JUMO AQUIS touch P 202580 User manual

Modular Multichannel Measuring Device for
Liquid Analysis with Integrated Controller and
Paperless Recorder
Type 202580
Operating Manual
b20.2580.0en
V2.00/EN/00607974
JUMO AQUIS touch P

Caution!
If the device or a sensor connected to it fails abruptly, it is likely that a
dangerous overdosage has occurred!
For this case, appropriate precautionary measures must be taken.
NOTE!
Read this operating manual before putting the device into service.
Keep the operating manual at a location that is readily accessible to
all users.

Content
1 Safety information ...........................................................13
1.1 Warning symbols ............................................................................. 13
1.2 Indicative symbols ........................................................................... 13
1.3 Intended use .................................................................................... 14
1.4 Qualification of personnel ................................................................ 14
2 Acceptance of goods, storage, and transport ..............15
2.1 Checking the delivery ...................................................................... 15
2.2 Important information about storage and transport .......................... 15
2.3 Returning goods .............................................................................. 15
2.3.1 Accompanying letter for repair ......................................................... 15
2.3.2 Protection against electrostatic discharge (ESD) ............................ 16
2.4 Disposal ........................................................................................... 16
3 Device Description ..........................................................17
3.1 Brief description ............................................................................... 17
3.2 Block diagram .................................................................................. 19
3.3 Device setup .................................................................................... 20
4 Identifying the device version ........................................21
4.1 Nameplate ....................................................................................... 21
4.2 Order details .................................................................................... 22
5 Mounting ..........................................................................27
5.1 Notes ............................................................................................... 27
5.2 Dimensions ...................................................................................... 28
5.3 Panel insertion ................................................................................. 30
6 Electrical connection ......................................................33
6.1 Installation notes .............................................................................. 33
6.2 Connecting cables ........................................................................... 35
6.2.1 Preparing coaxial cables for pH/redox electrodes ........................... 35
6.2.2 Conductor cross-sections for base unit and power supply unit ....... 37
6.2.3 Conductor cross-sections for optional boards ................................. 38
6.3 Galvanic isolation ............................................................................. 39

Content
6.4 Connection diagram ......................................................................... 40
6.4.1 Overview of connections .................................................................. 40
6.4.2 Analog inputs base unit ................................................................... 42
6.4.3 Analog inputs optional boards ......................................................... 44
6.4.4 Analog outputs ................................................................................. 52
6.4.5 Binary inputs .................................................................................... 53
6.4.6 Binary outputs, power supply unit board .......................................... 55
6.4.7 Binary outputs, optional boards ....................................................... 56
6.4.8 Mains power connection .................................................................. 57
6.4.9 Voltage supply outputs .................................................................... 58
6.4.10 Interfaces ......................................................................................... 59
7 Startup ..............................................................................61
7.1 Initial startup .................................................................................... 61
7.2 Function test .................................................................................... 62
7.2.1 Checking the optional boards .......................................................... 62
7.2.2 Checking sensors and inputs/outputs .............................................. 62
8 Operation .........................................................................65
8.1 Operating concept ........................................................................... 65
8.1.1 Passwords and user rights .............................................................. 65
8.1.2 Display and control elements ........................................................... 67
8.1.3 Menu structure ................................................................................. 68
8.1.4 Entry of text and numbers ................................................................ 73
8.2 Device menu .................................................................................... 75
8.2.1 Log-on/Log-out ................................................................................ 78
8.2.2 User level ......................................................................................... 79
8.2.3 Functional level ................................................................................ 80
8.2.4 Device information ........................................................................... 82
8.2.5 Service ............................................................................................. 83
8.2.6 Calibrating the touchscreen ............................................................. 84
8.3 Alarm/Event list ................................................................................ 85
8.3.1 Alarm list .......................................................................................... 86

