JUMO AQUIS touch P 202580 User manual

Modular Multichannel Measuring Device for
Liquid Analysis with Integrated Controller and
Paperless Recorder
Type 202580
Operating Manual
b20.2580.0en
V2.00/EN/00607974
JUMO AQUIS touch P

Caution!
If the device or a sensor connected to it fails abruptly, it is likely that a
dangerous overdosage has occurred!
For this case, appropriate precautionary measures must be taken.
NOTE!
Read this operating manual before putting the device into service.
Keep the operating manual at a location that is readily accessible to
all users.

Content
1 Safety information ...........................................................13
1.1 Warning symbols ............................................................................. 13
1.2 Indicative symbols ........................................................................... 13
1.3 Intended use .................................................................................... 14
1.4 Qualification of personnel ................................................................ 14
2 Acceptance of goods, storage, and transport ..............15
2.1 Checking the delivery ...................................................................... 15
2.2 Important information about storage and transport .......................... 15
2.3 Returning goods .............................................................................. 15
2.3.1 Accompanying letter for repair ......................................................... 15
2.3.2 Protection against electrostatic discharge (ESD) ............................ 16
2.4 Disposal ........................................................................................... 16
3 Device Description ..........................................................17
3.1 Brief description ............................................................................... 17
3.2 Block diagram .................................................................................. 19
3.3 Device setup .................................................................................... 20
4 Identifying the device version ........................................21
4.1 Nameplate ....................................................................................... 21
4.2 Order details .................................................................................... 22
5 Mounting ..........................................................................27
5.1 Notes ............................................................................................... 27
5.2 Dimensions ...................................................................................... 28
5.3 Panel insertion ................................................................................. 30
6 Electrical connection ......................................................33
6.1 Installation notes .............................................................................. 33
6.2 Connecting cables ........................................................................... 35
6.2.1 Preparing coaxial cables for pH/redox electrodes ........................... 35
6.2.2 Conductor cross-sections for base unit and power supply unit ....... 37
6.2.3 Conductor cross-sections for optional boards ................................. 38
6.3 Galvanic isolation ............................................................................. 39

Content
6.4 Connection diagram ......................................................................... 40
6.4.1 Overview of connections .................................................................. 40
6.4.2 Analog inputs base unit ................................................................... 42
6.4.3 Analog inputs optional boards ......................................................... 44
6.4.4 Analog outputs ................................................................................. 52
6.4.5 Binary inputs .................................................................................... 53
6.4.6 Binary outputs, power supply unit board .......................................... 55
6.4.7 Binary outputs, optional boards ....................................................... 56
6.4.8 Mains power connection .................................................................. 57
6.4.9 Voltage supply outputs .................................................................... 58
6.4.10 Interfaces ......................................................................................... 59
7 Startup ..............................................................................61
7.1 Initial startup .................................................................................... 61
7.2 Function test .................................................................................... 62
7.2.1 Checking the optional boards .......................................................... 62
7.2.2 Checking sensors and inputs/outputs .............................................. 62
8 Operation .........................................................................65
8.1 Operating concept ........................................................................... 65
8.1.1 Passwords and user rights .............................................................. 65
8.1.2 Display and control elements ........................................................... 67
8.1.3 Menu structure ................................................................................. 68
8.1.4 Entry of text and numbers ................................................................ 73
8.2 Device menu .................................................................................... 75
8.2.1 Log-on/Log-out ................................................................................ 78
8.2.2 User level ......................................................................................... 79
8.2.3 Functional level ................................................................................ 80
8.2.4 Device information ........................................................................... 82
8.2.5 Service ............................................................................................. 83
8.2.6 Calibrating the touchscreen ............................................................. 84
8.3 Alarm/Event list ................................................................................ 85
8.3.1 Alarm list .......................................................................................... 86

Content
8.3.2 Event list .......................................................................................... 88
8.4 Memory Manager (USB flash drive) ................................................ 90
8.5 Operating the controllers ................................................................. 93
8.5.1 Automatic control mode ................................................................... 94
8.5.2 Controller in the manual mode ......................................................... 96
8.5.3 Hold mode ....................................................................................... 97
8.5.4 Optimizing controllers ...................................................................... 98
8.6 Operation of the data monitor/recording function ............................ 99
8.6.1 Data monitor/recording function control elements ......................... 100
8.6.2 History function .............................................................................. 103
8.7 Online visualization ........................................................................ 104
9 Parameterization ...........................................................109
9.1 Date and time ................................................................................ 109
9.2 Parameter Sets (Controller parameter) ......................................... 110
9.3 Setpoint values .............................................................................. 113
9.4 Manual values ................................................................................ 113
10 Configuration .................................................................115
10.1 Important information ..................................................................... 115
10.2 Basic settings ................................................................................. 116
10.3 Display ........................................................................................... 117
10.3.1 General Information ....................................................................... 117
10.3.2 Screen ........................................................................................... 118
10.3.3 Colors ............................................................................................ 118
10.4 Operating loop ............................................................................... 119
10.4.1 General screens ............................................................................ 119
10.4.2 Detailed screens ............................................................................ 120
10.5 Analog inputs ................................................................................. 121
10.5.1 Base unit temperature inputs ......................................................... 121
10.5.2 Universal inputs of base unit and optional boards ......................... 123
10.5.3 pH/Redox/NH3analysis inputs ....................................................... 126
10.5.4 CR/Ci analysis inputs (conductive/inductive conductivity) ............. 128

