
7.3.1 Checking the optional boards .......................................................... 73
7.3.2 Checking sensors and inputs/outputs .............................................. 73
8 Operation .........................................................................75
8.1 Operating concept ...........................................................................75
8.1.1 Passwords and user rights .............................................................. 75
8.1.2 Display and control elements ........................................................... 77
8.1.3 Menu structure ................................................................................. 78
8.1.4 Entry of text and numbers ................................................................ 84
8.2 Device menu .................................................................................... 86
8.2.1 Log-on/Log-out ................................................................................ 89
8.2.2 User levels ....................................................................................... 90
8.2.3 Functional level ................................................................................ 91
8.2.4 Device information ........................................................................... 93

Content
8.2.5 Service ............................................................................................. 94
8.2.6 Calibrating the touchscreen ............................................................. 95
8.2.7 Digital sensors ................................................................................. 95
8.3 Alarm/Event list .............................................................................. 100
8.3.1 Alarm list ........................................................................................ 101
8.3.2 Event list ........................................................................................ 104
8.4 Memory Manager (USB flash drive) .............................................. 108
8.5 Operating the controllers ............................................................... 111
8.5.1 Automatic control mode ................................................................. 112
8.5.2 Controller in the manual mode ....................................................... 114
8.5.3 Hold mode ..................................................................................... 115
8.5.4 Optimizing controllers .................................................................... 116
8.6 Operation of the data monitor/recording function .......................... 117
8.6.1 Data monitor/recording function control elements ......................... 118
8.6.2 History function .............................................................................. 121
8.7 Online visualization ........................................................................ 122
9 Parameterization ...........................................................127
9.1 Date and time ................................................................................ 127
9.2 Parameter Sets (Controller parameter) ......................................... 128
9.3 Setpoint values .............................................................................. 131
9.4 Manual values ................................................................................ 131
10 Configuration .................................................................133
10.1 Important information ..................................................................... 133
10.2 Basic settings ................................................................................. 134
10.3 Display ........................................................................................... 135
10.3.1 General information ....................................................................... 135
10.3.2 Screen ........................................................................................... 136
10.3.3 Colors ............................................................................................ 136
10.4 Operating loop ............................................................................... 137
10.4.1 General screens ............................................................................ 137
10.4.2 Detailed screens ............................................................................ 138

Content
10.5 Analog inputs ................................................................................. 139
10.5.1 Base unit temperature inputs ......................................................... 139
10.5.2 Universal inputs of base unit and optional boards ......................... 141
10.5.3 Calibration timer ............................................................................. 144
10.5.4 pH/Redox/NH3analysis inputs ....................................................... 145
10.5.5 Calibration timer ............................................................................. 146
10.5.6 CR/Ci analysis inputs (conductive/inductive conductivity) ............. 148
10.5.7 Calibration timer ............................................................................. 150
10.5.8 CR/Ci measuring ranges ............................................................... 150
10.6 Analog outputs of base unit and optional boards ........................... 153
10.7 Digital inputs of base unit and optional boards .............................. 154
10.8 Digital outputs of base unit and optional boards ............................ 155
10.9 Alias values .................................................................................... 156
10.10 Digital sensors ............................................................................... 158
10.10.1 General information ....................................................................... 158
10.10.2 Configuration ................................................................................. 159
10.10.3 Sensor alarms ................................................................................ 166
10.10.4 CIP/SIP definition (JUMO digiLine pH only) .................................. 169
10.10.5 Calibration timer ............................................................................. 169
10.11 Limit monitoring and alarms ...........................................................170
10.11.1 Limit value monitoring functions .................................................... 170
10.11.2 Alarms for analog signals and digital sensors ............................... 170
10.11.3 Digital signal alarms ....................................................................... 173
10.12 Calibration timer ............................................................................. 174
10.12.1 Configuration of the calibration timers ........................................... 174
10.13 Controller ....................................................................................... 175
10.13.1 Configuration of the controllers ...................................................... 175
10.13.2 Controller inputs ............................................................................. 179
10.13.3 Disturbance feedforward control ....................................................180
10.13.4 Autotuning ...................................................................................... 181
10.14 Setpoint value configuration .......................................................... 182
10.15 Timer .............................................................................................. 183