Content
8.3.2 Event list .......................................................................................... 88
8.4 Memory Manager (USB flash drive) ................................................ 90
8.5 Operating the controllers ................................................................. 93
8.5.1 Automatic control mode ................................................................... 94
8.5.2 Controller in the manual mode ......................................................... 96
8.5.3 Hold mode ....................................................................................... 97
8.5.4 Optimizing controllers ...................................................................... 98
8.6 Operation of the data monitor/recording function ............................ 99
8.6.1 Data monitor/recording function control elements ......................... 100
8.6.2 History function .............................................................................. 103
8.7 Online visualization ........................................................................ 104
9 Parameterization ...........................................................109
9.1 Date and time ................................................................................ 109
9.2 Parameter Sets (Controller parameter) ......................................... 110
9.3 Setpoint values .............................................................................. 113
9.4 Manual values ................................................................................ 113
10 Configuration .................................................................115
10.1 Important information ..................................................................... 115
10.2 Basic settings ................................................................................. 116
10.3 Display ........................................................................................... 117
10.3.1 General Information ....................................................................... 117
10.3.2 Screen ........................................................................................... 118
10.3.3 Colors ............................................................................................ 118
10.4 Operating loop ............................................................................... 119
10.4.1 General screens ............................................................................ 119
10.4.2 Detailed screens ............................................................................ 120
10.5 Analog inputs ................................................................................. 121
10.5.1 Base unit temperature inputs ......................................................... 121
10.5.2 Universal inputs of base unit and optional boards ......................... 123
10.5.3 pH/Redox/NH3analysis inputs ....................................................... 126
10.5.4 CR/Ci analysis inputs (conductive/inductive conductivity) ............. 128

Content
10.5.5 CR/Ci measuring ranges ............................................................... 129
10.6 Analog outputs of base unit and optional boards ........................... 132
10.7 Digital inputs of base unit and optional boards .............................. 133
10.8 Digital outputs of base unit and optional boards ............................ 134
10.9 Limit monitoring and alarms ........................................................... 135
10.9.1 Limit monitoring ............................................................................. 135
10.9.2 Alarms for analog signals .............................................................. 135
10.9.3 Digital signal alarms ....................................................................... 138
10.10 Calibration timers ........................................................................... 139
10.10.1 Configuration of the calibration timers ........................................... 139
10.11 Controller ....................................................................................... 140
10.11.1 Configuration of the controllers ...................................................... 140
10.11.2 Controller inputs ............................................................................. 144
10.11.3 Disturbance feedforward control .................................................... 145
10.11.4 Self-optimization ............................................................................ 146
10.12 Setpoint value configuration .......................................................... 147
10.13 Timers ............................................................................................ 148
10.13.1 Control timer .................................................................................. 150
10.14 Washtimer ...................................................................................... 151
10.15 Counters ........................................................................................ 152
10.16 Ethernet ......................................................................................... 153
10.17 Serial interfaces ............................................................................. 154
10.18 Formula .......................................................................................... 154
10.19 Logic formula ................................................................................. 155
10.20 Manual values (configuration) ........................................................ 155
10.21 External analog inputs ................................................................... 156
10.22 External digital inputs ..................................................................... 157
10.23 Flow ............................................................................................... 157
11 Retrofitting optional boards .........................................161
11.1 Inserting optional boards ............................................................... 161
11.2 Ci base calibration ......................................................................... 164

Content
12 Calibration in general ...................................................169
12.1 Notes ............................................................................................. 169
12.2 General information ....................................................................... 169
12.2.1 General procedure for calibration .................................................. 169
12.3 Calibration logbook ........................................................................ 171
13 Calibrating a pH measuring chain ...............................175
13.1 Notes ............................................................................................. 175
13.2 General information ....................................................................... 175
13.2.1 Calibration methods for pH sensors .............................................. 175
13.2.2 Calibration default settings for pH sensors ................................... 176
13.3 pH Calibration routines .................................................................. 178
13.3.1 Zero-point calibration ..................................................................... 178
13.3.2 Two-point and Three-point calibration ........................................... 180
14 Calibrating Redox sensors ...........................................183
14.1 Notes ............................................................................................. 183
14.2 General information ....................................................................... 183
14.2.1 Calibration methods for Redox sensors ......................................... 183
14.2.2 Calibration default settings for Redox sensors .............................. 184
14.3 Redox calibration routines ............................................................. 185
14.3.1 Zero-point calibration ..................................................................... 185
14.3.2 Two-point Calibration ..................................................................... 186
15 Calibrating ammonia sensors ......................................187
15.1 Notes ............................................................................................. 187
15.2 General information ....................................................................... 187
15.2.1 Calibration methods for ammonia sensors .................................... 187
15.2.2 Calibration default settings for ammonia sensors .......................... 187
15.3 Ammonia calibration routines ........................................................ 188
15.3.1 Zero-point calibration ..................................................................... 188
16 Calibrating CR conductivity sensors ..........................189
16.1 Notes ............................................................................................. 189

