Kontron CP605 User manual

CP605
6U CompactPCI
Pentium 4 Based CPU Board
Manual ID: 25095, Rev. Index 07
October 2004
The product described in this manual is
in compliance with all applied CE stan-
dards.
25095.07.UG.VC.041005/135541

Preface CP605
Page ii © 2004 Kontron Modular Computers GmbH ID 25095, Rev. 07
25095.07.UG.VC.041005/135615
Revision History
Imprint
Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON
Sudetenstraße 7 [email protected]
D - 87600 Kaufbeuren Germany
For further information about other Kontron Modular Computers’ products, please visit our
Internet web site: www.kontron.com
Copyright
Copyright © 2004 Kontron Modular Computers GmbH. All rights reserved. This manual may
not be copied, photocopied, reproduced, translated or converted to any electronic or machine-
readable form in whole or in part without prior written approval of Kontron Modular Computers
GmbH.
Manual/Product Title: CP605
Manual ID Number: 25095
Rev.
Index Brief Description of Changes Board Index Date of Issue
01 Initial Issue 00 Sept. 2002
02 Addition of Phoenix BIOS chapter 00 March 2003
03 Addition of CP-RIO6-05X chapter 00 April 2003
04 Update of rear I/O chapter, replacement of rear
I/O chapters with CP-RIO6-05 chapter
01 July 2003
05 General update 01 Sept. 2003
06 General update 02 May 2004
07 General update 02 Oct 2004
Disclaimer:
Kontron Modular Computers GmbH rejects any liability for the
correctness and completeness of this manual as well as its suit-
ability for any particular purpose.

CP605 Preface
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Table of Contents
Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Copyright ....................................................................................................................ii
Table of Contents ...................................................................................................... iii
List of Tables .............................................................................................................xi
List of Figures ..........................................................................................................xv
Proprietary Note ..................................................................................................... xvii
Trademarks ............................................................................................................ xvii
Explanation of Symbols ........................................................................................ xviii
For Your Safety ....................................................................................................... xix
High Voltage Safety Instructions ......................................................................... xix
Special Handling and Unpacking Instructions .................................................... xix
General Instructions on Usage ............................................................................xx
Two Year Warranty .................................................................................................. xxi
Chapter 1
1. Introduction .................................................................................................. 1 - 3
1.1 System Overview .................................................................................... 1 - 3
1.2 Board Overview ....................................................................................... 1 - 4
1.2.1 Board Introduction .......................................................................... 1 - 4
1.2.2 Board-Specific Information ............................................................. 1 - 5
1.3 System Expansion Capabilities ............................................................... 1 - 6
1.3.1 PMC Modules ................................................................................. 1 - 6
1.3.2 CP-RIO6-05 Rear I/O Module ......................................................... 1 - 6
1.4 System Relevant Information .................................................................. 1 - 6
1.5 Board Diagrams ...................................................................................... 1 - 7
1.5.1 Functional Block Diagram ............................................................... 1 - 7
1.5.2 Front Panels ................................................................................... 1 - 8
1.5.3 Board Layout .................................................................................. 1 - 9
1.6 Technical Specifications ........................................................................ 1 - 11
1.7 Software Support ................................................................................... 1 - 16
1.7.1 Kontron Support ............................................................................ 1 - 16
1.8 Applied Standards ................................................................................. 1 - 17

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1.9 Related Publications ..............................................................................1 - 18
1.10 Trademarks ............................................................................................1 - 18
Chapter 2
2. Functional Description .................................................................................2 - 3
2.1 CPU .........................................................................................................2 - 3
2.2 Memory ....................................................................................................2 - 3
2.3 Chipset .....................................................................................................2 - 4
2.3.1 Graphics and Memory Controller Hub (845GV) ..............................2 - 4
2.3.2 I/O Controller Hub ICH4 ..................................................................2 - 5
2.4 Peripherals ...............................................................................................2 - 5
2.4.1 Timers .............................................................................................2 - 5
2.4.2 Watchdog Timer ..............................................................................2 - 6
2.4.3 Battery .............................................................................................2 - 6
2.4.4 Reset ...............................................................................................2 - 6
2.4.5 Local SMBus Devices .....................................................................2 - 6
2.4.6 Thermal Management / System Monitoring ....................................2 - 6
2.4.7 Serial EEPROM ..............................................................................2 - 7
2.4.8 BIOS FLASH (Firmware Hub) .........................................................2 - 7
2.4.9 User FLASH ....................................................................................2 - 7
2.4.10 Dual BIOS .......................................................................................2 - 7
2.4.11 Network Security Processor ............................................................2 - 8
2.5 Board Interfaces ......................................................................................2 - 8
2.5.1 General Purpose LED Output .........................................................2 - 8
2.5.2 Keyboard/Mouse Interface ..............................................................2 - 8
2.5.3 USB Interfaces ................................................................................2 - 9
2.5.4 Graphics Controller .......................................................................2 - 11
2.5.4.1 Video Memory Usage ...........................................................2 - 11
2.5.4.2 Video Resolution ...................................................................2 - 11
2.5.4.3 CRT Interface and Connector CON11 ..................................2 - 12
2.5.5 Serial Port Interfaces COM1 and COM2 .......................................2 - 13
2.5.6 Serial Port Interfaces COM3 and COM4 .......................................2 - 13

