Kaba Simplex 3000 Series User manual

Drive Assembly Installation Instructions
SIMPLEX®3000 SERIES

2
ackage Contents:
Tools Required For Installation
(1) drive assembly
(1) cam plug (Adams-Rite #4580)
(1) cardboard template
(1) cam plug cover (31/32" backset only)
(2) mounting screws 10-24 thd x 11/2"
(2) threaded sex nuts
(2) mounting bushings
• tape
• electric drill (variable speed recommended)
• small flat head screwdriver
• medium flat head screwdriver
• large phillips head screwdriver
• center punch
• (31/32") drill bit
• (3/8") drill bit
• (7/8") hole saw
• (1/8") drill bit
• (1/4") drill bit
• hammer
• deburring tool
• safety goggles
TABLE OF CONTENTS
Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Tools Required for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
A. Hardware Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Cam Plug Handing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
B. Stile Preparation for Combination Side of Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
C. Stile Preparation for Trim Plate Side of Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
D. Drill Lock and Trim Plate ounting Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
E. Hardware Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Warnings and Cautions
Important: Carefully inspect windows, doorframe, door, etc. to ensure that
the recommended procedures will not cause any damage. Kaba Access
Control’s warranty does not cover damages caused by installation.
Caution: Wear safety glasses when preparing door.

3
A. HARDWARE DISASSEMBLY
A-1 Remove Adams-Rite face plate from
edge of door exposing the cylinder set
screws (See Figure 1).
A-2 Loosen the cylinder set screw (securing
key cylinder to Adams-Rite latch) and
remove the mortise cylinder from the
dead latch assembly (See Figure 1).
A-3 With the exception of the Adams-Rite dead
latch assembly, remove all other hardware
from door: knob, handle, etc (See Figure 1).
CAM LUG HANDLING
A-4 Determine the required handing of cam
disc on Adams-Rite cam plug #4580 (See
Figure 2). Looking at the edge of the door,
determine on which side the lock is to be
installed.
Note: Factory cam plug handing is RH.
If the cam disc handing needs to be changed, proceed with steps A to D.
If not, proceed to Section B-1.
A. Remove the retainer clip from the pivot pin.
B. Pull the cam pivot pin out of the disc.
Note: Do not remove the driver piece.
C. Turn the cam over and push the cam pivot pin through the cam and
into the disc.
D. Reinstall the retainer clip onto the cam pivot pin.
FIGURE 1
Narrow
Stile
Adams-Rite
Dead Latch
Assembly
Adams-Rite Face Plate
Adams-Rite
Cam Plug in
Cylinder Hole
Part #4580
Adams-Rite
Cam Plug
Part #4580
(Backside)
ortise
Cylinder
Cylinder
Set Screw
AB
CD
FIGURE 2
IF IT IS TO BE
THIS SIDE
THE CA DISC
SHOULD BE HANDED
AS SHOWN BELOW
IF IT IS TO BE
THIS SIDE
THE CA DISC
SHOULD BE HANDED
AS SHOWN BELOW

4
B. STILE RE ARATION FOR COMBINATION SIDE OF
DOOR
B-1 Install Adams-Rite cam plug
#4580 to the Adams-Rite dead
latch. Snug tighten the cylinder
set screw (See Figure 1). See
Section E-1 for final screw
adjustment .
B-2 Position the cardboard template
(locate on cam plug pins) as
shown (See Figure 3). Align
template such that it is parallel to
the stile of the door.
Note: It may be necessary to further
loosen the cylinder set screw referred
to in Section A-2 allowing movement
of the template. Secure template to
the stile using tape.
B-3 Center punch templates holes
marked A, B and C (See Figure 3).
B-4 Carefully remove cardboard
template (to be used again in
Section C-1). Drill pilot holes
marked A, B and C using a .094
(3⁄32") diameter drill bit (See
Figure 4).
Note: Drill through lock side of
door only. (Wear safety goggles
when drilling.)
FIGURE 3
FIGURE 4
Narrow
Stile
Adams-Rite
Dead Latch
Assembly
Adams-Rite
Face Plate
Adams-Rite
Cam Plug
Part #4580
Cardboard Template
31⁄32" B.S.—R.H.
Part #64145
31⁄32" B.S.— L.H.
Part #64146
11⁄8" B.S.—R.H.
Part #64143 (shown)
11⁄8" B.S.—L.H.
Part #64144
Cylinder
Set Screw
Cardboard
Template
Parallel to
Stile
Combination Lock Side
Combination Lock Side
AA
C
B
C
C
B
C
AA
Narrow
Stile
Adams-Rite
Dead Latch
Assembly
Adams-Rite
Face Plate Adams-Rite
Cam Plug
Part #4580
.094 3⁄32"
Clear Drilled
Pilot Holes
.094 3⁄32"
Clear Drilled
Pilot Holes
Cylinder
Set Screw

