Kaba 5402 Series User manual

Technical Manual

Table of Contents
SECT ON 1 – NTRODUCT ON
PeaksGlobalBrochure .............................................................1-1
KabaAccessControl...............................................................1-3
TerminologyUsedinThisManual.....................................................1-3
Resources .......................................................................1-3
Patents .........................................................................1-4
CompetitivePatents ...............................................................1-4
Key Blank Identification Number and Peaks Global Contracts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
KabaPeaksGlobalQuality..........................................................1-5
SECT ON 2 – PRODUCT NFORMAT ON
Conventional Mortise Cylinders – 5401 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
MortiseCylinderKits ...............................................................2-1
Conventional Rim Cylinders – 5402 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Key-in-KnobCylinders .............................................................2-3
Tools ...........................................................................2-5
Key-in-KnobCylinders–5400Series..................................................2-6
Padlocks–Key-in-KnobCylinders ...................................................2-21
Padlocks–InterchangeableCores ...................................................2-22
Cabinet Locks and Specialty Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22
Small ormat Interchangeable Cores (Capped) – 5800 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-23
Small ormat Interchangeable Cores (Spring Loaded) – 5900 Series . . . . . . . . . . . . . . . . . . . . . . . .2-23
Large ormat Interchangeable Cores for Corbin Russwin – 5140 Series . . . . . . . . . . . . . . . . . . . . .2-23
Large ormat Interchangeable Cores for Yale – 5240 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-24
Large ormat Interchangeable Cores for Medeco 32 – 5340 Series . . . . . . . . . . . . . . . . . . . . . . . . .2-24
Removable Cores for Schlage – 5440 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25
Removable Cores for Sargent – 5540 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25
Product Specifications and Testing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-26
SECT ON 3 – KEY CUTT NG AND P NN NG
LubricatingthePlug ...............................................................3-1
DeterminingNodeandDiscPositions .................................................3-1
Installing blocking Pins, Discs and illers – Conventional Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Installing blocking Pins, Discs and illers – Interchangeable Cores . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Inserting Peaks Patented Bottom Pins in Small ormat Interchangeable Cores . . . . . . . . . . . . . . . . .3-4
Cylinder Stamping, Marking, Lubrication & Tailpiece Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
KeyBittingSpecifications ...........................................................3-8
CuttingKeysbyCode ..............................................................3-9
Duplication ......................................................................3-9
ComponentsforPinning ...........................................................3-10
PinLengthsandStackHeights......................................................3-11
PinningConventionalCylinders .....................................................3-12
PinningInterchangeableCores......................................................3-13
Calculating Small ormat Interchangeable Cores – A2 System Pin Stacks . . . . . . . . . . . . . . . . . . . .3-17
CalculatingOtherA2PinningStacks .................................................3-18
A2 System Small ormat Interchangeable Core Pinning Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
Calculating Small ormat Interchangeable Cores A4 Pinning Stacks . . . . . . . . . . . . . . . . . . . . . . . .3-20
CalculatingOtherA4PinningStacks .................................................3-21
A4 System Small ormat Interchangeable Cores Pinning chart . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22

A publication of Kaba Access Control
2941 Indiana Ave.
Winston-Salem, NC 27105
No part of this book may be reproduced or transmitted in any
form or by any means, electronic or mechanical, including
photocopying, recording, or by any information storage and
retrieval system, without prior written permission from the
Publisher.
The information contained in this publication is accurate to the
best of Kaba Access Control’s knowledge.
Specifications are subject to change without notice.
SECT ON 4 – KEY CONTROL AND RECORD KEEP NG
Introduction ......................................................................4-1
AuthorizedSignatureCard ..........................................................4-1
Dealer Systems – Authorized Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Adding / Deleting Names on the Signature Card for actory Key Systems . . . . . . . . . . . . . . . . . . . . .4-2
AuthorizedProcedure ..............................................................4-3
Writing the Key System Expansion Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
TheStandardKeyCodingSystem ....................................................4-5
SpecialSymbols ..................................................................4-6
SKD Combinations – Non-master Keyed Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Designing Top Master Keys and Control Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
TheTMKRegister.................................................................4-9
SECT ON 5 – CYL NDER NSTALLAT ON GU DE
Introduction ......................................................................5-1
IdentifyingtheManufacturer .........................................................5-2
CylinderRemovalMethods..........................................................5-3
ArrowArchitecturalHardware ........................................................5-4
Corbin Russwin Architectural Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
CorbinRusswin ...................................................................5-5
alconLockCo. ..................................................................5-7
MarksUSA ......................................................................5-7
Sargent .........................................................................5-8
SchlageLockCo. ................................................................5-10
YaleSecurity ....................................................................5-10

