Kohler ENGLEFIELD MILANO User manual

1213953-A02-C 04/10/2013
INSTALLATION
INSTRUCTIONS
SHOWER
www.englefield.co.nz
MILANO Round
Note: Tapware not included.
Englefield has a history
of making superb showers
and their popularity is
testament to their quality
and affordability.
It’s the details that Englefield
cares about - from pioneer-
ing the latest technology, to
innovative design, it’s all to
make your showering
experience the very best it
can be.

Page 21213953-A02-C 04/10/2013
Before installing the shower please read these instructions carefully to familiarise
yourself with the required tools, materials and installation sequences. Please leave these
instructions for the consumer after installation. Refer to the separate care and maintenance
guide for important care and cleaning information.
Ensure that the shower tray and wall, if applicable, are completely finished prior to
installing your shower door and return. Follow all warnings, cautions and instructions
contained in this guide.
1. ENGLEFIELD strongly recommends that a minimum of TWO persons install this
enclosure due to the weight of the door panels.
2. Toughened safety glass cannot be cut. Risk of injury or product damage.
3. Wear protective footwear when lifting panels.
4. Wear safety glasses when drilling.
1. The wall retainers must be installed onto waterproof, vertical and flat wall surface.
Failure to do so will result in an unsatisfactory seal, which may cause property damage.
The wall inclination (out of squareness) is recommended to be out by no more than
+/- 4mm/m.
2. Please install this door onto an ENGLEFIELD Quick - Fit®Low Profile
shower tray only, unless installing directly onto tiled walls and floor.
3. Care must be taken when drilling into walls and floors to avoid any hidden pipes or
wires.
4. It is the responsibility of the INSTALLER to ensure that the installation complies with
council and or local authority bylaws.
www.englefield.co.nz
INSTALLATION INSTRUCTIONSMILANO Round
BEFORE YOU BEGIN
SAFETY
!
!ATTENTION
Instructions, drawings, and diagrams contained in this manual present information available at the time of printing.
changes without further notice.

CONSTRUCTION REQUIREMENTS
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INSTALLATION INSTRUCTIONSMILANO Round
TOOLS AND MATERIALS REQUIRED
Due to the weight of the glass panels Englefield strongly recommends
constructing double studs (as below) to fix the wall retainers to.
!ATTENTION
3.0 mm 2.5 mm
Supplied Supplied Supplied
N0. 1 Square 3.0 mm 4.0 mm Phillips
A
Double
studs
Double
studs
Size Dim ‘A’
900 x 900 900
1000 x 1000 1000
B
Dim ‘B’
900
1000
1200 x 900 LH 1200
1200 x 900 RH 900
900
1200

PARTS IDENTIFICATION
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INSTALLATION INSTRUCTIONSMILANO Round
Door Pack
Return Pack
Door Panel (RH)
Return Panel (RH)
Door Handle
Extrusion - Door edge seal
Hardware Pack
Door Handle Pack x 2
x 2
x 1
Return Panel (LH)
x 1
Extrusion - Top rail
x 1
Extrusion - Bottom rail
x 1
x 2
x 2
Extrusion - Glazing gasket
x 1
Extrusion - Return glass retainer (RH)
x 1
Extrusion - Return glass retainer (LH)
x 1
Extrusion - Return edge seal
x 2
x 1
Door Panel (LH)
x 1
x 1
x 1
x 2
x 2 x 1
x 8
Extrusion - Return wall retainer
Extrusion - Wall retainer cover
End cap T end cap (RH)
x 1 T end cap (LH)
PVC bumper
x 8 PVC grommet - Return glass
x 2 Glass fixing insert
x 2 Extrusion - Top rail backing plate
Allen key - 2.5mm
x 1 Allen key - 3mm
x 1 Allen key - 4mm
White retainer cover inserts
x 2 Roller bumpers
x 1
x 1
x 2
Cover - Return wall retainer (LH)
Cover - Return wall retainer (RH)
Cover - Return extrusion
PAN screw - ST 3.5 x 35mm
PAN screw - ST 3.9 x 12mm
x 12
x 4
CSK screw - ST 3.5 x 10mm
x 8
CSK screw - ST M5 x 16mmx 2
CSK screw - ST M5 x 12mm
x 2

Tray: For tray installation refer to the instructions supplied with the tray.
Wall: For wall installation refer to the instructions supplied with the wall.
- Proceed to Section 2 - Door and return installation.
Tray: For tray installation please refer to the instructions supplied with the tray.
Wall:
- The vertical wall retainers MUST be installed onto the waterproof membrane PRIOR TO
WALL TILING. If possible the complete door system should be installed onto the
waterproof membrane prior to wall tiling.
CAUTION: Failure to install the wall retainers first may
mean the door system may not fit on the shower tray
due to the tile thickness.
- If not installing the complete door system prior to tiling
make sure to leave a 3mm gap between the wall retainer
extrusion and the tiles on the inside of the shower to allow
for wall retainer cover extrusion. Refer to image.
- Proceed to Section 2 - Door and return installation.
- The door and return can be installed directly onto the wall and floor tiles.
- Proceed to Section 2 - Door and return installation.
OPTION 1
Acrylic Wall & Tray
OPTION 2
Tiled Wall & Acrylic Tray
OPTION 3
Tiled Wall & Floor
1 - INSTALLATION - Options
OPTION 1 - Acrylic Wall & Tray
OPTION 2 - Tiled Wall & Acrylic Tray
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INSTALLATION INSTRUCTIONSMILANO Round
OPTION 3 - Tiled Wall & Floor
3mm
Tile gap
inside of
shower

