Kontron CP605 User manual

CP605
6U CompactPCI
Pentium 4 Based CPU Board
Manual ID: 25095, Rev. Index 07
October 2004
The product described in this manual is
in compliance with all applied CE stan-
dards.
25095.07.UG.VC.041005/135541

Preface CP605
Page ii © 2004 Kontron Modular Computers GmbH ID 25095, Rev. 07
25095.07.UG.VC.041005/135615
Revision History
Imprint
Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON
Sudetenstraße 7 [email protected]
D - 87600 Kaufbeuren Germany
For further information about other Kontron Modular Computers’ products, please visit our
Internet web site: www.kontron.com
Copyright
Copyright © 2004 Kontron Modular Computers GmbH. All rights reserved. This manual may
not be copied, photocopied, reproduced, translated or converted to any electronic or machine-
readable form in whole or in part without prior written approval of Kontron Modular Computers
GmbH.
Manual/Product Title: CP605
Manual ID Number: 25095
Rev.
Index Brief Description of Changes Board Index Date of Issue
01 Initial Issue 00 Sept. 2002
02 Addition of Phoenix BIOS chapter 00 March 2003
03 Addition of CP-RIO6-05X chapter 00 April 2003
04 Update of rear I/O chapter, replacement of rear
I/O chapters with CP-RIO6-05 chapter
01 July 2003
05 General update 01 Sept. 2003
06 General update 02 May 2004
07 General update 02 Oct 2004
Disclaimer:
Kontron Modular Computers GmbH rejects any liability for the
correctness and completeness of this manual as well as its suit-
ability for any particular purpose.

CP605 Preface
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Table of Contents
Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Copyright ....................................................................................................................ii
Table of Contents ...................................................................................................... iii
List of Tables .............................................................................................................xi
List of Figures ..........................................................................................................xv
Proprietary Note ..................................................................................................... xvii
Trademarks ............................................................................................................ xvii
Explanation of Symbols ........................................................................................ xviii
For Your Safety ....................................................................................................... xix
High Voltage Safety Instructions ......................................................................... xix
Special Handling and Unpacking Instructions .................................................... xix
General Instructions on Usage ............................................................................xx
Two Year Warranty .................................................................................................. xxi
Chapter 1
1. Introduction .................................................................................................. 1 - 3
1.1 System Overview .................................................................................... 1 - 3
1.2 Board Overview ....................................................................................... 1 - 4
1.2.1 Board Introduction .......................................................................... 1 - 4
1.2.2 Board-Specific Information ............................................................. 1 - 5
1.3 System Expansion Capabilities ............................................................... 1 - 6
1.3.1 PMC Modules ................................................................................. 1 - 6
1.3.2 CP-RIO6-05 Rear I/O Module ......................................................... 1 - 6
1.4 System Relevant Information .................................................................. 1 - 6
1.5 Board Diagrams ...................................................................................... 1 - 7
1.5.1 Functional Block Diagram ............................................................... 1 - 7
1.5.2 Front Panels ................................................................................... 1 - 8
1.5.3 Board Layout .................................................................................. 1 - 9
1.6 Technical Specifications ........................................................................ 1 - 11
1.7 Software Support ................................................................................... 1 - 16
1.7.1 Kontron Support ............................................................................ 1 - 16
1.8 Applied Standards ................................................................................. 1 - 17