Content
10.15.1 Control timer .................................................................................. 185
10.16 Washtimer ...................................................................................... 186
10.17 Counter .......................................................................................... 187
10.18 Ethernet ......................................................................................... 188
10.19 Serial interfaces ............................................................................. 189
10.20 Formula .......................................................................................... 191
10.21 Logic formula ................................................................................. 192
10.22 Manual values (configuration) ........................................................ 192
10.23 External analog inputs ................................................................... 193
10.24 External digital inputs ..................................................................... 194
10.25 Flow .............................................................................................. 194
11 Retrofitting optional boards .........................................197
11.1 Inserting optional boards ............................................................... 197
11.2 Ci base calibration ......................................................................... 200
12 Calibration in general ...................................................205
12.1 Notes ............................................................................................. 205
12.2 General information ....................................................................... 205
12.2.1 General procedure for calibration .................................................. 205
12.3 Calibration logbook ........................................................................ 207
13 Calibrating a pH measuring chain ...............................211
13.1 Important information ..................................................................... 211
13.2 General information ....................................................................... 211
13.2.1 Calibration methods for pH sensors .............................................. 211
13.2.2 Calibration default settings for pH sensors ................................... 212
13.3 pH Calibration routines .................................................................. 215
13.3.1 Zero-point calibration ..................................................................... 215
13.3.2 Two-point and three-point calibration ............................................ 217
14 Calibrating redox sensors ............................................219
14.1 Important information ..................................................................... 219
14.2 General information ....................................................................... 219

Content
14.2.1 Calibration methods for Redox sensors ......................................... 219
14.2.2 Calibration default settings for Redox sensors .............................. 220
14.3 Redox calibration routines ............................................................. 221
14.3.1 Zero-point calibration ..................................................................... 221
14.3.2 Two-point Calibration ..................................................................... 223
15 Calibrating ammonia sensors ......................................225
15.1 Notes ............................................................................................. 225
15.2 General information ....................................................................... 225
15.2.1 Calibration methods for ammonia sensors .................................... 225
15.2.2 Calibration default settings for ammonia sensors .......................... 225
15.3 Ammonia calibration routines ........................................................ 226
15.3.1 Zero-point calibration ..................................................................... 226
16 Calibrating CR conductivity sensors ..........................227
16.1 Notes ............................................................................................. 227
16.2 General information ....................................................................... 227
16.2.1 Calibration methods for CR conductivity sensors (conductive) .....227
16.2.2 Calibration default settings for CR conductivity sensors ................ 228
16.3 CR calibration routines .................................................................. 230
16.3.1 Calibrating the relative cell constant .............................................. 230
16.3.2 Calibrating the temperature coefficient .......................................... 232
17 Calibrating Ci conductivity sensors ............................235
17.1 Important information ..................................................................... 235
17.2 General information ....................................................................... 235
17.2.1 Calibration methods for Ci conductivity sensors (inductive) .......... 235
17.2.2 Calibration default settings for Ci conductivity sensors ................. 236
17.3 Ci calibration routines .................................................................... 239
17.3.1 Calibrating the relative cell constant .............................................. 239
17.3.2 Calibrating the temperature coefficient (TC) ..................................241
17.3.3 Calibrating the TC-Curve ............................................................... 243

Content
18 Calibrating universal inputs .........................................245
18.1 Important information ..................................................................... 245
18.2 General information ....................................................................... 245
18.2.1 Calibration methods for universal inputs ........................................ 245
18.2.2 Universal inputs calibration default settings ................................... 247
18.3 Universal input calibration routines ................................................ 249
18.3.1 Zero point/slope calibration (linear scaling) ................................... 250
18.3.2 Two-point calibration (linear scaling) ............................................. 251
18.3.3 Slope calibration (free chlorine, ph/Temp.-compensated) ............. 253
19 Calibrating O-DO sensors ............................................255
19.1 Important information ..................................................................... 255
19.2 General information ....................................................................... 255
19.2.1 Calibration methods for O-DO sensors .......................................... 256
19.2.2 Calibration default settings for O-DO sensors ............................... 256
19.3 O-DO calibration routine ................................................................ 258
19.3.1 End value calibration .....................................................................258
19.3.2 Two-point Calibration ..................................................................... 260
20 Calibrating turbidity sensors .......................................263
20.1 Important information ..................................................................... 263
20.2 General information ....................................................................... 263
20.2.1 Calibration methods for turbidity sensors ...................................... 263
20.2.2 Calibration presets for turbidity sensors ........................................ 264
20.3 Calibration routines for turbidity sensors ....................................... 265
20.3.1 Two-point calibration ...................................................................... 265