Content
16.2 General information ....................................................................... 189
16.2.1 Calibration methods for CR conductivity sensors (conductive) ..... 189
16.2.2 Calibration default settings for CR conductivity sensors ................ 190
16.3 CR calibration routines .................................................................. 192
16.3.1 Calibrating the relative cell constant .............................................. 192
16.3.2 Calibrating the temperature coefficient .......................................... 194
17 Calibrating Ci conductivity sensors ............................197
17.1 Important information ..................................................................... 197
17.2 General information ....................................................................... 197
17.2.1 Calibration methods for Ci conductivity sensors (inductive) .......... 197
17.2.2 Calibration default settings for Ci conductivity sensors ................. 198
17.3 Ci calibration routines .................................................................... 201
17.3.1 Calibrating the relative cell constant .............................................. 201
17.3.2 Calibrating the temperature coefficient .......................................... 203
17.3.3 Calibrating the TC-Curve ............................................................... 205
18 Calibrating universal inputs .........................................207
18.1 Important information ..................................................................... 207
18.2 General information ....................................................................... 207
18.2.1 Calibration methods for universal inputs ........................................ 207
18.2.2 Universal inputs calibration default settings ................................... 209
18.3 Universal input calibration routines ................................................ 211
18.3.1 Zero point/slope calibration (linear scaling) ................................... 212
18.3.2 Two-point calibration (linear scaling) ............................................. 213
18.3.3 Slope calibration (free chlorine, ph/Temp.-compensated) ............. 215
19 PC Setup Program .......................................................217
19.1 General Information ....................................................................... 217
19.2 Installing the JUMO PC setup program ......................................... 218
19.2.1 Procedure ...................................................................................... 218
19.3 Setup program login ...................................................................... 220
19.3.1 Rights in the setup program ........................................................... 221
19.4 QuickStart agent ............................................................................ 222

Content
19.5 User interface ................................................................................ 224
19.5.1 Elements of the user interface ....................................................... 224
19.5.2 Display protection .......................................................................... 226
19.5.3 Editing the setup file ...................................................................... 229
19.6 Menu bar ........................................................................................ 231
19.6.1 File menu ....................................................................................... 231
19.6.2 Data Transfer menu ....................................................................... 233
19.6.3 Extras ............................................................................................. 235
19.6.4 Windows ........................................................................................ 237
19.6.5 Info ................................................................................................. 238
19.7 Connection to device ..................................................................... 239
19.7.1 Device connections list .................................................................. 239
19.7.2 Configuring the connection with the assistant ............................... 241
19.7.3 Configuring the connection without the assistant .......................... 248
19.7.4 Searching for a device in the network ............................................ 250
19.8 Setting up the device with the JUMO PC setup program .............. 252
19.8.1 Configuring and parameterizing ..................................................... 252
19.8.2 User list .......................................................................................... 252
19.8.3 Country settings ............................................................................. 255
19.8.4 Device character set ...................................................................... 261
19.8.5 User level ....................................................................................... 263
19.8.6 Formula .......................................................................................... 264
19.8.7 Logic formula ................................................................................. 265
19.8.8 Customer-specific linearization ...................................................... 266
19.8.9 Buffer set tables ............................................................................. 269
19.8.10 Process screens ............................................................................ 270
19.8.11 Email .............................................................................................. 284
19.8.12 SMS gateway ................................................................................ 285
19.8.13 Web server .................................................................................... 291
19.8.14 Calibration logbook ........................................................................ 293
19.9 Online parameters ......................................................................... 294
19.9.1 Date and time ................................................................................ 294