PEAKS G OBA ®
TECHNICA MANUA
Peaks Global®Advantages
• Blanks and cut keys protected by strong, uncontested utility patents
• Patented key control without added expense of UL437
• Retrofits a wide variety of lock brands
• Combines conventional mortise, rim and key-in-knob cylinders, with Best,
Arrow, and alcon interchangeable cores, and Corbin Russwin, Medeco,
Yale, Schlage and Sargent removable cores, all in the same patent protected
keying system
• Maximizes use of existing hardware for substantial cost savings
• Cores can be added to existing non-IC systems without loss of keying capacity
• Cylinders resistant to key manipulation for safer master keying
• Lowest cost entry into key control market
• Technically simple
• Uses existing key machines
• Distributor supported
• Made in America by world's oldest, largest manufacturer of key control and high security products
• World class factory support

Technical Manual
Section 1: Introduction

Section 1 - 1
ntroduction
Kaba has produced high security
key control products for over 25
years. rom the strength of that
technology comes a new system –
Peaks Global. Peaks Global is a
dealer exclusive patented key
control system available in a limit-
ed number of keyways. It allows
each Dealer to have a unique
keyway so exclusive that there isn’t
another one like it, anywhere on
the globe.
or dealers lucky enough to get one
of the Global Exclusive keyways,
this means something to call your
own. You are the only one who
can sell systems based on your
keyway. You can even customize
the key bow to include your logo
and name.
Peaks Global gives you complete
control over sales and service of
your keyway, and virtually guaran-
tees repeat business from existing
customers. It feels good to be
the expert – to be in control of a
product, and Peaks Global is the
product to give you that control.
The advantages of Peaks
Patented Key Controls
To create Peaks Global, Kaba
engineers first utilized the technolo-
gy made popular by our original
Peaks system. Machined nodes
were then added to the side of the
key for added protection against
unauthorized duplication. This utili-
ty-patented design provides more
security than common design
patents. Your authorization is
required to order cut keys, key
blanks, and key cylinders, which
provides you with complete control
– and you and your customers with
actual security – not simply the
words “Do Not Duplicate.” The
Peaks Global design eliminates
vector forces from users over-
torquing keys and using them to
turn latches – ensuring trouble free
service.
Peaks Global does not require any
special training to cut the keys, and
utilizes standard Peaks key cutting
equipment.
Peaks®Global –Providing Dealers with an exclusively unique
patented keyway.
ntroduction to Peaks Global
US Patent # 6,983,630

Section 1 - 2
ntroduction
The most adaptable
Patented Key Control
System
Peaks Global provides a flexible
system that can be master keyed.
Kaba Peaks products are the indus-
try leader in compatibility with all
major hardware brands. No matter
what hardware is used at a facility,
you can use one Peaks Global key
to operate all the locks. This allows
customers to upgrade to high secu-
rity by replacing only the cylinder,
not the hardware.
The Peaks Global system is
designed to provide dealers an
exclusive keyway for conventional
cylinders. This design includes
retrofit cylinders for ANSI mortise,
rim, deadbolt, padlock, and key-in-
knob / lever designs.
Security
Locking Technologies
Peaks Global offers the added
security of three locking
technologies and shear lines
Pins – engaged by cut of key
Peaks Technology – engaged by
peaks on top and bottom of key
Disc Technology – engaged by nodes
on side of key
These three technologies work
together during operation of the
product to make Peaks Global
truly unique in its function – a claim
backed up with our patents. Unique
function and an exclusive keyway
combine to create a revolution in
patented key control.
Fillers: Placed where there are not active Discs
Peaks
Discs: Placed according to your specific
node pattern on side of keyway
Plug
Blocking Pins:
Stops unauthorized
keys
Nodes:
Strong, machined
protrusions on both
sides of the key – in
proper code patterns,
moves active disc to
provide proper shear
line
Peaks Global
Rim
Mortise
Key in Lever / Knob
Replacement Cylinders Fit: Adams Rite, Alarm Lock, American Lock, Arrow, Best, Corbin, Detex, Dor-o-matic,
alcon, Jackson Device, Locknetics, LSDA, Marks, Master Padlock, Medeco, Monarch, Olympus, Omnia, PDQ,
Precision, Russwin, S. Parker, Sargent, Schlage, Simplex, Unican, Von Duprin, Yale and many more.
The Peaks Global key also works in conjunction
with interchangeable and removable cores for
installations requiring a mix of cylinder formats.
Peaks Global Compatibility
Peaks Global Operation
nterchangeable Cores

