kd frames 7722-BI-F User manual

PARTS
Instructions for
Studio Bifold
Full
Push Wood Dowels (H-11)
all the way into holes
as shown.
2
Manufactured by:
(2) K-52 SEAT SLAT - 72”
(2) K-2 SEAT RAIL - 37”
(6) K-54 MIDDLE SLAT - 68”
(1) K-6L BACK LEG (Left) (1) K-6R BACK LEG (Right)
K-2B SEAT RAIL (2)
K-55
K-4
H-19
3
(4) K-15 SLAT CAP - 20”
PARTS LIST
BACK RAIL
K-1 2
K-2 2
SEAT RAIL
2
PROP
K-4
K-55 1
PROP CONNECTOR
4
2
6
K-54
MIDDLE SLATS
6
20
H-11
WOOD DOWEL
28
H-19
1-3/4” WOOD SCREW
2
K-6
BACK LEG (Left and Right)
2
K-7
SEAT LEG
K-52 2
SEAT SLATS
K-15
20” SLAT CAPS
4
K-51
BACK SLATS
2
(2) K-7 SEAT LEG - 9”
(2) K-51 BACK SLAT - 72”
(1) K-55 PROP CONNECTOR - 56”
K-4 PROP (2)
K-1 BACK RAIL (2)
(2) K-4 PROP - 15”
(2) K-1 BACK RAIL - 29”
Press the Prop Connector (K-55) onto
the Wood Dowels on the Props (K-4)
and attach with 1-3/4” Screws (H-19).
2
K-10
SLAT SUPPORTS
(2) K-10 SLAT SUPPORT - 24”
K-4
NOTE:
The Prop Connector (K-55)
shown above is shortened
to save space.
H-8 2-1/4” CLEVIS PIN
H-5 HAIR PIN
H-12 3-1/4” CLEVIS PIN
394 Dairy Pak Rd. • Athens, GA 30607
kdframes.com • [email protected]
v. 414
Attach a Wheel (H-W) to each Seat
Rail (K-2) using 3/4” Wood Screws
(H-34) as shown.
H-34 3/4” WOOD SCREWS
4
WHEELS
H-W
2
1
sku# 7722-BI-F

K-6L
K-6R
H-12
H-12
H-8
Be sure that the
Prop Connector
goes below the
Back Rails.
4
K-1
H-5
Be sure that the Props
are on the inside of the
Back Rails.
5
Be sure that the
Prop Connector
is below the
Back Rails.
Attach the Left and Right Back Legs
to the outside of the Back Rails
using the 3-1/4” Cevis Pins (H-12).
Do not put on the Hair Pins at this time.
6
Place the Seat Rails (K-2B) onto
the 3-1/4” Clevis Pins and secure
with Hair Pins (H-5).
7
Attach the Back Rails (K-1) to the
outside of the Prop Assembly
using 2-1/4” Clevis Pins (H-8).
Let the Prop Assembly swing
down so that the Prop Connector
can go below the Back Rails.
Please double-check your work at
this time. Any error in this
assembly will cause serious
problems later.
K-2B
Make sure that the cut-away part
of the Back Legs face in so that
they will support the Back Rails.
K-2B
Now put the
Hair Pins on the
3-1/4” Clevis Pins.
H-8

9
Secure Seat and Back Legs
with Wood Screws (H-19).
(These screws are
self-tapping and do not need
pilot holes.)
10
Using (3) Middle Slats (K-54) push
the Wood Dowels into the edge
holes on (2) Slat Caps (K-15).
Repeat to make other deck.
K-15
K-54
K-51
K-52
12
8
H-8
H-8
K-7
K-7
Make sure that the cut-away part of
the Seat Legs (K-7) face in so that
they will support the Seat Rails.
Attach the Seat Legs (K-7) to the
Seat Rails using 2-1/4” Clevis Pins (H-8).
Secure with Hair Pins (H-5).
Find the (2) Back Slats (K-51)
and push them onto the
Wood Dowels on the Slat Caps.
Find the (2) Seat Slats (K-52)
and push them onto the
Wood Dowels on the Slat Caps.
MAKE 2 DECKS LIKE THIS.
11
H-19
H-19
Under each of the decks just assembled,
attach a Slat Support (K-10) by first screwing
(2) Wood Screws (H-19) down through the
Slats and into holes provided in the Slat
Supports.
H-19
Then turn over and screw
(3) Wood Screws (H-19) through the
Slat Supports and into the Middle Slats.
(These are self-tapping screws so no
pilot holes are needed.)
13
NOTE:
The bottom of the deck
is the side with larger,
dowel holes at the
corners.

Knockdown Frameworks, Inc. warrants all of its products for five years against any defects that are due to
faulty materials or workmanship. We will promptly correct such defects by repair or replacement, at our option,
without charge. This warranty covers product defects only and will expire five years after date of purchase by the
original consumer purchaser, with proof of purchase required.
This warranty does not apply to damage caused by and resulting from misuse, neglect, accident, or improper
operation, maintenance, storage, transportation, or handling of the product. This warranty is for the original
consumer purchaser for residential use only and does not apply if the product is used in any commercial
application (such as rental property). This warranty does not cover any incidental or consequential damages. If
you feel that you have a claim under this warranty, please contact the store from which it was purchased. If this is
not possible, call 800-543-3393 for advice on handling your claim.
This futon frame is made with Tulip Poplar. Any green tint in the wood will change to light brown in a few weeks.
This will happen in 20 to 30 minutes if placed in direct sunlight. Tulip Poplar can be left unfinished, clear finished,
stained, or painted. I prefer the lighter stains over the darker ones because the wood is fairly porous. My favorite
is a clear finish with no stain. Satin polyurethane (oil or water based) works well.
Painting: It is best to start with an interior primer and lightly sand before painting.
Staining: Lightly sand before staining. Wipe stain on with a rag until you get the desired color. If you are going to
use a top coat (such as polyurethane), do not sand again until after the first coat, and then be careful not to sand
away the stain.
Finishing: All finishes work well with Tulip Poplar. A simple wax finish over stain (Minwax for example) is easy. An
oil finish such as Danish oil can be used. Or a clear top coat such as polyurethane works well to seal the wood.
With polyurethanes, the first coat acts as a sanding sealer. So you should lighty sand (180 - 220 grit sandpaper)
after the first coat, wipe the wood clean, and then build up coats for the desired effect.
Operation:
Bed position:
Sofa position:
Lift up Back and swing
down Prop onto notches
on Seat Rail.
Adjust Back to a
comfortable position.
Sofa position:
14
Back
Slat Deck
Seat
Slat Deck
Push the Slat Decks down
onto the Wood Dowels and
attach with Wood Screws.
(H-19).
H-19
Note:
Wood Screws are
self-tapping and do
not need pilot holes.
Note:
The base may need
to be shifted to get
the dowels to align
with the holes.