5
C. STILE RE ARATION FOR TRIM LATE SIDE OF DOOR
(Trim plate assembly is included in lock
housing box marked 3001 or 3002).
C-1 Secure an Adams-Rite cam plug
#4580 to the trim plate side of the
dead latch assembly.
Note: Installation of this cam plug will
require the opposite handing as used on
the combination lock side of the door. In
the event opposite handing is required,
reverse cams as detailed in Section A.
C-2 Align and center punch holes using
the cardboard template as done in
Sections B-2 and B-3 on the
combination lock side. Position the
cardboard template as shown (See
Figure 5). ( ake sure the inside
trim plate imprint of template is
exposed.) Center punch A, B and C
holes. If obstructing hardware exists,
cut cardboard template to allow for
flush seating against stile.
C-3 Remove cardboard template. Drill
pilot holes marked A, B and C using
a .094 (3⁄32") diameter drill bit (See
Figure 6).
FIGURE 6
FIGURE 5
Narrow
Stile
AA
CC
B
CC
B
Trim late Side
Trim late Side
Adams-Rite
Cam Plug Pins
.094 3⁄32"
Pilot Holes
.094 3⁄32"
Pilot Holes
7⁄8" Clear
Drilled Hole
3⁄8" Clear
Drilled Hole
Cylinder
Set Screw
Cylinder
Set Screw
Cardboard
Template
Parallel to
Stile
AA

6
KABA SIM LEX®
LIMITED WARRANTY
Kaba Access Control warrants this product to be free from defects in material
and workmanship under normal use and service for a period of one (1) year.
Kaba Access Control will repair or replace, at our discretion, locks found by Kaba
Access Control analysis to be defective during this period. Our only liability,
whether in tort or in contract, under this warranty is to repair or replace
products that are returned to Kaba Access Control within the one (1) year
warranty period.
This warranty is in lieu of and not in addition to any other warranty or condition,
express or implied, including without limitation merchantability, fitness for
purpose or absence of latent defects.
ATTENTION: This warranty does not cover problems arising out of improper
installation, neglect or misuse. All warranties implied or written will be null and
void if the lock is not installed properly and /or if any supplied component part is
substituted with a foreign part. If the lock is used with a wall bumper, the
warranty is null and void. If a doorstop is required, we recommend the use of a
floor secured stop.
The environment and conditions of use determine the life of finishes on Kaba
Access Control products. Finishes on Kaba Access Control products are subject
to change due to wear and environmental corrosion. Kaba Access Control cannot
be held responsible for the deterioration of finishes.
Authorization to Return Goods
Returned merchandise will not be accepted without prior approval. Approvals
and Returned Goods Authorization Numbers (RGA Numbers) are available
through our Customer Service department in Winston-Salem, NC 800.849.8324.
The serial number of a lock is required to obtain this RGA Number. The
issuance of an RGA does not imply that a credit or replacement will be issued.
The RGA number must be included on the address label when material is
returned to the factory. All component parts including latches and strikes (even
if not inoperative) must be included in the package with return. All merchandise
must be returned prepaid and properly packaged to the address indicated.