Content
19.9.2 Screenshot ..................................................................................... 295
19.9.3 Ethernet ......................................................................................... 295
19.9.4 Enabling of extra codes ................................................................. 296
19.9.5 Deleting internal measurement data .............................................. 296
19.9.6 Adjusting / Testing ......................................................................... 297
20 Technical data ...............................................................303
20.1 Analog inputs base unit ................................................................. 303
20.1.1 Temperature measuring input (IN 4) .............................................. 303
20.1.2 Temperature measuring input (IN 5) .............................................. 304
20.1.3 Universal input (IN 6) ..................................................................... 304
20.1.4 Measuring circuit monitoring base unit .......................................... 304
20.2 Analog inputs optional boards ....................................................... 305
20.2.1 Universal input (IN 11, IN 12) ........................................................ 305
20.2.2 Analysis input: pH/Redox/NH3....................................................... 305
20.2.3 Analysis input: CR (resistive conductivity) ..................................... 306
20.2.4 Analysis input: Ci (conductivity, inductive) ..................................... 307
20.2.5 Temperature compensations ......................................................... 308
20.2.6 Measuring circuit monitoring, optional boards ............................... 309
20.3 Analog outputs of base unit and optional boards ........................... 310
20.4 Binary inputs base unit ................................................................. 310
20.5 Binary inputs optional boards ....................................................... 310
20.6 Binary outputs, power supply unit board ........................................ 310
20.7 Binary outputs, optional boards ..................................................... 311
20.8 Voltage supply outputs, optional board .......................................... 311
20.9 Interfaces ....................................................................................... 312
20.9.1 Serial interface RS485 (base unit ) ................................................ 312
20.9.2 Serial Interface RS422/485 (optional board) ................................. 312
20.9.3 PROFIBUS-DP (optional board) .................................................... 312
20.9.4 Ethernet optional board (10/100Base-T) ...................................... 313
20.9.5 USB interfaces ............................................................................... 314
20.10 Electrical data ................................................................................ 315
20.11 Screen Touchscreen ...................................................................... 315

Content
20.12 Case .............................................................................................. 316
20.13 Functions ....................................................................................... 317
20.13.1 Controller channels ........................................................................ 317
20.13.2 Recording function ........................................................................ 318
20.13.3 Customer-specific linearization ...................................................... 318
20.14 Approvals/approval marks ............................................................. 318

Content

13
1 Safety information
1.1 Warning symbols
1.2 Indicative symbols
DANGER!
This symbol indicates that the risk of personal injury from electrocution exists
if the appropriate precautionary measures are not taken.
WARNING!
In conjunction with the signal word "Warning", this symbol indicates that the
risk of personal injury or death exists if the appropriate precautionary measures
are not taken.
CAUTION!
In conjunction with the signal word "Caution", this symbol indicates that the risk
of equipment damage or data loss exists if the appropriate precautionary mea-
sures are not taken.
CAUTION!
This symbol indicates that components of the device can be destroyed as the
result of electrostatic discharge (ESD = ElectroStatic Discharge) if the appro-
priate precautionary measures are not taken. When returning modules, assem-
blies, or components from the device, use only the ESD packaging provided.
READ THE DOCUMENTATION!
This symbol, which is attached to the device, indicates that the associated doc-
umentation for the device must be observed. This is necessary in order to rec-
ognize the nature of the potential danger and take the necessary measures to
avoid it.
NOTE!
This symbol refers to important information about the product, its handling,
or additional use.
REFERENCE!
This symbol refers to additional information in other sections, chapters or
other instructions.
DISPOSAL!
At the end of its service life, the device and any batteries present do not belong
in the trash! Please dispose of them as required by regulations and in an envi-
ronmentally sound manner.

1 Safety information
14
1.3 Intended use
The JUMO AQUIS touch P is is designed for measurement, control, and auto-
mation tasks in industrial environments as specified in the technical data. Use
for any other purpose is considered contrary to the intended use.
vChapter 20 "Technical data", Page 303
The device has been manufactured in compliance with applicable standards and
guidelines as well as applicable safety regulations. Improper use can result in
personal injury or property damage.
To avoid risks, the device may be used only as follows:
• For the intended use
• when in good order and condition
• when taking into account the technical documentation provided
Risks resulting from the application may arise, e.g. as the result of missing safe-
ty provisions or wrong settings, even when the device is used properly and as
intended.
1.4 Qualification of personnel
This document contains the information required to ensure use of the unit as in-
tended. It is meant for technically qualified individuals who have been specially
trained and have the appropriate know-how in the field of automation technology
(measurement and control instrumentation).
Understanding and technically correct observance of the safety instructions and
warnings contained in the supplied documentation are prerequisites for safe
mounting, installation, and commissioning as well as safety during operation.
Only qualified individuals have the required technical knowledge to interpret and
put into practice the safety instructions and warnings used in this documentation
in any given situation.