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2.5.7 Parallel I/O Interface ..................................................................... 2 - 14
2.5.8 Floppy Drive Interface ................................................................... 2 - 14
2.5.9 Gigabit Ethernet ............................................................................ 2 - 14
2.5.10 Gigabit Ethernet LED Status ......................................................... 2 - 15
2.5.11 Fast Ethernet ................................................................................ 2 - 16
2.5.12 Fast Ethernet LED Status ............................................................. 2 - 17
2.5.12.1 CompactFlash Socket .......................................................... 2 - 17
2.5.13 EIDE Interfaces ............................................................................. 2 - 19
2.5.13.1 CON12 — ATA 44-Pin Connector ........................................ 2 - 20
2.5.13.2 CON19 — ATA 40-Pin Connector ........................................ 2 - 21
2.5.14 Fan Power Supply (Optional) ........................................................ 2 - 22
2.5.15 Extension Connector CON15 ....................................................... 2 - 23
2.5.16 PMC Interface ............................................................................... 2 - 24
2.5.17 CompactPCI Interface .................................................................. 2 - 26
2.5.17.1 System Master Configuration ............................................... 2 - 26
2.5.17.2 Peripheral Master Configuration (Passive Mode) ................ 2 - 26
2.5.17.3 Packet Switching Backplane (PICMG 2.16) ......................... 2 - 26
2.5.17.4 Hot Swap Support ................................................................ 2 - 26
2.5.17.5 Power Ramping .................................................................... 2 - 26
2.5.17.6 Precharge ............................................................................. 2 - 27
2.5.17.7 Handle Switch ...................................................................... 2 - 27
2.5.17.8 ENUM# Interrupt .................................................................. 2 - 27
2.5.17.9 Blue LED .............................................................................. 2 - 27
2.5.18 CompactPCI Bus Connector ......................................................... 2 - 28
2.5.18.1 CompactPCI Connector Keying ........................................... 2 - 28
2.5.18.2 CompactPCI Rear I/O Connectors J3-J5 (CON3-CON5) ..... 2 - 33
2.5.18.3 Rear I/O Configuration ......................................................... 2 - 38
2.6 Intelligent Platform Management Interface (IPMI) ................................. 2 - 39
2.6.1 Technical Background of IPMI ...................................................... 2 - 39
2.6.2 IPMI Implementation on the CP605 .............................................. 2 - 40
2.6.3 Measurement of Onboard Voltages .............................................. 2 - 40
2.6.4 Measurement of Temperatures ..................................................... 2 - 40
2.6.5 Fan Control ................................................................................... 2 - 40
2.6.6 Data Repositories ......................................................................... 2 - 40