KABA ACCESS CONTROL 2941 INDIANA AVENUE WINSTON-SALE , NC 27199-3770
NO POSTAGE
NECESSARY
IF AILED
IN THE
UNITED STATES
BUSINESS RE LY MAIL
FIRST-CLASS AIL PER IT NO. 1563
POSTAGE WILL BE PAID BY ADDRESSEE
WINSTON-SALE , NC

Thank you for purchasing our product. In order to protect your investment and to enable us to better serve you in the future, please fill out this registration card and return it to Kaba Access Control, or register online at www.kabaaccess.com.
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What area is being secured with this lock? (e.g. Front Door, Common Door, Exercise Room)
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7
Notes

8
D. DRILL LOCK AND TRIM
LATE MOUNTING HOLES
D-1 Remove Adams-Rite cam plug(s)
and Adams-Rite dead latch assembly
from door (See Figure 7). (This will
prevent chips from entering the
latch.)
D-2 You are now ready to enlarge pilot
holes marked A, B and C on both sides
of stile. Enlarge holes to sizes as
follows: (See Figure 8). Enlarge 2
holes marked A to a .375 diameter
(3⁄8") drill bit. Enlarge the 2 holes
marked C to a .250 diameter (1⁄4") drill
bit. Enlarge 1 hole marked B to a .875
(7⁄8") drill bit. ake sure that all holes
are deburred prior to hardware
assembly.
FIGURE 8
AA
CC
B
Trim late Side
1⁄4" Clear
Drilled Hole
7⁄8" Clear
Drilled Hole
3⁄8" Clear
Drilled Hole
Cylinder
Set Screw
FIGURE 7
Narrow
Stile
Adams-Rite
Dead Latch
Assembly
Adams-Rite Face Plate
Adams-Rite
Cam Plug in
Cylinder Hole
Part #4580
Adams-Rite
Cam Plug
Part #4580
(Backside)
ortise
Cylinder
Cylinder
Set Screw

9
E. HARDWARE ASSEMBLY
E-1 Re-install Adams-Rite dead latch assembly.
Re-install Adams-Rite cam plug or plugs
(Do not tighten cylinder set screw) (See
Figure 9).
E-2 Locate the drive assembly on lock side of
door over the pins on the Adams-Rite cam
plug. Secure lower portion of drive assembly
using two threaded sex bolts, two mounting
bushings and two 10-24 thd. X 13⁄4"
mounting screws (See Figure 10). Tighten
the cylinder set screw. ake sure the drive
moves freely up and down when holding
Adams-Rite latch depressed. Drive should
return freely to original position without the
help of the Adams-Rite latch spring.
FIGURE 10
Housing
Locator
Stud
Adams-Rite
Dead Latch
Assembly
Adams-Rite
Face Plate
Adams-Rite
Cam Plug
Pins
#74xxx
Drive Assembly
(Sample
Illustration)
ounting
Bushings (2)
ounting Screws (2)
As shown on each Drive Assembly
•31⁄32" B.S.—L.H. Drive
Assembly Part #74422
•31⁄32" B.S.—R.H. Drive
Assembly Part #74420
• 1 1⁄8" B.S.—L.H. Drive
Assembly Part #74418
• 1 1⁄8" B.S.—R.H. Drive
Assembly Part #74416 Cylinder
Set Screw
Threaded
Sex Nuts (2)
Combination Lock Side
Combination Lock Side
Note: For 31⁄32" backset, a cam plug cover is
provided for covering the partially exposed
cylinder hole in the stile. Place cover over
cam plug pins before assembling drive
assembly.
FIGURE 9
Narrow
Stile
Adams-Rite
Dead Latch
Assembly
Adams-Rite Face Plate
Adams-Rite
Cam Plug in
Cylinder Hole
Part #4580
Adams-Rite
Cam Plug
Part #4580
(Backside)
ortise
Cylinder
Cylinder
Set Screw

Kaba Access Control
2941 Indiana Avenue
Winston-Salem, NC 27105 USA
Tel: [phone] or 336.725.1331
Fax: [phone] or 336.725.3269
www.kabaaccess.com PKG2582 0909