Content
21 Calibration during disinfection measurements ..........267
21.1 Important information ..................................................................... 267
21.2 General information ....................................................................... 267
21.2.1 Calibration methods for disinfection measurand sensors .............. 268
21.2.2 Calibration default settings for disinfection measurand sensors ....268
21.3 Calibration routine for disinfection measurands ............................. 270
21.3.1 End value calibration .....................................................................270
21.3.2 Two-point Calibration ..................................................................... 273
22 PC Setup Program .......................................................277
22.1 General information ....................................................................... 277
22.2 Installing the JUMO PC setup program ......................................... 278
22.2.1 Procedure ...................................................................................... 278
22.3 Logging onto the setup program .................................................... 280
22.3.1 Rights in the setup program ........................................................... 281
22.4 QuickStart agent ............................................................................282
22.5 User interface ................................................................................ 284
22.5.1 Elements of the user interface ....................................................... 284
22.5.2 Display protection .......................................................................... 286
22.5.3 Editing the setup file ...................................................................... 289
22.6 Menu bar ........................................................................................ 291
22.6.1 File menu ....................................................................................... 291
22.6.2 Data Transfer menu ....................................................................... 293
22.6.3 Extras ............................................................................................. 295
22.6.4 Windows ........................................................................................ 296
22.6.5 Info ................................................................................................. 297
22.7 Connection to device ..................................................................... 298
22.7.1 Device connections list .................................................................. 298
22.7.2 Configuring the connection with the assistant ............................... 300
22.7.3 Configuring the connection without the assistant .......................... 307
22.7.4 Searching for a device in the network ............................................ 309
22.8 Setting up the device with the JUMO PC setup program .............. 311
22.8.1 Identification ................................................................................... 311

Content
22.8.2 Configuring and parameterizing ..................................................... 313
22.8.3 User list .......................................................................................... 313
22.8.4 Country settings ............................................................................. 316
22.8.5 Device character set ...................................................................... 322
22.8.6 User levels ..................................................................................... 324
22.8.7 Formula .......................................................................................... 325
22.8.8 Logic formula ................................................................................. 326
22.8.9 Customer-specific linearization ...................................................... 327
22.8.10 Buffer set tables ............................................................................. 330
22.8.11 Process screens ............................................................................ 331
22.8.12 Email .............................................................................................. 345
22.8.13 Web server .................................................................................... 352
22.9 Diagnostics .................................................................................... 354
22.9.1 Calibration logbooks ...................................................................... 354
22.9.2 Digital sensor calibration logbooks ................................................ 354
22.9.3 Digital sensor connection list ......................................................... 354
22.10 Online parameters ......................................................................... 356
22.10.1 Date and time ................................................................................ 356
22.10.2 Screenshot ..................................................................................... 356
22.10.3 Ethernet ......................................................................................... 357
22.10.4 Approval of extra codes ................................................................. 358
22.10.5 Deleting internal measurement data .............................................. 358
22.10.6 Adjusting / Testing ......................................................................... 359
23 Technical data ...............................................................365
23.1 Analog inputs base unit ................................................................. 365
23.1.1 Temperature measuring input (IN 4) .............................................. 365
23.1.2 Temperature measuring input (IN 5) .............................................. 366
23.1.3 Universal input (IN 6) ..................................................................... 366
23.1.4 Measuring circuit monitoring base unit .......................................... 366
23.2 Analog inputs optional boards ....................................................... 367
23.2.1 Universal input (IN 11, IN 12) ........................................................ 367
23.2.2 Analysis input: pH/Redox/NH3 ....................................................... 367