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Chapter 3
3. Installation ....................................................................................................3 - 3
3.1 Safety Requirements ...............................................................................3 - 3
3.2 CP605 Initial Installation Procedures .......................................................3 - 4
3.3 Standard Removal Procedures ................................................................3 - 5
3.4 Hot Swap Procedures ..............................................................................3 - 5
3.4.1 System Master Hot Swap ................................................................3 - 5
3.4.2 Peripheral Hot Swap Procedure ......................................................3 - 6
3.5 Installation of CP605 Peripheral Devices ................................................3 - 7
3.5.1 CompactFlash Installation ...............................................................3 - 7
3.5.2 USB Device Installation ...................................................................3 - 7
3.5.3 Rear I/O Device Installation .............................................................3 - 7
3.5.4 Battery Replacement .......................................................................3 - 8
3.5.5 Hard Disk Installation ......................................................................3 - 8
3.6 Software Installation ................................................................................3 - 9
Chapter 4
4. Configuration ................................................................................................4 - 3
4.1 Jumper Description ..................................................................................4 - 3
4.1.1 Processor Configuration ..................................................................4 - 3
4.1.2 CompactFlash Configuration .................................................................4 - 3
4.1.3 Dual BIOS Configuration .................................................................4 - 3
4.1.4 Clearing BIOS CMOS Setup ...........................................................4 - 4
4.1.5 Shorting Chassis GND (Shield) to Logic GND ................................4 - 4
4.1.6 VGA CRT Rear I/O Configuration ...................................................4 - 5
4.1.7 PICMG 2.16 Rear I/O Configuration ...............................................4 - 5
4.1.7.1 PIGMG 2.16 Rear I/O Configuration for Port 1 .......................4 - 5
4.1.7.2 PICMG 2.16 Rear I/O Configuration for Port 2 .......................4 - 6
4.1.8 Serial Port Jumper and Resistor Setting .........................................4 - 6
4.1.8.1 COM1 Jumper and Resistor Setting .......................................4 - 6

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4.1.8.2 COM2 Jumper and Resistor Setting ...................................... 4 - 7
4.1.9 Reserved Jumpers .......................................................................... 4 - 8
4.2 Interrupts ................................................................................................. 4 - 8
4.3 Onboard PCI Interrupt Routing ............................................................... 4 - 9
4.4 Memory Map ........................................................................................... 4 - 9
4.4.1 Memory Map for the 1st Megabyte ................................................. 4 - 9
4.4.2 I/O Address Map ........................................................................... 4 - 10
4.5 Special Registers Description ............................................................... 4 - 11
4.5.1 Watchdog ...................................................................................... 4 - 11
4.5.2 Watchdog Trigger ......................................................................... 4 - 11
4.5.3 Watchdog Timer .......................................................................... 4 - 12
4.5.4 Watchdog, CompactPCI Interrupt Configuration Register ............ 4 - 13
4.5.5 I/O Status 1 Register ..................................................................... 4 - 14
4.5.6 I/O Status 2 Register ............................................................................4 - 15
4.5.7 I/O Configuration Register ............................................................ 4 - 16
4.5.8 Board Version ............................................................................... 4 - 16
4.5.9 Hardware Index ............................................................................ 4 - 17
4.5.10 Logic Version ................................................................................ 4 - 17
4.5.11 LED Control ................................................................................. 4 - 18
Chapter 5
5. Phoenix BIOS .............................................................................................. 5 - 3
5.1 The Setup Guide ..................................................................................... 5 - 3
5.1.1 Introduction to Setup ....................................................................... 5 - 3
5.1.2 The Main Menu ............................................................................... 5 - 4
5.1.3 The Menu Bar ................................................................................. 5 - 4
5.1.4 The Legend Bar .............................................................................. 5 - 5
5.1.5 The Field Help Window ................................................................... 5 - 5
5.1.6 The General Help Window .............................................................. 5 - 6
5.1.7 Main Menu Selections .................................................................... 5 - 7
5.1.8 Master and Slave Sub-Menus ........................................................ 5 - 7
5.1.9 Memory Cache ............................................................................. 5 - 11

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5.1.10 Boot Features ................................................................................5 - 13
5.2 The Advanced Menu ..............................................................................5 - 14
5.2.1 Advanced Chipset Control Menu ...................................................5 - 16
5.2.2 Integrated Device Control Sub-Menu ............................................5 - 17
5.2.3 Advanced Processor Options ........................................................5 - 18
5.2.4 I/O Device Configuration Menu .....................................................5 - 19
5.3 The Power Menu ...................................................................................5 - 21
5.4 Boot Menu .............................................................................................5 - 23
5.5 OEM Features Menu .............................................................................5 - 25
5.5.1 PC Health ......................................................................................5 - 27
5.5.2 Watchdog Settings ........................................................................5 - 28
5.5.3 Temperature Management ............................................................5 - 29
5.5.4 Front-Rear I/O ...............................................................................5 - 30
5.5.5 System Info ...................................................................................5 - 31
5.6 The Exit Menu ........................................................................................5 - 32
5.6.1 Saving Values ...............................................................................5 - 33
5.6.2 Exit Discarding Changes ...............................................................5 - 33
5.6.3 Load Setup Defaults ......................................................................5 - 33
5.6.4 Discard Changes ...........................................................................5 - 33
5.6.5 Save Changes ...............................................................................5 - 34
5.7 Phoenix BIOS Messages .......................................................................5 - 34
5.8 Phoenix Phlash16 ..................................................................................5 - 39
5.8.1 Installation .....................................................................................5 - 39
5.8.2 Create the Crisis Recovery Diskette .............................................5 - 39
5.8.3 Updating the Crisis Recovery Diskette ..........................................5 - 40
5.8.4 Executing Phoenix Phlash16 ........................................................5 - 40
5.8.4.1 Command Line Mode ...........................................................5 - 40
5.8.5 JRC JUMPtec® Remote Control ...................................................5 - 41
Chapter 6
6. System Considerations ................................................................................6 - 3
6.1 Thermal Management ..............................................................................6 - 3