Kaba recommends the following resources:
1. Door and Hardware Institute publications, available from DHI, 14170 Newbrook Drive,
Chantilly, VA, 22021. Tel: [phone]
- Abbreviations and Symbols as used in Architectural Door and Hardware Schedules and Specifications
-Sequence and Format for the Hardware Schedule
-Basic Architectural Hardware
-Keying Manual
2. ALOA publication, available from Associated Locksmiths of America,
3003 Live Oak Street, Dallas, TX 75204. Tel: [phone]
-Fundamentals of Master Keying
Certain forms used in this manual have been reprinted with permission from undamentals of Master Keying.
You are free to copy the master keying forms at the back of the manual as is, or alter them. There are many
other forms available, from site surveys to specialized bitting lists.
3. Kaba Customer Service and Key Records Department are available from Monday through riday, 7:30 a.m.
to 4:30 p.m. Eastern Time to answer questions. or Customer Service please call 1-800-849-8324, Ext. 1.
or the Key Records Department, please call 1-800-849-8324, Ext. 285.
Peaks Key Control Systems are the most cost effective, patented high security key control systems
available. The Kaba Peaks Global high security cylinder family retrofits most Grade 1 and Grade 2 hardware
sold in the US today. Available in key-in-knob, mortise, rim, and interchangeable core configurations. Kaba
Peaks Global provides the unique ability to key Peaks Global standard cylinders and Peaks Classic interchange-
able core cylinders alike so one Global key will operate both styles of hardware. A series of discs located along
both sides of the plug prevent unauthorized keys from operating the cylinder. Special nodes on the key interact
with the discs within the plug that are required for proper cylinder operation. Since the uncut key blank itself is
patented, Kaba controls blank manufacture and distribution.
Section 1 - 3
ntroduction
Kaba Access Control
Kaba has provided strong, powerful security solutions since 1862, when German businessman ranz Bauer
established a locksmith and safe company named Kassa Bauer (Bauer Safe). Over the past 140 years Kaba
has continually increased its capabilities and expanded its vision, becoming a world leader in access control
solutions and door hardware.
Today, Kaba’s worldwide operations serve millions of customers in more than 150 countries with a comprehen-
sive set of products and services that range from safe locks to access control system integration. More than
7,000 Kaba employees, located in 20 countries are working to maintain the highest levels of customer satisfac-
tion as we continue to grow and expand our vision.
Kaba defines the future of access control as Total Access – the integration of all access control devices, from
door hardware to mechanical locking systems, to electronic access systems and data collection. The people of
Kaba are committed to leading the access control industry.
Terminology Used in This Manual
Resources
Professional industry groups, like the Associated Locksmiths of America (ALOA), the Builders Hardware
Manufacturers Association (BHMA), and the Door and Hardware Institute (DHI), work to standardize terminology.
This manual conforms to the ALOA publication, The Professional Glossary of Terms elated to Cylinders, Keys
and Master Keying, hereinafter referred to as the Glossary. It also conforms to the keying symbols of the DHI
Keying Manual and BHMA standards. The symbols of the Standard Key Coding System are the industry stan-
dard accepted by all lock manufacturers.

Section 1 - 4
ntroduction
Patents
Competitive Patents
Brand Patent Type Expires
Kaba’s Peaks Global utility 2023
Assa CLIQ utility 2021
Medeco M3 utility 2021
Kaba L10 utility 2017
Corbin Pyramid utility 2017
Assa Twin Pro utility 2015
Schlage Everest utility July 2014
Arrow lex Core utility July 2012
Sargent Signature utility Dec 2012
Kaba Gemini T utility Aug 2012
Medeco Keymark utility Jan 2011
Kaba’s Peaks Classic utility June 2010
Assa Twin V-10 utility Nov 2008
Kaba Gemini utility April 2006
Schlage Primus utility July 2005
Medeco Biaxial utility expired 2004
Assa Twin 6000 Blank design expired 2000
Abloy DiskLock Pro utility expired 1999
Medeco Original utility expired 1987
Distributor “locksmith” keyways none not patented
Commonly called “restricted” keyways none not patented
The primary purpose of patented high security locks is the prevention of unauthorized key duplication. Contracts,
factory marked blanks, limited distribution, key records controls, and strong utility patents are essential to state-
of-the-art key control.
abrication of Peaks Global key blanks by anyone other than Kaba is an infringement of utility patents.
Patent Criteria: A novel mechanical feature on the uncut blank, without which the lock will not operate, is the
critical mechanical requirement for a utility patent to protect against unauthorized key duplication.
The patent number for Peaks Global is 6,983,630.
Kaba Access Control and Kaba Holding AG will bring legal action against any person or persons producing or
contributing to the production of unauthorized Peaks Global keys or key blanks.