2 - INSTALLATION
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INSTALLATION INSTRUCTIONSMILANO Round
± 0 mm ± 0 mm
(e) Fix wall retainer to wall using 4 pan
screws (supplied).
(f) Repeat steps (b) to (e) for other wall
retainer.
3 mm
Profile
x4
2.1 Wall Retainers
Caution: Ensure tray or tiled floor is
level & walls are vertical & square.
(a) Mark the locations of the wall retainers.
For tray base option:
- Mark 10mm in from top edge of tray.
For tiled base option:
- Mark from finished wall to outer edge
of retainer.
(b) Position a wall retainer on a wall with
flat side facing outwards. Use a level to
make sure it is upright. (This is critical
to ensure correct operation of the door).
(c) Mark position of fixing holes, then
remove wall retainer and drill holes
using an appropriate 3mm drill bit
(not supplied).
Tip: Cover the waste to prevent the loss of
small parts. If installing onto a tray protect
the tray surface during installation.
10 mm
10 mm
x4
± 0 mm
B
900 x 900
1000 x 1000
1200 x 900 LH
1200 x 900 RH
875 875
975 975
1175 975
975 1175
ASize B
A
x 4
PAN ST 35mm

x2 x2
x1
This part of the installation is done away
from shower location.
(a) Fix the return extrusions to the bottom
rail using 2 screws (supplied) per side.
Tip: Once return extrusions are fixed to
bottom rail lean them against a wall.
(c) Slot one glass fixing insert into top slot
of a return glass panel. (Note orientation).
(b) Insert grommets into 4 return panel holes.
Tip: Place glass onto a soft flat surface &
gently tap with a block of wood & a rubber
mallet.
(d) Slot return glass panel into return
extrusion and bottom rail.
(Note orientation).
(e) Fix in place with pan screw (supplied) by
screwing through extrusion into glass
fixing insert.
(g) On inside of shower insert glazing
gasket between glass and extrusion,
with flat side touching glass panel.
Tip: Lubricating seal with soapy water
will help with installation.
(f) On inside of shower insert glazing
gasket between glass and bottom rail,
with flat side touching glass panel .
Tip: Lubricating seal with soapy water
will help with installation.
(h) Repeat steps (b) to (g) for other return.
Profile
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INSTALLATION INSTRUCTIONSMILANO Round
2.2 Return Assembly
Profile
PAN ST
35mm
PAN ST
35mm
PAN ST 12mm

(a) Place top rail onto both return glass
panels as shown below. Make sure glass
is properly inserted into rail. Top of return
glass should be flush with extrusion.
Top of return glass
flush with extrusion.
(b) Insert backing plate into outside end of
top rail. Note orientation.
(c) Insert PVC bumper into T end cap.
Note orientation.
(c) Insert T end cap with bumper into end
of top rail on inside of shower.
Note orientation.
(d) Make sure holes align properly
and insert 16mm hex screw into T end
cap and 12mm hex screw into top rail.
Loosely tighten.
(e) Insert gasket inbetween glass and
top rail with flat side touching glass.
(e) Tap end cap into outside of top rail
using a wooden block and soft mallet.
(g) Repeat steps (b) to (f) for other end
of rail.
(f) Tighten screws. DO NOT overtighten.
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INSTALLATION INSTRUCTIONSMILANO Round
2.3 Top Rail Assembly
Profile
Bevel on this side
Hole furthest from
backing plate edge
on this side
M5 x 12mm
M5 x 16mm
3.0mm
3.0mm

x4
x4
x2
(a) Carefully lift the entire frame and move
into position onto tray or tile floor.
CAUTION: This is a 2 person lift.
Slide return extrusions into wall
retainers. For tray installations ensure
distance from edge of tray to frame
extrusions is equal.
IMPORTANT: Make sure top rail is level and
is still flush with return glass.
2.4 Frame Installation
2.5 Lower Door Bumpers
(b) Drill 4 x 3mm holes from inside of
shower enclosure in return extrusion
through pre-drilled holes in wall retainer.
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INSTALLATION INSTRUCTIONSMILANO Round
(a) Hang both doors on top rail from
unsprung rollers on inside. Press down
button on bottom rollers to allow bottom
rollers to clamp onto bottom rail.
2.6 Door Installation
(c) Fix extrusion to wall retainer with
countersunk screws (supplied).
(d) Repeat steps (c) to (d) for other
wall retainer and return extrusion.
(a) Insert pan screws into bumpers and
screw into bottom rail.
3 mm
=
=
=
PAN ST
12mm
CSK ST 10mm
View from inside of shower
View from inside of shower

(b) To adjust doors up or down remove caps
from underside of top rollers to allow
access to adjusting screws.
(c) Adjust doors up or down as necessary.
When doors are level adjust both doors
upwards evenly to lock them in place.
(d) Replace caps
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INSTALLATION INSTRUCTIONSMILANO Round
(a) Place a clear plastic washer onto
threaded side of each spline.
Note orientation.
(b) Insert splines into holes in glass door
from inside of shower and place a
second clear plastic washer onto each
spline. Note orientation.
(d) Slide knobs onto splines. Grub screw
holes must face down. Note orientation.
2.7 Door Handles
(c) Screw splines tightly into handle.