15
2 Acceptance of goods, storage, and transport
2.1 Checking the delivery
• ensure that the packaging and its contents are undamaged
• check the delivery for completeness against the delivery papers and the or-
der details
• inform the supplier immediately if there is any damage
• retain damaged parts until the situation has been clarified with the supplier
2.2 Important information about storage and transport
• store the device in a dry, clean environment
• observe the permissible ambient conditions,
vChapter 20 "Technical data", Page 303
• protect the device from shock during transport
• the original packaging offers optimal protection for storage and transport
2.3 Returning goods
• if repairs are needed, return the device in clean condition and in its entirety
• use the original packaging when sending the unit back
2.3.1 Accompanying letter for repair
Please include the completed accompanying letter for repair when returning
goods. Do not forget to state the following:
• Description of the application
• Description of the error that has occurred
The accompanying letter for repair is linked to www.jumo.de on the Internet un-
der the heading Service & Support as follows:
Product Service rRepair Service rReturning a unit

2 Acceptance of goods, storage, and transport
16
2.3.2 Protection against electrostatic discharge (ESD)
To prevent damage from ESD, electronic assemblies, or components with a
high internal resistance must be handled, packaged, and stored in an environ-
ment that protects against ESD. Measures that protect against electrostatic dis-
charge and electric fields are described in DIN EN 61340-5-1 and DIN EN
61340-5-2 "Protection of electronic devices from electrostatic phenomena".
When sending back electronic assemblies or components, please note the fol-
lowing:
• Pack sensitive components only in an environment providing protection
against ESD. Such workplaces conduct existing electrostatic charges to
ground in a controlled manner and prevent electrostatic charge buildup due
to friction.
• Use only packaging intended specifically for ESD-sensitive assemblies/com-
ponents. These must be made from conductive plastics.
No liability is assumed for damage caused by electrostatic discharge (ESD).
2.4 Disposal
Disposing of the packaging material
All packaging material is recyclable.
CAUTION!
Electrostatic charges occur in non-ESD-protected environments.
Electrostatic discharge can damage assemblies or components.
For transport purposes, use only the ESD packaging provided.
DISPOSAL!
At the end of its service life, the device and any replaced parts do not belong
in the trash. These items are made from materials that can be reclaimed
through "recycling".
Dispose of the device and the packaging material as required by regulations
and in an environmentally sound manner!
The country-specific laws and regulations for handling and disposing of waste
must be observed!

17
3 Device Description
3.1 Brief description
Measuring
The JUMO AQUIS touch P provides a central platform for the display and pro-
cessing of pH value, redox voltage, electrolytic conductivity, resistance of high-
purity water, temperature, quantities of disinfecting agents such as free chlorine,
total chlorine, chlorine dioxide, ozone, hydrogen peroxide and peracetic acid or
even flow rates. Pulse frequency inputs (counters) are available for flow rate
measurement. Universal inputs can be used to measure analog measurands us-
ing standard signals [0(4) to 20 mA or 0 to 10 V] The unit can measure and man-
age up to 17 parameters simultaneously.
Controlling
Besides numerous simple alarm, limit value or time-controlled switching func-
tions, up to 4 higher-order control loops can be defined in the JUMO AQUIS
touch P at the same time. Tried and tested JUMO control algorithms are used
for P, PI, PD, and PID control in these applications.
Display
A 3.5" TFT color screen with touch function serves to display all parameters as
well as operate and setup the device. The plain text operation philosophy virtu-
ally eliminates the need for a manual. German, English, and, on request, French
are included in the device at the factory as selectable user interface languages
(see order details). Using the PC setup program, the language library of the unit
can be expanded to as many as 15 languages. It's also possible to display lan-
guages that use Chinese and Cyrillic characters. As a result, the device is pre-
destined for global use.
Recording
A paperless recorder is integrated for data recording. Up to 8 analog quantities
and 6 binary signals are registered and displayed on the screen in a time-depen-
dent curve. Storage is tamper-proof and enables official recording obligations to
be fulfilled. The data can be extracted using the JUMO PCC software or to a
USB flash drive for evaluation by the JUMO PCA 3000 PC evaluation software.