Content
23.2.3 Analysis input: CR (resistive conductivity) ..................................... 368
23.2.4 Analysis input: Ci (conductivity, inductive) ..................................... 369
23.2.5 Temperature compensations ......................................................... 370
23.2.6 Measuring circuit monitoring, optional boards ............................... 371
23.3 Analog outputs of base unit and optional boards ........................... 372
23.4 Binary inputs base unit ................................................................. 372
23.5 Binary inputs optional boards ....................................................... 372
23.6 Binary outputs, power supply unit board ........................................ 372
23.7 Binary outputs, optional boards ..................................................... 373
23.8 Voltage supply outputs, optional board .......................................... 373
23.9 Interfaces ....................................................................................... 374
23.9.1 Serial interface RS485 (base unit ) ................................................ 374
23.9.2 Serial Interface RS422/485 (optional board) ................................. 374
23.9.3 PROFIBUS-DP (optional board) .................................................... 374
23.9.4 Sampling rate for digital sensors ................................................... 374
23.9.5 Ethernet optional board (10/100Base-T) ...................................... 375
23.9.6 USB interfaces ............................................................................... 376
23.10 Electrical data ................................................................................ 377
23.11 Screen Touchscreen ...................................................................... 377
23.12 Case .............................................................................................. 378
23.13 Functions ....................................................................................... 379
23.13.1 Controller channels ........................................................................ 379
23.13.2 Recording function ........................................................................ 380
23.13.3 Customer-specific linearization ...................................................... 380
23.14 Approvals/approval marks ............................................................. 381
24 Annex .............................................................................383
24.1 Troubleshooting and remedies for digital sensors ......................... 383
24.1.1 Possible faults on sensors with JUMO digiLine electronics ........... 383
24.1.2 Possible faults on digital JUMO ecoLine and tecLine sensors ...... 386
24.2 Planning the cabling for digital sensors ......................................... 389
24.2.1 Voltage supply to the bus with DC 5 V from a
JUMO AQUIS touch P ................................................................... 389

Content
24.2.2 Voltage supply to the bus with DC 5 V from a
JUMO digiLine hub ........................................................................ 392
24.2.3 Voltage supply to the bus with DC 24 V ........................................ 394
24.2.4 Voltage drop calculation ................................................................ 396
24.3 China ............................................................................................. 399

Content

13
1 Safety information
1.1 Warning symbols
1.2 Indicative symbols
DANGER!
This symbol indicates that the risk of personal injury from electrocution exists
if the appropriate precautionary measures are not taken.
WARNING!
In conjunction with the signal word "Warning", this symbol indicates that the
risk of personal injury or death exists if the appropriate precautionary measures
are not taken.
CAUTION!
In conjunction with the signal word "Caution", this symbol indicates that the risk
of equipment damage or data loss exists if the appropriate precautionary mea-
sures are not taken.
CAUTION!
This symbol indicates that components of the device can be destroyed as the
result of electrostatic discharge (ESD = Electrostatic Discharge) if the appropri-
ate precautionary measures are not taken. When returning modules, assem-
blies, or components from the device, use only the ESD packaging provided.
READ THE DOCUMENTATION!
This symbol, which is attached to the device, indicates that the associated doc-
umentation for the device must be observed. This is necessary in order to rec-
ognize the nature of the potential danger and take the necessary measures to
avoid it.
NOTE!
This symbol refers to important information about the product, its handling,
or additional use.
REFERENCE!
This symbol refers to additional information in other sections, chapters or
other instructions.
?
DISPOSAL!
At the end of its service life, the device and any batteries present do not belong
in the trash! Please dispose of them as required by regulations and in an envi-
ronmentally sound manner.

1 Safety information
14
1.3 Intended use
The JUMO AQUIS touch P is designed for measurement, control, and automa-
tion tasks in industrial environments as specified in the technical data. Use for
any other purpose is considered contrary to the intended use.
v Chapter 23 "Technical data", Page 365
The device has been manufactured in compliance with applicable standards and
guidelines as well as applicable safety regulations. Improper use can result in
personal injury or property damage.
To avoid risks, the device may be used only as follows:
• For the intended use
• when in good order and condition
• when taking into account the technical documentation provided
Risks resulting from the application may arise, e.g. as the result of missing safe-
ty provisions or wrong settings, even when the device is used properly and as
intended.
1.4 Qualification of personnel
This document contains the information required to ensure use of the unit as in-
tended. It is meant for technically qualified individuals who have been specially
trained and have the appropriate know-how in the field of automation technology
(measurement and control instrumentation).
Understanding and technically correct observance of the safety instructions and
warnings contained in the supplied documentation are prerequisites for safe
mounting, installation, and commissioning as well as safety during operation.
Only qualified individuals have the required technical knowledge to interpret and
put into practice the safety instructions and warnings used in this documentation
in any given situation.