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6.1.1 Passive Thermal Regulation ........................................................... 6 - 3
6.1.1.1 CPU Internal Thermal Supervision ......................................... 6 - 3
6.1.1.2 CPU External Thermal Supervision ....................................... 6 - 4
6.1.1.3 CPU Emergency Thermal Supervision .................................. 6 - 4
6.1.1.4 Thermal Management Recommendations ............................. 6 - 5
6.1.2 Active Thermal Regulation .............................................................. 6 - 5
6.1.2.1 Heat Sinks .............................................................................. 6 - 5
6.1.2.2 Forced Air Flow ...................................................................... 6 - 5
6.1.2.3 Peripherals ............................................................................. 6 - 8
6.2 System Power ......................................................................................... 6 - 8
6.2.1 CP605 Baseboard .......................................................................... 6 - 8
6.2.2 Backplane ....................................................................................... 6 - 9
6.2.3 Power Supply Units ........................................................................ 6 - 9
6.2.3.1 Start-Up Requirement .......................................................... 6 - 10
6.2.3.2 Power-Up Sequence ............................................................ 6 - 10
6.2.3.3 Tolerance .............................................................................. 6 - 10
6.2.3.4 Regulation ............................................................................ 6 - 11
6.2.3.5 Rise Time Diagram .............................................................. 6 - 11
6.3 Power Consumption .............................................................................. 6 - 12
6.3.1 Power Requirement for the CP605 ............................................... 6 - 14
Annex A
A. Rear I/O Module CP-RIO6-05 .....................................................................A - 3
A.1 Introduction .............................................................................................A - 3
A.1.1 Dimensions .....................................................................................A - 3
A.2 Front Panels ............................................................................................A - 4
A.3 Board Layout Variant 1 ............................................................................A - 5
A.4 Board Layout Variant 2 ............................................................................A - 6
A.5 Overview of Module Interfaces ................................................................A - 7
A.5.1 Overview of Module Interfaces and other Features ........................A - 7
A.5.1.1 Front Panel (Width 4HP) Interfaces and Features .................A - 7
A.5.1.2 Internal Interfaces (Accessible via Onboard Connectors) ......A - 7

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A.6 Detailed Description of Module Interfaces .............................................. A - 7
A.6.1 Keyboard/Mouse Interface ............................................................. A - 7
A.6.1.1 Keyboard/Mouse Connector CON15 Pinout .......................... A - 8
A.6.2 USB Interfaces ............................................................................... A - 8
A.6.2.1 USB Connectors CON21 and CON22 Pinouts ...................... A - 8
A.6.3 VGA-CRT Interface ........................................................................ A - 9
A.6.3.1 VGA Connector CON23 Pinout ............................................. A - 9
A.6.4 Serial Port Interfaces .................................................................... A - 10
A.6.4.1 Serial Port Connectors CON18 and CON17 Pinout ............ A - 10
A.6.4.2 Serial Port Connectors CON14 and CON13 Pinout .............A - 11
A.6.5 Fast Ethernet Interfaces ................................................................A - 11
A.6.5.1 Fast Ethernet Connectors CON25 Pinout ............................ A - 12
A.6.6 Gigabit Ethernet ........................................................................... A - 12
A.6.6.1 RJ45 Connectors CON26 and CON27 Pinout ..................... A - 12
A.6.7 IPMI Interface (Optional) .............................................................. A - 13
A.6.7.1 IPMI Connector CON20 Pinout ............................................ A - 13
A.6.8 Fan Control Interface ................................................................... A - 14
A.6.8.1 Fan Control Connector Pinouts ........................................... A - 14
A.6.9 EIDE Port ..................................................................................... A - 15
A.6.9.1 EIDE Connectors EIDE1 (CON7) ....................................... A - 15
A.6.10 Floppy Drive Interface .................................................................. A - 16
A.6.10.1 Floppy Drive Connector CON11 Pinout ............................... A - 16
A.6.10.2 Floppy Drive “A+B” Configuration ........................................ A - 16
A.6.11 Parallel I/O Interface .................................................................... A - 17
A.6.12 Speaker Interface ......................................................................... A - 17
A.6.13 CompactPCI Interface .................................................................. A - 18
A.6.13.1 CompactPCI Connectors J3-J5 (CON3-CON5) Pinouts ...... A - 18
A.6.13.2 COM3 Jumper Setting ......................................................... A - 23
A.6.13.3 COM4 Jumper Setting ......................................................... A - 23
A.6.14 Fan Power Supply Voltage Selection ........................................... A - 23