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1.9 Related Publications ..............................................................................1 - 18
1.10 Trademarks ............................................................................................1 - 18
Chapter 2
2. Functional Description .................................................................................2 - 3
2.1 CPU .........................................................................................................2 - 3
2.2 Memory ....................................................................................................2 - 3
2.3 Chipset .....................................................................................................2 - 4
2.3.1 Graphics and Memory Controller Hub (845GV) ..............................2 - 4
2.3.2 I/O Controller Hub ICH4 ..................................................................2 - 5
2.4 Peripherals ...............................................................................................2 - 5
2.4.1 Timers .............................................................................................2 - 5
2.4.2 Watchdog Timer ..............................................................................2 - 6
2.4.3 Battery .............................................................................................2 - 6
2.4.4 Reset ...............................................................................................2 - 6
2.4.5 Local SMBus Devices .....................................................................2 - 6
2.4.6 Thermal Management / System Monitoring ....................................2 - 6
2.4.7 Serial EEPROM ..............................................................................2 - 7
2.4.8 BIOS FLASH (Firmware Hub) .........................................................2 - 7
2.4.9 User FLASH ....................................................................................2 - 7
2.4.10 Dual BIOS .......................................................................................2 - 7
2.4.11 Network Security Processor ............................................................2 - 8
2.5 Board Interfaces ......................................................................................2 - 8
2.5.1 General Purpose LED Output .........................................................2 - 8
2.5.2 Keyboard/Mouse Interface ..............................................................2 - 8
2.5.3 USB Interfaces ................................................................................2 - 9
2.5.4 Graphics Controller .......................................................................2 - 11
2.5.4.1 Video Memory Usage ...........................................................2 - 11
2.5.4.2 Video Resolution ...................................................................2 - 11
2.5.4.3 CRT Interface and Connector CON11 ..................................2 - 12
2.5.5 Serial Port Interfaces COM1 and COM2 .......................................2 - 13
2.5.6 Serial Port Interfaces COM3 and COM4 .......................................2 - 13

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2.5.7 Parallel I/O Interface ..................................................................... 2 - 14
2.5.8 Floppy Drive Interface ................................................................... 2 - 14
2.5.9 Gigabit Ethernet ............................................................................ 2 - 14
2.5.10 Gigabit Ethernet LED Status ......................................................... 2 - 15
2.5.11 Fast Ethernet ................................................................................ 2 - 16
2.5.12 Fast Ethernet LED Status ............................................................. 2 - 17
2.5.12.1 CompactFlash Socket .......................................................... 2 - 17
2.5.13 EIDE Interfaces ............................................................................. 2 - 19
2.5.13.1 CON12 — ATA 44-Pin Connector ........................................ 2 - 20
2.5.13.2 CON19 — ATA 40-Pin Connector ........................................ 2 - 21
2.5.14 Fan Power Supply (Optional) ........................................................ 2 - 22
2.5.15 Extension Connector CON15 ....................................................... 2 - 23
2.5.16 PMC Interface ............................................................................... 2 - 24
2.5.17 CompactPCI Interface .................................................................. 2 - 26
2.5.17.1 System Master Configuration ............................................... 2 - 26
2.5.17.2 Peripheral Master Configuration (Passive Mode) ................ 2 - 26
2.5.17.3 Packet Switching Backplane (PICMG 2.16) ......................... 2 - 26
2.5.17.4 Hot Swap Support ................................................................ 2 - 26
2.5.17.5 Power Ramping .................................................................... 2 - 26
2.5.17.6 Precharge ............................................................................. 2 - 27
2.5.17.7 Handle Switch ...................................................................... 2 - 27
2.5.17.8 ENUM# Interrupt .................................................................. 2 - 27
2.5.17.9 Blue LED .............................................................................. 2 - 27
2.5.18 CompactPCI Bus Connector ......................................................... 2 - 28
2.5.18.1 CompactPCI Connector Keying ........................................... 2 - 28
2.5.18.2 CompactPCI Rear I/O Connectors J3-J5 (CON3-CON5) ..... 2 - 33
2.5.18.3 Rear I/O Configuration ......................................................... 2 - 38
2.6 Intelligent Platform Management Interface (IPMI) ................................. 2 - 39
2.6.1 Technical Background of IPMI ...................................................... 2 - 39
2.6.2 IPMI Implementation on the CP605 .............................................. 2 - 40
2.6.3 Measurement of Onboard Voltages .............................................. 2 - 40
2.6.4 Measurement of Temperatures ..................................................... 2 - 40
2.6.5 Fan Control ................................................................................... 2 - 40
2.6.6 Data Repositories ......................................................................... 2 - 40