3 Device Description
18
Application examples
The modular setup and open structure of the device permits a host of potential
applications:
• Municipal and industrial water treatment in wastewater treatment plants
• Process systems
• Drinking and bathing water monitoring
• Pharmaceutical water
• Food and beverage production (CIP/SIP plants)
• Gas scrubbers / air washers
• Cooling tower control
• Ion exchangers
• RO-units (reverse osmosis)
• Power stations and energy plants
• Fish breeding
• Desalination of seawater
NOTE!
The device is not suitable for use in a potentially
explosive atmosphere.

19
3 Device Description
3.2 Block diagram
Voltage supply
according - order details
AC 110 to 240 V, 48 to 63 Hz or
AC/DC 24 V +30/-25 %, 48 to 63 Hz
Optional board:
Ethernet
RS422/485 or PROFIBUS-DP
for web server, e-mail,
setup program, Modbus TCP/IP
and JUMO PCC/PCA3000
Power supply unit and base unit
with series connections
Expansion slots
for AddOn with
Optional boards
PWR IN
OUT 8/9
Analog/binary output
IN 11 analog input
IN 12 analog input
OUT 6/7
Analog/binary output
COM 2
COM 2
IN 11
IN 12
OUT 12/13
OUT 10/11
OUT 10/11
Analog/binary output
OUT 12/13
Analog/binary output
Optional boards for
Analog outputs:
Optional boards for
binary outputs:
only OUT 14/15
Optional board for
voltage supply
outputs
Standard signals 0 to 10 V/
0(4) to 20 mA
1-way relay changeover contact/
2-way relay normally open contact/
1-way solid state relay triac/
2-way solid state relay
PhotoMOS®/
1-way logic output 0/22 V/
2-way logic output 0/12 V
:
DC ±5 V for ISFET pH-sensors
DC 24 V for
transmitters, sensors etc.
Serial interface for Modbus
USB device interface
COM 1 RS485
Input for standard signal
(current signal) 0(4) to 20 mA
via USB flash drive firmware,
extract measurement-data memory,
save service data,
save/load configuration
Pt100, Pt1000,
RTD temperature probe with
customer-specific characteristic line,
IN 5 additionally: update resistance
transmitter and NTC
Switching signals
Pulse frequency signals
for e.g. manual
mode, timer start/stop etc.
IN 2 and IN 3 additionally:
for
Pulse generator, e.g. impeller
sensors for flow measurement
IN 1 binary input 1
IN 6 universal input
IN 2 binary input 2
IN 3 binary input 3
IN 4 temperature input 1
IN 5 temperature input 2
USB host interface
Standard signals
0 to 10 V or 0(4) to 20 mA
OUT 4 analog output
Relay switching outputs with
normally open contact
OUT 1 binary output
OUT 2 binary output
Optional board
Universal inputs:
0(4) to 20 mA, 0 to 10 V, Pt100,
Pt1000, RTD temperature probe
with customer-specific characteristic
line, Resistance transmitter
IN 13/14/15
Binary inputs
IN 16/17/18
Binary inputs
Optional board
3-way binary input:
for up - 3 switching signals
IN 7 Option analysis 1
IN 8 Option analysis 2
Optional boards for
analysis inputs
(in any combination):
pH-value/redox potential/NH
electrolytic conductivity
(conductive)
electrolytic conductivity
(inductive)
3
for pH sensors (conventional and
ISFET), redox-, or NH sensors/
for
Conductivity sensors
in 2-/4 conductor technology/
for inductive
conductivity sensors from JUMO
3
IN 7
IN 8
IN
13/14/15
IN
16/17/18
OUT 8/9
OUT 6/7
for setup program and
extract measurement data via
JUMO PCC/PCA3000

3 Device Description
20
3.3 Device setup
(1) Mounting brackets
(2) Metal case barrel
(3) Rear panel with connection terminals (base unit and optional boards)
(4) Housing front
(5) LED (voltage supply switched on)
(6) Touch screen TFT color screen
(7) USB interfaces
(1)
(1)
(2)
(2) (3)
(6) (7)
(4)(5)