15
2 Acceptance of goods, storage, and transport
2.1 Checking the delivery
• ensure that the packaging and its contents are undamaged
• check the delivery for completeness against the delivery papers and the or-
der details
• inform the supplier immediately if there is any damage
• retain damaged parts until the situation has been clarified with the supplier
2.2 Important information about storage and transport
• store the device in a dry, clean environment
• observe the permissible ambient conditions,
v Chapter 23 "Technical data", Page 365
• protect the device from shock during transport
• the original packaging offers optimal protection for storage and transport
2.3 Returning goods
• if repairs are needed, return the device in clean condition and in its entirety
• use the original packaging when sending the unit back
2.3.1 Accompanying letter for repair
Please include the completed accompanying letter for repair when returning
goods. Do not forget to state the following:
• Description of the application
• Description of the error that has occurred
The accompanying letter for repair is linked to www.jumo.de on the Internet un-
der the heading Service & Support as follows:
Product Service rRepair Service rReturning a unit

2 Acceptance of goods, storage, and transport
16
2.3.2 Protection against electrostatic discharge (ESD)
To prevent damage from ESD, electronic assemblies, or components with a
high internal resistance must be handled, packaged, and stored in an environ-
ment that protects against ESD. Measures that protect against electrostatic dis-
charge and electric fields are described in DIN EN 61340-5-1 and DIN EN
61340-5-2 "Protection of electronic devices from electrostatic phenomena".
When sending back electronic assemblies or components, please note the fol-
lowing:
• Pack sensitive components only in an environment providing protection
against ESD. Such workplaces conduct existing electrostatic charges to
ground in a controlled manner and prevent electrostatic charge buildup due
to friction.
• Use only packaging intended specifically for ESD-sensitive assemblies/com-
ponents. These must be made from conductive plastics.
No liability is assumed for damage caused by electrostatic discharge (ESD).
CAUTION!
Electrostatic charges occur in non-ESD-protected environments.
Electrostatic discharge can damage assemblies or components.
For transport purposes, use only the ESD packaging provided.

17
3 Device Description
3.1 Brief description
Measuring
The JUMO AQUIS touch P provides a central platform for the display and pro-
cessing of pH value, redox voltage, electrolytic conductivity, resistance of high-
purity water, temperature, quantities of disinfecting agents such as free chlorine,
total chlorine, chlorine dioxide, ozone, hydrogen peroxide and peracetic acid or
even flow rates. Pulse frequency inputs (counters) are available for flow rate
measurement. Universal inputs can be used to measure analog measurands us-
ing standard signals [0(4) to 20 mA or 0 to 10 V] The unit can measure and man-
age up to 23 parameters simultaneously.
Controlling
Besides numerous simple alarm, limit value or time-controlled switching func-
tions, up to 4 higher-order control loops can be defined in the JUMO AQUIS
touch P at the same time. Tried and tested JUMO control algorithms are used
for P, PI, PD, and PID control in these applications.
Display
A 3.5" TFT color screen with touch function serves to display all parameters as
well as operate and setup the device. The plain text operation philosophy virtu-
ally eliminates the need for a manual. German, English, and, on request, French
are included in the device at the factory as selectable user interface languages
(see order details). Using the PC setup program, the language library of the unit
can be expanded to as many as 15 languages. It's also possible to display lan-
guages that use Chinese and Cyrillic characters. As a result, the device is pre-
destined for global use.
Recording
A paperless recorder is integrated for data recording. Up to 8 analog quantities
and 6 binary signals are registered and displayed on the screen in a time-depen-
dent curve. Storage is tamper-proof and enables official recording obligations to
be fulfilled. The data can be extracted using the JUMO PCC software or to a
USB flash drive for evaluation by the JUMO PCA 3000 PC evaluation software.

3 Device Description
18
Application examples
The modular setup and open structure of the device permits a host of potential
applications:
• Municipal and industrial water treatment in wastewater treatment plants
• Process systems
• Drinking and bathing water monitoring
• Pharmaceutical water
• Food and beverage production (CIP/SIP plants)
• Gas scrubbers / air washers
• Cooling tower control
• Ion exchangers
• RO-units (reverse osmosis)
• Power stations and energy plants
• Fish breeding
• Desalination of seawater
NOTE!
The device is not suitable for use in a potentially
explosive atmosphere.