Section 1 - 5
ntroduction
All Peaks Global key blanks are marked with a unique identification number. The Kaba key control contract and
this manual specify certain key control procedures. Breach of contract or failure to abide by factory key records
policies can result in loss of the product line.
Contracts specify that:
1) The blank ID number may not be removed, stamped-over, or altered in any way;
2) Parties under contract may not duplicate any keys without following proper key records
authorization procedures;
3) Key blanks may not be sold, lent, or given away;
4) Proper key records must be kept and authorization forms maintained.
Key Blank dentification Number and Peaks Global Contracts
Kaba Access Control employs the latest machining techniques to ensure smooth reliable operation throughout
a wide variety of cylinders to provide hardware to fit the full spectrum of security needs. Kaba uses high quality
brass to manufacture the plug and shell of each cylinder. All Kaba Peaks keys are made of nickel silver which
incorporates a large bow capable of receiving stampings and use by physically impaired people. All Kaba
Peaks family of reliable cylinders are designed and manufactured to stand up to the heaviest of use over an
extended life of many years.
The patented security features of Kaba’s Peaks Global Security Cylinders provide new capabilities to the stan-
dard pin tumbler lock design without complicating the procedures involved in servicing the cylinder. Patent pro-
tected Kaba Peaks keys use standard pin tumbler combination bittings, so standard code and duplicating key
machines can cut Peaks Global keys from key blanks that are produced with the node patterns from the factory.
Kaba Peaks Global Quality

Technical Manual
Section 2: Product Information

Section 2 - 1
Product nformation
3418-00-3000 3418-00-3001 3418-00-3002 3418-00-3003
Corbin Russwin Adams Rite Standard Best and
DL4000 Corbin Russwin
length: 1.080" cloverleaf
3418-00-3004 3418-00-3008 3418-00-3009 3418-00-3010
Sargent and Yale AR 4070 Schlage L alcon
length: 1.010"
6-pin 140
Cylinder length
measured from
under the head
to back of the
cam. Example
shown is 11/4"
cylinder.
Conventional mortise cylinders are
available in 11/8" and 11/4" lengths.
Longer length applications can normally
be handled by using small format inter-
changeable core housings.
Collars are not included. Please order
collars separately.
Cams for conventional mortise cylinders are attached with 4701-98-4118 Loctite®coated screws.
One 3418-00-2000 cam cover is placed over the cam before screws are installed.
If cams are changed in the field, use new screws and tighten them firmly.
Please specify cam when ordering. Contact Kaba about other cam requirements. See bottom of this page for
mortise cylinder kit.
Cams shown below are not for small format interchangeable core housings.
12
Conventional Mortise Cylinders - 5401 Series
mortise cylinder kit, 140 6-pin 11/8"
5401-xx-1038 uncombinated
xx = inish
Kit includes: standard, Adams Rite, cloverleaf,
Sargent / Yale and Schlage L cams, 5/32" spacer,
spare Loctite®coated screws and a cam cover.
Mortise Cylinder Kits

Section 2 - 2
Product nformation
6-pin 140
5402-xx-1010
standard
screw hole
locations
5402-xx-1012
screw holes "high
and outside" for
Sargent
exit devices
plug & shell
assembly break-off screws
2 required
backplate
3500-xx-2003 collar
finish to match cylinder
Each 5402 cylinder assembly includes these components:
4701-98-4118
screws, 2 required
4702-80-2009
rim cylinder tailpiece
3410-00-2001
tailpiece retainer
Conventional Rim Cylinders - 5402 Series