Content
10.5.5 CR/Ci measuring ranges ............................................................... 129
10.6 Analog outputs of base unit and optional boards ........................... 132
10.7 Digital inputs of base unit and optional boards .............................. 133
10.8 Digital outputs of base unit and optional boards ............................ 134
10.9 Limit monitoring and alarms ........................................................... 135
10.9.1 Limit monitoring ............................................................................. 135
10.9.2 Alarms for analog signals .............................................................. 135
10.9.3 Digital signal alarms ....................................................................... 138
10.10 Calibration timers ........................................................................... 139
10.10.1 Configuration of the calibration timers ........................................... 139
10.11 Controller ....................................................................................... 140
10.11.1 Configuration of the controllers ...................................................... 140
10.11.2 Controller inputs ............................................................................. 144
10.11.3 Disturbance feedforward control .................................................... 145
10.11.4 Self-optimization ............................................................................ 146
10.12 Setpoint value configuration .......................................................... 147
10.13 Timers ............................................................................................ 148
10.13.1 Control timer .................................................................................. 150
10.14 Washtimer ...................................................................................... 151
10.15 Counters ........................................................................................ 152
10.16 Ethernet ......................................................................................... 153
10.17 Serial interfaces ............................................................................. 154
10.18 Formula .......................................................................................... 154
10.19 Logic formula ................................................................................. 155
10.20 Manual values (configuration) ........................................................ 155
10.21 External analog inputs ................................................................... 156
10.22 External digital inputs ..................................................................... 157
10.23 Flow ............................................................................................... 157
11 Retrofitting optional boards .........................................161
11.1 Inserting optional boards ............................................................... 161
11.2 Ci base calibration ......................................................................... 164

Content
12 Calibration in general ...................................................169
12.1 Notes ............................................................................................. 169
12.2 General information ....................................................................... 169
12.2.1 General procedure for calibration .................................................. 169
12.3 Calibration logbook ........................................................................ 171
13 Calibrating a pH measuring chain ...............................175
13.1 Notes ............................................................................................. 175
13.2 General information ....................................................................... 175
13.2.1 Calibration methods for pH sensors .............................................. 175
13.2.2 Calibration default settings for pH sensors ................................... 176
13.3 pH Calibration routines .................................................................. 178
13.3.1 Zero-point calibration ..................................................................... 178
13.3.2 Two-point and Three-point calibration ........................................... 180
14 Calibrating Redox sensors ...........................................183
14.1 Notes ............................................................................................. 183
14.2 General information ....................................................................... 183
14.2.1 Calibration methods for Redox sensors ......................................... 183
14.2.2 Calibration default settings for Redox sensors .............................. 184
14.3 Redox calibration routines ............................................................. 185
14.3.1 Zero-point calibration ..................................................................... 185
14.3.2 Two-point Calibration ..................................................................... 186
15 Calibrating ammonia sensors ......................................187
15.1 Notes ............................................................................................. 187
15.2 General information ....................................................................... 187
15.2.1 Calibration methods for ammonia sensors .................................... 187
15.2.2 Calibration default settings for ammonia sensors .......................... 187
15.3 Ammonia calibration routines ........................................................ 188
15.3.1 Zero-point calibration ..................................................................... 188
16 Calibrating CR conductivity sensors ..........................189
16.1 Notes ............................................................................................. 189