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List of Tables
1-1 System Relevant Information ................................................................... 1 - 6
1-2 CP605 4HP Version Main Specifications ............................................... 1 - 11
1-3 Applied Standards ................................................................................. 1 - 17
1-4 Related Publications .............................................................................. 1 - 18
2-1 Supported Intel Processors on the CP605 ............................................... 2 - 3
2-2 Memory Options Utilizing SODIMM Sockets ........................................... 2 - 4
2-3 SMBus Device Addresses ....................................................................... 2 - 6
2-4 EEPROM Address Map ........................................................................... 2 - 7
2-5 Keyboard Connector CON23 Pinout ........................................................ 2 - 9
2-6 USB Connectors CON7 and CON8 Pinouts .......................................... 2 - 10
2-7 USB Connector CON24 Pinout .............................................................. 2 - 10
2-8 Partial List of Display Modes Supported ................................................ 2 - 11
2-9 CRT Connector CON11 Pinout .............................................................. 2 - 12
2-10 Serial Port Connectors CON9 (COM1) and CON10 (COM2) Pinout ..... 2 - 13
2-11 Pinouts of CON6B and CON6C Based on the Implementation ............. 2 - 15
2-12 RJ45 Connector CON6A Pinout ............................................................ 2 - 16
2-13 CompactFlash Connector CON16 Pinout .............................................. 2 - 18
2-14 Pinout of CON12 .................................................................................... 2 - 20
2-15 Pinout of the ATA 40-pin Connector CON19 .......................................... 2 - 21
2-16 Fan Power Supply Connector CON14 Pinout ........................................ 2 - 22
2-17 PMC Connectors CON20 and CON22 Pinouts ...................................... 2 - 25
2-18 Coding Key Colors ................................................................................. 2 - 28
2-19 CompactPCI Bus Connector J1 (CON1) System Slot Pinout ................ 2 - 29
2-20 CompactPCI Bus Connector J1 (CON1) Peripheral Slot Pinout ............ 2 - 30
2-21 64-bit CompactPCI Bus Connector J2 (CON2) System Slot Pinout ...... 2 - 31
2-22 64-bit CompactPCI Bus Connector J2 (CON2) Peripheral Slot Pinout .. 2 - 32
2-23 Backplane J3 Pinout .............................................................................. 2 - 33
2-24 Backplane J3 Signal Functions .............................................................. 2 - 34
2-25 Backplane J4 Pinout .............................................................................. 2 - 35
2-26 Backplane J5 Pinout .............................................................................. 2 - 36
4-1 Processor Configuration .......................................................................... 4 - 3
4-2 CompactFlash Configuration ................................................................... 4 - 3