Section 2 - 3
Product nformation
Key- n-Knob Cylinders
6-pin 140
Universal cylinder kit for cylindrical and tubular locks ("99" kit)
5400-xx-1099 uncombinated
xx = inish
The screw cap plug retainer accepts original tailpiece and driver assemblies by
Arrow, Baldwin, Corbin Russwin, alcon, LSDA, Sargent, Schlage and others.
Kit includes a cylinder assembly and one each of the components shown:
Large diameter
plug requires
J or series
bottom pins and
6140-00-3004
patent bottom pin.
patented
1590-80-2000
SD/3A
4700-80-2001
SA/3B
4700-80-2002
S/3C
3450-80-2004
timing washer
3450-80-2003
spacing washer
3450-00-2002
long double cylinder
lost motion tailpiece
3450-00-2001
short double cylinder
lost motion tailpiece
3450-00-2000
single cylinder lost motion tailpiece
Key-in-knob cylinder kit
.
The Universal "99" cylinder kit can be used with the following lock types. or details, please refer to the specific line
drawing of the product.
Manufacturer ock Type Model # Manufacturer ock Type Model #
Amerock See Arrow
Arrow H, L, S and W series -09
Arrow M and Q series levers -09
Arrow M series Ball knobs -20
Arrow Single Cyl. Deadlocks -90
Arrow Double Cyl. Deadlocks -92
Cal-Royal BA grade 2 knobs -14
Cal-Royal CGN grade 1 levers -18
Cal-Royal SL grade 2 levers -18
Corbin Russwin CL3800 -01
Corbin Russwin CL3300 -20
Corbin Russwin CL3400 and CL3600 -11
Corbin Russwin ED8000-A5 / N5 lever trim -11
alcon X series Hana knobs -33
alcon X series knobs, except Hana -12
alcon B series grade 2 levers -18
alcon series levers -17
alcon N series knobs -17
alcon LY grade 1 levers -23
alcon RU grade 1 unit locks -01
alcon S series knobs, except Hana -13
alcon S series Hana knobs -33
alcon T series levers -01
Kaba 1411 padlocks -41
LSDA LS100B, 100P, 100T knobs -14
LSDA LX1000 grade 1 levers (1994) -18
LSDA LX1000 grade 1 levers (1998) -18
LSDA LH1000 grade 1 knobs -17
LSDA L100 grade 2 levers -18
LSDA 600 series clutch levers -18
LSDA Single cyl. deadlocks -90
LSDA Double cyl. deadlocks -01
Marks 110, 120 series -14
Marks 130 series deadlocks -01
Marks 170, 190, 195 series levers -01
Marks 210 series knobs -01
Master ProSeries padlocks -01
New Standard Brass padlocks -41
Omnilock Knob, key by-pass -17
Omnilock Lever, key by-pass -18
PDQ SK, SP, ST levers -16
PDQ SV grade 2 -84
PDQ Imported grade 1 levers -23
Sargent 5500 Line grade 2 knobs -14
Sargent 465, 485, 486 single cyl.
deadlocks -90
Sargent 464, 484 double cyl.
deadlocks -92
Schlage A series, non-Orbit knobs -14
Schlage A series, Orbit knobs -07
Schlage AL series levers -20
Schlage B single cyl. deadlocks -90
Schlage B600, 700, 800
single cyl. deadlocks -91
Schlage B double cyl. deadlocks -92
Schlage B600, 700, 800
double cyl. deadlocks -93
Schlage C & D series grade 1 knobs -17
Schlage C & D series grade 1 levers -18
Schlage S series grade 2 levers -01
Schlage PL series padlocks -01
Schlage Old style 45-101 padlocks -01
Select/Medeco 2000/All-N-One deadlocks -01
Trilogy 2500 by-pass, knob -17
Trilogy 2500 by-pass lever -18
Ultra 7000 Ball knob -18
Von Duprin 22 series exit knob trim -07