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Chapter 3
3. Installation ....................................................................................................3 - 3
3.1 Safety Requirements ...............................................................................3 - 3
3.2 CP605 Initial Installation Procedures .......................................................3 - 4
3.3 Standard Removal Procedures ................................................................3 - 5
3.4 Hot Swap Procedures ..............................................................................3 - 5
3.4.1 System Master Hot Swap ................................................................3 - 5
3.4.2 Peripheral Hot Swap Procedure ......................................................3 - 6
3.5 Installation of CP605 Peripheral Devices ................................................3 - 7
3.5.1 CompactFlash Installation ...............................................................3 - 7
3.5.2 USB Device Installation ...................................................................3 - 7
3.5.3 Rear I/O Device Installation .............................................................3 - 7
3.5.4 Battery Replacement .......................................................................3 - 8
3.5.5 Hard Disk Installation ......................................................................3 - 8
3.6 Software Installation ................................................................................3 - 9
Chapter 4
4. Configuration ................................................................................................4 - 3
4.1 Jumper Description ..................................................................................4 - 3
4.1.1 Processor Configuration ..................................................................4 - 3
4.1.2 CompactFlash Configuration .................................................................4 - 3
4.1.3 Dual BIOS Configuration .................................................................4 - 3
4.1.4 Clearing BIOS CMOS Setup ...........................................................4 - 4
4.1.5 Shorting Chassis GND (Shield) to Logic GND ................................4 - 4
4.1.6 VGA CRT Rear I/O Configuration ...................................................4 - 5
4.1.7 PICMG 2.16 Rear I/O Configuration ...............................................4 - 5
4.1.7.1 PIGMG 2.16 Rear I/O Configuration for Port 1 .......................4 - 5
4.1.7.2 PICMG 2.16 Rear I/O Configuration for Port 2 .......................4 - 6
4.1.8 Serial Port Jumper and Resistor Setting .........................................4 - 6
4.1.8.1 COM1 Jumper and Resistor Setting .......................................4 - 6

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4.1.8.2 COM2 Jumper and Resistor Setting ...................................... 4 - 7
4.1.9 Reserved Jumpers .......................................................................... 4 - 8
4.2 Interrupts ................................................................................................. 4 - 8
4.3 Onboard PCI Interrupt Routing ............................................................... 4 - 9
4.4 Memory Map ........................................................................................... 4 - 9
4.4.1 Memory Map for the 1st Megabyte ................................................. 4 - 9
4.4.2 I/O Address Map ........................................................................... 4 - 10
4.5 Special Registers Description ............................................................... 4 - 11
4.5.1 Watchdog ...................................................................................... 4 - 11
4.5.2 Watchdog Trigger ......................................................................... 4 - 11
4.5.3 Watchdog Timer .......................................................................... 4 - 12
4.5.4 Watchdog, CompactPCI Interrupt Configuration Register ............ 4 - 13
4.5.5 I/O Status 1 Register ..................................................................... 4 - 14
4.5.6 I/O Status 2 Register ............................................................................4 - 15
4.5.7 I/O Configuration Register ............................................................ 4 - 16
4.5.8 Board Version ............................................................................... 4 - 16
4.5.9 Hardware Index ............................................................................ 4 - 17
4.5.10 Logic Version ................................................................................ 4 - 17
4.5.11 LED Control ................................................................................. 4 - 18
Chapter 5
5. Phoenix BIOS .............................................................................................. 5 - 3
5.1 The Setup Guide ..................................................................................... 5 - 3
5.1.1 Introduction to Setup ....................................................................... 5 - 3
5.1.2 The Main Menu ............................................................................... 5 - 4
5.1.3 The Menu Bar ................................................................................. 5 - 4
5.1.4 The Legend Bar .............................................................................. 5 - 5
5.1.5 The Field Help Window ................................................................... 5 - 5
5.1.6 The General Help Window .............................................................. 5 - 6
5.1.7 Main Menu Selections .................................................................... 5 - 7
5.1.8 Master and Slave Sub-Menus ........................................................ 5 - 7
5.1.9 Memory Cache ............................................................................. 5 - 11