Content
16.2 General information ....................................................................... 189
16.2.1 Calibration methods for CR conductivity sensors (conductive) ..... 189
16.2.2 Calibration default settings for CR conductivity sensors ................ 190
16.3 CR calibration routines .................................................................. 192
16.3.1 Calibrating the relative cell constant .............................................. 192
16.3.2 Calibrating the temperature coefficient .......................................... 194
17 Calibrating Ci conductivity sensors ............................197
17.1 Important information ..................................................................... 197
17.2 General information ....................................................................... 197
17.2.1 Calibration methods for Ci conductivity sensors (inductive) .......... 197
17.2.2 Calibration default settings for Ci conductivity sensors ................. 198
17.3 Ci calibration routines .................................................................... 201
17.3.1 Calibrating the relative cell constant .............................................. 201
17.3.2 Calibrating the temperature coefficient .......................................... 203
17.3.3 Calibrating the TC-Curve ............................................................... 205
18 Calibrating universal inputs .........................................207
18.1 Important information ..................................................................... 207
18.2 General information ....................................................................... 207
18.2.1 Calibration methods for universal inputs ........................................ 207
18.2.2 Universal inputs calibration default settings ................................... 209
18.3 Universal input calibration routines ................................................ 211
18.3.1 Zero point/slope calibration (linear scaling) ................................... 212
18.3.2 Two-point calibration (linear scaling) ............................................. 213
18.3.3 Slope calibration (free chlorine, ph/Temp.-compensated) ............. 215
19 PC Setup Program .......................................................217
19.1 General Information ....................................................................... 217
19.2 Installing the JUMO PC setup program ......................................... 218
19.2.1 Procedure ...................................................................................... 218
19.3 Setup program login ...................................................................... 220
19.3.1 Rights in the setup program ........................................................... 221
19.4 QuickStart agent ............................................................................ 222

Content
19.5 User interface ................................................................................ 224
19.5.1 Elements of the user interface ....................................................... 224
19.5.2 Display protection .......................................................................... 226
19.5.3 Editing the setup file ...................................................................... 229
19.6 Menu bar ........................................................................................ 231
19.6.1 File menu ....................................................................................... 231
19.6.2 Data Transfer menu ....................................................................... 233
19.6.3 Extras ............................................................................................. 235
19.6.4 Windows ........................................................................................ 237
19.6.5 Info ................................................................................................. 238
19.7 Connection to device ..................................................................... 239
19.7.1 Device connections list .................................................................. 239
19.7.2 Configuring the connection with the assistant ............................... 241
19.7.3 Configuring the connection without the assistant .......................... 248
19.7.4 Searching for a device in the network ............................................ 250
19.8 Setting up the device with the JUMO PC setup program .............. 252
19.8.1 Configuring and parameterizing ..................................................... 252
19.8.2 User list .......................................................................................... 252
19.8.3 Country settings ............................................................................. 255
19.8.4 Device character set ...................................................................... 261
19.8.5 User level ....................................................................................... 263
19.8.6 Formula .......................................................................................... 264
19.8.7 Logic formula ................................................................................. 265
19.8.8 Customer-specific linearization ...................................................... 266
19.8.9 Buffer set tables ............................................................................. 269
19.8.10 Process screens ............................................................................ 270
19.8.11 Email .............................................................................................. 284
19.8.12 SMS gateway ................................................................................ 285
19.8.13 Web server .................................................................................... 291
19.8.14 Calibration logbook ........................................................................ 293
19.9 Online parameters ......................................................................... 294
19.9.1 Date and time ................................................................................ 294

Content
19.9.2 Screenshot ..................................................................................... 295
19.9.3 Ethernet ......................................................................................... 295
19.9.4 Enabling of extra codes ................................................................. 296
19.9.5 Deleting internal measurement data .............................................. 296
19.9.6 Adjusting / Testing ......................................................................... 297
20 Technical data ...............................................................303
20.1 Analog inputs base unit ................................................................. 303
20.1.1 Temperature measuring input (IN 4) .............................................. 303
20.1.2 Temperature measuring input (IN 5) .............................................. 304
20.1.3 Universal input (IN 6) ..................................................................... 304
20.1.4 Measuring circuit monitoring base unit .......................................... 304
20.2 Analog inputs optional boards ....................................................... 305
20.2.1 Universal input (IN 11, IN 12) ........................................................ 305
20.2.2 Analysis input: pH/Redox/NH3....................................................... 305
20.2.3 Analysis input: CR (resistive conductivity) ..................................... 306
20.2.4 Analysis input: Ci (conductivity, inductive) ..................................... 307
20.2.5 Temperature compensations ......................................................... 308
20.2.6 Measuring circuit monitoring, optional boards ............................... 309
20.3 Analog outputs of base unit and optional boards ........................... 310
20.4 Binary inputs base unit ................................................................. 310
20.5 Binary inputs optional boards ....................................................... 310
20.6 Binary outputs, power supply unit board ........................................ 310
20.7 Binary outputs, optional boards ..................................................... 311
20.8 Voltage supply outputs, optional board .......................................... 311
20.9 Interfaces ....................................................................................... 312
20.9.1 Serial interface RS485 (base unit ) ................................................ 312
20.9.2 Serial Interface RS422/485 (optional board) ................................. 312
20.9.3 PROFIBUS-DP (optional board) .................................................... 312
20.9.4 Ethernet optional board (10/100Base-T) ...................................... 313
20.9.5 USB interfaces ............................................................................... 314
20.10 Electrical data ................................................................................ 315
20.11 Screen Touchscreen ...................................................................... 315