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4-3 Dual BIOS Configuration .......................................................................... 4 - 3
4-4 Clearing BIOS CMOS Setup .................................................................... 4 - 4
4-5 Shorting Chassis GND (Shield) to Logic GND ......................................... 4 - 4
4-6 VGA-CRT Jumper Setting ........................................................................ 4 - 5
4-7 PICMG 2.16 Rear I/O Configuration for Port 1 ......................................... 4 - 5
4-8 PICMG 2.16 Rear I/O Configuration for Port 2 ......................................... 4 - 6
4-9 Resistor Setting to Configure COM1 ........................................................ 4 - 6
4-12 Resistor Setting to Configure COM2 ........................................................ 4 - 7
4-13 Jumper Setting for RS-422 RXD Termination (COM2) ............................. 4 - 7
4-14 Jumper Setting for RS-422 TXD and RS-485 Termination (COM2) ......... 4 - 7
4-10 Jumper Setting for RS-422 RXD Termination (COM1) ............................. 4 - 7
4-11 Jumper Setting for RS-422 TXD and RS-485 Termination (COM1) ......... 4 - 7
4-15 Interrupt Setting ........................................................................................ 4 - 8
4-16 PCI Interrupt Routing ................................................................................ 4 - 9
4-17 Memory Map for the 1st Megabyte ........................................................... 4 - 9
4-18 I/O Address Map .................................................................................... 4 - 10
4-19 Watchdog Timer ..................................................................................... 4 - 12
4-20 Watchdog, CompactPCI Interrupt Configuration Register ...................... 4 - 13
4-21 I/O Status 1 Register .............................................................................. 4 - 14
4-22 I/O Status 2 Register ............................................................................. 4 - 15
4-23 I/O Configuration Register ..................................................................... 4 - 16
4-24 Board ID Register .................................................................................. 4 - 16
4-25 Hardware Index Register ....................................................................... 4 - 17
4-26 Logic Version Register .......................................................................... 4 - 17
4-27 LED Control Register ............................................................................ 4 - 18
5-1 The Menu Bar ........................................................................................... 5 - 4
5-2 The Legend Bar ........................................................................................ 5 - 5
5-3 Main Menu Selections .............................................................................. 5 - 7
5-4 Master/Slave Sub-Menu Options ............................................................. 5 - 9
5-5 Memory Cache Configuration ................................................................. 5 - 12
5-6 Boot Options ........................................................................................... 5 - 13
5-7 Advanced Menu Options ........................................................................ 5 - 15
5-8 Advanced Chipset Control Options ........................................................ 5 - 16
5-9 USB Device 29 Functions ...................................................................... 5 - 17

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5-10 Advanced Processor Options ................................................................ 5 - 18
5-11 I/O Device Configuration Options .......................................................... 5 - 20
5-12 Power Menu Options ............................................................................. 5 - 22
5-13 OEM Features Options .......................................................................... 5 - 26
5-14 Watchdog Settings Options ................................................................... 5 - 29
5-15 Temperature Management Options ....................................................... 5 - 30
5-16 Front-Rear I/O Options .......................................................................... 5 - 31
5-17 System Info Options ............................................................................... 5 - 32
6-1 Maximum Input Power Voltage Limits ...................................................... 6 - 8
6-2 DC Operational Input Voltage Ranges ..................................................... 6 - 9
6-3 Input Voltage Characteristics ................................................................. 6 - 10
6-4 Power Consumption: DOS ..................................................................... 6 - 12
6-5 Power Consumption: Windows® 2000, IDLE Mode .............................. 6 - 12
6-6 Power Consumption: Windows® 2000, 100% CPU Usage ................... 6 - 13
6-7 Power Consumption: Windows® 2000 High Power Tool ....................... 6 - 13
6-8 Power Consumption Table for CP605 Accessories ............................... 6 - 13
6-9 Start-Up Current of the CP605 ............................................................... 6 - 14
A-1 Keyboard Connector CON15 Pinout ........................................................ A - 8
A-2 USB Connector CON21 and CON22 Pinouts .......................................... A - 8
A-3 VGA Connector CON23 ........................................................................... A - 9
A-4 Functions of the Serial Port Interfaces ................................................... A - 10
A-5 Serial Port Connectors CON18 (COM2) and CON17 (COM4) Pinout ... A - 10
A-6 Serial Port Connectors CON14 (COM1) and CON13 (COM3) Pinout ... A - 11
A-7 Fast Ethernet Connectors CON25 Pinout .............................................. A - 12
A-8 Pinouts of CON26 and CON27 Based on the Implementation .............. A - 12
A-9 IPMI Connector CON20 Pinout .............................................................. A - 13
A-10 Fan Control Connector CON 6 Pinout ................................................... A - 14
A-11 Fan Control Connector CON 9 Pinout ................................................... A - 14
A-12 Fan Control Connector CON 10 (Optional) Pinout ................................. A - 14
A-13 External Cooling Fan CON24 Pinout ..................................................... A - 14
A-14 Pinout of AT Standard Connector EIDE1 (CON7) .................................. A - 15
A-15 Floppy Drive Connector CON11 Pinout ................................................. A - 16
A-16 Parallel I/O Interface Connector CON19 Pinout .................................... A - 17
A-17 Backplane J3 Pin Definitions ................................................................. A - 18

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A-18 Backplane J3 Signal Functions ............................................................. A - 19
A-19 Backplane J4 Pinout .............................................................................. A - 20
A-20 Backplane J5 Pinout .............................................................................. A - 21
A-21 Backplane J5 Signal Functions ............................................................. A - 22
A-22 COM3: RS232 ON/OFF ........................................................................ A - 23
A-23 COM4: RS232 ON/OFF ........................................................................ A - 23
A-24 Fan Power Supply Voltage Setting ........................................................ A - 23