Section 2 - 4
Product nformation
3400-00-2009 security bushing
The 5400-xx-1006 for Arrow - LSDA - Schlage key-in-knob cylinders ("06" kit)
5400-xx-1006 uncombinated
xx = inish
The "06" cylinder also accepts original Arrow, Ilco, Lori, Marks and Sargent fixed tailpieces.
The "06" cylinder kit includes a cylinder assembly and one each of the components shown:
side view
note bevel
1590-80-2000
SD/3A
4700-80-2001
SA/3B
4700-80-2002
S/3C
"06" plug & shell
patented
The 5400-xx-1095 cylinder kit with small diameter plug face ("95" kit)
5400-xx-1095 uncombinated
xx = inish
alcon applications require alcon tailpiece kit, Kaba part number
4700-00-5109. alcon, Cal-Royal, LSDA, and Weiser deadlocks
require OEM tailpieces.
The "95" cylinder kit is used for selected applications which require a small
diameter plug face. The "95" kit includes a cylinder assembly and one each
of the components shown:
3450-00-2002
long double cylinder
lost motion tailpiece
3450-00-2001
short double cylinder
lost motion tailpiece
3450-00-2000
single cylinder lost motion tailpiece
3450-80-2004
timing washer
3450-80-2003
spacing washer
1590-80-2000
SD/3A
4700-80-2001
SA/3B
4700-80-2002
S/3C
The "95" cylinder kit can be used to make the following. or details, please refer to the specific line drawing of the
product.
Manufacturer ock Type Model # Manufacturer ock Type Model #
The "06" cylinder kit can be used for the following lock types. or details, please refer to the specific line drawing of the
product.
Manufacturer ock Type Model # Manufacturer ock Type Model #
American 3600 and 3700 series padlocks -01 Trilogy 2700 and 3000 levers -03
Arrow M series Tudor and Darrin -26
Master System 29 padlocks -01
Large diameter
plug requires
J or series
bottom pins and
6140-00-3004
patent bottom pin.
Cal-Royal LSD single cyl. deadlock -01
Cal-Royal LSDD double cyl. deadlock -01
alcon D series deadlocks -01
alcon X series knobs/unit locks -21
Sargent 6 Line knobs, except Ball -10
Sargent 10 Line levers -10
Sargent 2000 exit device trim -10
Sargent 6500 Line -10
Weiser D 9370/9470 series deadlocks -01
Yale 5300L grade 2 levers -95
Yale 5300LN grade 2 levers -56
Key- n-Knob Cylinders

Section 2 - 5
Product nformation
3800-00-4050 Peaks Multi-Gage checks .140" and .150" spacing and
depth for the A2 and A4 system. Peaks Global cylinders are not available
in .150" spacing.
3400-00-4001 or
6440-00-4001
staking tool
6840-00-3540
staking fixture
3800-00-3548
ejector tool
Universal A2 3400-00-5012
Universal A4 3400-00-5004
Schlage RC 6440-00-5002
5400-00-5025
Global Parts Kit
With discs, fillers, and blocking pins
3840-00-3540
140 capping block
(6 holes)
3400-00-4000 staking
fixture for conventionals
6440-00-3540
staking fixture
3800-00-3547
capping tool
is used with
both capping
blocks
Tools

Section 2 - 6
Product nformation
Key- n-Knob Cylinders - 5400 Series
ARROW H, L, S & W knobs and levers,
Q and M series levers
5400-xx-1099 uncombinated and use:
1590-80-2000 SD/3A tailpiece, vertical
3450-80-2003 spacing washer
ARROW M series Ball knobs
5400-xx-1099 uncombinated and use:
4700-80-2001 SA/3B tailpiece, vertical
3450-80-2003 spacing washer
SA/3B
"99" plug & shell
large diameter
plug requires
J or K series
bottom pins
"99" plug & shell
large diameter
plug requires
J or K series
bottom pins
ARROW Single cylinder deadlocks
5400-xx-1099 uncombinated and use:
3450-00-2000 lost motion tailpiece
3450-80-2004 timing washer
AMERICAN Padlocks - see page 2 - 21
AMEROC Same as Arrow retrofits listed below
SD/3A
"99" plug & shell
large diameter
plug requires
J or K series
bottom pins
ARROW M series Tudor and Darrin
5400-xx-1006 uncombinated and use:
1590-80-2000 SD/3A tailpiece, vertical
"06" plug & shell
SD/3A
6-pin 140