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List of Figures
1-1 CP605 Functional Block Diagram ............................................................ 1 - 7
1-2 CP605 4HP Front Panels ......................................................................... 1 - 8
1-3 CP605 Board Layout (Front View) ........................................................... 1 - 9
1-4 CP605 Board Layout (Reverse View) .................................................... 1 - 10
2-1 Keyboard Connector CON23 .................................................................. 2 - 9
2-2 USB Connectors CON7, CON8 and CON24 ......................................... 2 - 10
2-3 D-Sub CRT Connector CON11 .............................................................. 2 - 12
2-4 Serial Connectors CON9 (COM1) and CON10 (COM2) ........................ 2 - 13
2-5 Gigabit Ethernet Connectors CON6B and CON6C ................................ 2 - 14
2-6 Fast Ethernet Connector CON6A .......................................................... 2 - 16
2-7 CompactFlash Socket Connector CON16 ............................................. 2 - 17
2-8 EIDE Interface Connectors CON12 and CON19 ................................... 2 - 19
2-9 Fan Power Supply Connector CON14 ................................................... 2 - 22
2-10 Extension Connector CON15 ................................................................. 2 - 23
2-11 PMC Connectors CON20, 21 and 22 ..................................................... 2 - 24
2-12 CompactPCI Connectors J1-J5 (CON1-CON5) ..................................... 2 - 28
2-13 IPMI Functional Block Diagram .............................................................. 2 - 40
5-1 Main Menu — Screen Display ................................................................. 5 - 4
5-2 General Help Window — Screen Display ............................................... 5 - 6
5-3 Master/Slave Sub-Menu — Screen Display ............................................. 5 - 8
5-4 Memory Cache — Screen Display ......................................................... 5 - 11
5-5 Boot Features — Screen Display ........................................................... 5 - 13
5-6 Advanced Menu — Screen Display ....................................................... 5 - 14
5-7 Advanced Chipset Control — Screen Display ...................................... 5 - 16
5-8 Integrated Device Control Sub-Menu — Screen Display ...................... 5 - 17
5-9 Advanced Processor Options — Screen Display .................................. 5 - 18
5-10 I/O Device Configuration Menu — Screen Display ................................ 5 - 19
5-11 Power Menu — Screen Display ............................................................. 5 - 21
5-12 Boot Menu — Screen Display ................................................................ 5 - 23
5-13 OEM Features Menu — Screen Display ................................................ 5 - 25
5-14 PC Health — Screen Display ................................................................. 5 - 27
5-15 Watchdog Settings — Screen Display .................................................. 5 - 28

Preface CP605
Page xvi © 2004 Kontron Modular Computers GmbH ID 25095, Rev. 07
P R E L I M I N A R Y
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5-16 Temperature Management — Screen Display ...................................... 5 - 29
5-17 Front-Rear I/O — Screen Display ......................................................... 5 - 30
5-18 System Info — Screen Display .............................................................. 5 - 31
5-19 Exit Menu — Screen Display .................................................................. 5 - 32
6-1 Mobile Pentium 4-M Temperature Vs. Airspeed Graph ............................ 6 - 6
6-2 Desktop Pentium 4 Temperature Vs. Airspeed Graph ............................. 6 - 7
6-3 Start-Up Ramp of the CP3-SVE180 AC Power Supply .......................... 6 - 11
A-1 CP-RIO6-05 Front Panels ....................................................................... A - 4
A-2 CP-RIO6-05 Module Board Layout with 1 Ethernet Port ......................... A - 5
A-3 CP-RIO6-05 Module Board Layout with 3 Ethernet Ports ....................... A - 6
A-4 Keyboard/Mouse Connector .................................................................... A - 7
A-5 USB Connectors CON21 and CON22 ..................................................... A - 8
A-6 D-sub VGA-CRT Connector CON23 ....................................................... A - 9
A-7 Serial Connectors CON13 and CON14 ................................................. A - 10
A-8 Ethernet/Fast Ethernet Connectors ........................................................ A - 11

CP605 Preface
ID 25095, Rev. 07 © 2004 Kontron Modular Computers GmbH Page xvii
25095.07.UG.VC.041005/141117
Proprietary Note
This document contains information proprietary to Kontron Modular Computers GmbH. It may
not be copied or transmitted by any means, disclosed to others, or stored in any retrieval sys-
tem or media without the prior written consent of Kontron Modular Computers GmbH or one of
its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct.
However, Kontron Modular Computers GmbH cannot accept liability for any inaccuracies or
the consequences thereof, or for any liability arising from the use or application of any circuit,
product, or example shown in this document.
Kontron Modular Computers GmbH reserves the right to change, modify, or improve this doc-
ument or the product described herein, as seen fit by Kontron Modular Computers GmbH
without further notice.
Trademarks
Kontron Modular Computers GmbH, the PEP logo and, if occurring in this manual, “CXM” are
trademarks owned by Kontron Modular Computers GmbH, Kaufbeuren (Germany). In addi-
tion, this document may include names, company logos and trademarks, which are registered
trademarks and, therefore, proprietary to their respective owners.

Preface CP605
Page xviii © 2004 Kontron Modular Computers GmbH ID 25095, Rev. 07
25095.07.UG.VC.041005/141117
Explanation of Symbols
CE Conformity
This symbol indicates that the product described in this manual is in
compliance with all applied CE standards. Please refer also to the
section “Applied Standards” in this manual.
Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V)
when touching products or parts of them. Failure to observe the pre-
cautions indicated and/or prescribed by the law may endanger your
life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on
the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their compo-
nents are sensitive to static electricity. Therefore, care must be taken
during all handling operations and inspections of this product, in
order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking
Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood
and taken into consideration by the reader, may endanger your health
and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read
through carefully for his or her own advantage.

CP605 Preface
ID 25095, Rev. 07 © 2004 Kontron Modular Computers GmbH Page xix
25095.07.UG.VC.041005/141117
For Your Safety
Your new Kontron product was developed and tested carefully to provide all features neces-
sary to ensure its compliance with electrical safety requirements. It was also designed for a
long fault-free life. However, the life expectancy of your product can be drastically reduced by
improper treatment during unpacking and installation. Therefore, in the interest of your own
safety and of the correct operation of your new Kontron product, you are requested to conform
with the following guidelines.
High Voltage Safety Instructions
Special Handling and Unpacking Instructions
• Do not handle this product out of its protective enclosure while it is not used for opera-
tional purposes unless it is otherwise protected.
• Whenever possible, unpack or pack this product only at EOS/ESD safe work stations.
Where a safe work station is not guaranteed, it is important for the user to be electrically
discharged before touching the product with his/her hands or tools. This is most easily
done by touching a metal part of your system housing.
• It is particularly important to observe standard anti-static precautions when changing
piggybacks, ROM devices, jumper settings etc. If the product contains batteries for RTC
or memory backup, ensure that the board is not placed on conductive surfaces, includ-
ing anti-static plastics or sponges. They can cause short circuits and damage the batter-
ies or conductive circuits on the board.
Warning!
All operations on this device must be carried out by sufficiently skilled
personnel only.
Caution, Electric Shock!
Before installing your new Kontron product into a system always
ensure that your mains power is switched off. This applies also to the
installation of piggybacks.
Serious electrical shock hazards can exist during all installation,
repair and maintenance operations with this product. Therefore,
always unplug the power cable and any other cables which provide
external voltages before performing work.
ESD Sensitive Device!
Electronic boards and their components are sensitive to static elec-
tricity. Therefore, care must be taken during all handling operations
and inspections of this product, in order to ensure product integrity at
all times.

Preface CP605
Page xx © 2004 Kontron Modular Computers GmbH ID 25095, Rev. 07
25095.07.UG.VC.041005/141117
General Instructions on Usage
• In order to maintain Kontron’s product warranty, this product must not be altered or
modified in any way. Changes or modifications to the device, which are not explicitly
approved by Kontron Modular Computers GmbH and described in this manual or
received from Kontron’s Technical Support as a special handling instruction, will void
your warranty.
• This device should only be installed in or connected to systems that fulfill all necessary
technical and specific environmental requirements. This applies also to the operational
temperature range of the specific board version, which must not be exceeded. If batter-
ies are present, their temperature restrictions must be taken into account.
• In performing all necessary installation and application operations, please follow only
the instructions supplied by the present manual.
• Keep all the original packaging material for future storage or warranty shipments. If it is
necessary to store or ship the board, please re-pack it as nearly as possible in the man-
ner in which it was delivered.
• Special care is necessary when handling or unpacking the product. Please consult the
special handling and unpacking instruction on the previous page of this manual.