Section 2 - 7
Product nformation
ARROW Double cylinder deadlocks
5400-xx-1099 uncombinated and use:
3450-00-2002 long double cylinder lost motion tailpiece standard for 13/4" doors
3450-80-2004 timing washer
3450-00-2001 short double cylinder lost motion
tailpiece included for 13/8" doors
NOTE: File shutter tab slightly on inside
cylinder housing to allow clearance for
bottom peak.
CAL-ROYAL CGN grade 1 levers and SL grade 2 levers
5400-xx-1099 uncombinated and use:
1590-80-2000 SD/3A tailpiece, vertical
3450-80-2003 spacing washer
NOTE: Sometimes the drivehole will not accept the
Peaks®tailpiece without first filing it narrower top to
bottom.
CAL-ROYAL BA grade 2 knobs
5400-xx-1099 uncombinated and use:
4700-80-2001 SA/3B tailpiece, horizontal
3450-80-2003 spacing washer
"99" plug & shell
large diameter
plug requires
J or K series
bottom pins
CAL-ROYAL LSD single cylinder deadlocks
LSDD double cylinder deadlocks
5400-xx-1095 uncombinated and use:
Cal-Royal tailpieces
Cal-Royal tailpieces are not supplied.
CORBIN C 4200 grade 1 knobs, UT5200 Unit locks
RUSSWIN 5400-xx-1004 uncombinated
Contact Kaba about applications prior to 1972.
SD/3A
"99" plug & shell
large diameter
plug requires
J or K series
bottom pins
large diameter
plug requires
J or K series
bottom pins
"95" plug & shell
with
small plug face
"99" plug & shell
large diameter
plug requires
J or K series
bottom pins
SA/3B
Key- n-Knob Cylinders - 5400 Series

Section 2 - 8
Product nformation
CORBIN CL3300 grade 1 levers
RUSSWIN 5400-xx-1099 uncombinated and use:
4700-80-2001 SA/3B tailpiece, vertical
3450-80-2003 spacing washer
or, the original Corbin Russwin
tailpiece may be used.
Note: Not for use on G3 exit trim.
CORBIN CL3400, CL3600 grade 1 levers,
RUSSWIN Lever trim A5, N5 for ED8000 exit devices
5400-xx-1099 uncombinated and use:
4700-80-2002 S/3C tailpiece, vertical
3450-80-2003 spacing washer
If spacer supplied by Corbin Russwin is missing,
substitute Kaba 3400-00-2009 security bushing.
S/3C
"99" plug & shell
large diameter
plug requires
J or K series
bottom pins
CORBIN CL3800 grade 2 levers
RUSSWIN
5400-xx-1099 uncombinated and use:
the original Corbin Russwin tailpiece and
plastic tailpiece bushing.
Corbin Russwin tailpiece and bushing not supplied.
"99" plug & shell
large diameter
plug requires
J or K series
bottom pins
CORBIN CL3900 grade 2 levers
RUSSWIN 5400-xx-1055 uncombinated
FALCON B Series grade 2 levers
5400-xx-1099 uncombinated and use:
1590-80-2000 SD/3A tailpiece, vertical
3450-80-2003 spacing washer SD/3A
"99" plug & shell
large diameter
plug requires
J or K series
bottom pins
SA/3B
"99" plug & shell
large diameter
plug requires
J or K series
bottom pins
Key- n-Knob Cylinders - 5400 Series

Section 2 - 9
Product nformation
FALCON D Series deadlocks; use Falcon tailpieces
5400-xx-1095 uncombinated and use:
Single cylinder functions:
alcon TP-10 tailpiece (A28350-000-00)
and retainer TPR-4 (A08385-000-00)
Double cylinder functions:
alcon TP-9 tailpiece (A24350-007-00)
and retainer TPR-2 (A14351-000-00)
Falcon tailpieces not supplied.
FALCON RU Series grade 1 Unit lock
5400-xx-1099 uncombinated and use alcon parts.
Install alcon driver and tailpiece.
Most functions use alcon no. 030730-001-30
RU 381 inside cylinder only use
alcon no. 030730-003-30
RU571 only use alcon no. 030730-005-30
Falcon parts are not supplied.
FALCON F Series levers & N Series knobs
5400-xx-1099 uncombinated and use:
1590-80-2000 SD/3A tailpiece, horizontal
3450-80-2003 spacing washer
"99" plug & shell
large diameter
plug requires
J or K series
bottom pins
FALCON LY grade 1 levers (same as early model imported PDQ lever)
5400-xx-1099 uncombinated and use additional Kaba parts:
4700-80-2001 SA/3B tailpiece, vertical
3450-80-2003 spacing washer
two 4700-00-4007 metal washers, tailpiece
SA/3B
"99" plug & shell
large diameter
plug requires
J or K series
bottom pins
large diameter
plug requires
J or K series
bottom pins
"95" plug & shell
with
small plug face
SD/3A
"99" plug & shell
large diameter
plug requires
J or K series
bottom pins
Key- n-Knob Cylinders - 5400 Series