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5.1.10 Boot Features ................................................................................5 - 13
5.2 The Advanced Menu ..............................................................................5 - 14
5.2.1 Advanced Chipset Control Menu ...................................................5 - 16
5.2.2 Integrated Device Control Sub-Menu ............................................5 - 17
5.2.3 Advanced Processor Options ........................................................5 - 18
5.2.4 I/O Device Configuration Menu .....................................................5 - 19
5.3 The Power Menu ...................................................................................5 - 21
5.4 Boot Menu .............................................................................................5 - 23
5.5 OEM Features Menu .............................................................................5 - 25
5.5.1 PC Health ......................................................................................5 - 27
5.5.2 Watchdog Settings ........................................................................5 - 28
5.5.3 Temperature Management ............................................................5 - 29
5.5.4 Front-Rear I/O ...............................................................................5 - 30
5.5.5 System Info ...................................................................................5 - 31
5.6 The Exit Menu ........................................................................................5 - 32
5.6.1 Saving Values ...............................................................................5 - 33
5.6.2 Exit Discarding Changes ...............................................................5 - 33
5.6.3 Load Setup Defaults ......................................................................5 - 33
5.6.4 Discard Changes ...........................................................................5 - 33
5.6.5 Save Changes ...............................................................................5 - 34
5.7 Phoenix BIOS Messages .......................................................................5 - 34
5.8 Phoenix Phlash16 ..................................................................................5 - 39
5.8.1 Installation .....................................................................................5 - 39
5.8.2 Create the Crisis Recovery Diskette .............................................5 - 39
5.8.3 Updating the Crisis Recovery Diskette ..........................................5 - 40
5.8.4 Executing Phoenix Phlash16 ........................................................5 - 40
5.8.4.1 Command Line Mode ...........................................................5 - 40
5.8.5 JRC JUMPtec® Remote Control ...................................................5 - 41
Chapter 6
6. System Considerations ................................................................................6 - 3
6.1 Thermal Management ..............................................................................6 - 3

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6.1.1 Passive Thermal Regulation ........................................................... 6 - 3
6.1.1.1 CPU Internal Thermal Supervision ......................................... 6 - 3
6.1.1.2 CPU External Thermal Supervision ....................................... 6 - 4
6.1.1.3 CPU Emergency Thermal Supervision .................................. 6 - 4
6.1.1.4 Thermal Management Recommendations ............................. 6 - 5
6.1.2 Active Thermal Regulation .............................................................. 6 - 5
6.1.2.1 Heat Sinks .............................................................................. 6 - 5
6.1.2.2 Forced Air Flow ...................................................................... 6 - 5
6.1.2.3 Peripherals ............................................................................. 6 - 8
6.2 System Power ......................................................................................... 6 - 8
6.2.1 CP605 Baseboard .......................................................................... 6 - 8
6.2.2 Backplane ....................................................................................... 6 - 9
6.2.3 Power Supply Units ........................................................................ 6 - 9
6.2.3.1 Start-Up Requirement .......................................................... 6 - 10
6.2.3.2 Power-Up Sequence ............................................................ 6 - 10
6.2.3.3 Tolerance .............................................................................. 6 - 10
6.2.3.4 Regulation ............................................................................ 6 - 11
6.2.3.5 Rise Time Diagram .............................................................. 6 - 11
6.3 Power Consumption .............................................................................. 6 - 12
6.3.1 Power Requirement for the CP605 ............................................... 6 - 14
Annex A
A. Rear I/O Module CP-RIO6-05 .....................................................................A - 3
A.1 Introduction .............................................................................................A - 3
A.1.1 Dimensions .....................................................................................A - 3
A.2 Front Panels ............................................................................................A - 4
A.3 Board Layout Variant 1 ............................................................................A - 5
A.4 Board Layout Variant 2 ............................................................................A - 6
A.5 Overview of Module Interfaces ................................................................A - 7
A.5.1 Overview of Module Interfaces and other Features ........................A - 7
A.5.1.1 Front Panel (Width 4HP) Interfaces and Features .................A - 7
A.5.1.2 Internal Interfaces (Accessible via Onboard Connectors) ......A - 7

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A.6 Detailed Description of Module Interfaces .............................................. A - 7
A.6.1 Keyboard/Mouse Interface ............................................................. A - 7
A.6.1.1 Keyboard/Mouse Connector CON15 Pinout .......................... A - 8
A.6.2 USB Interfaces ............................................................................... A - 8
A.6.2.1 USB Connectors CON21 and CON22 Pinouts ...................... A - 8
A.6.3 VGA-CRT Interface ........................................................................ A - 9
A.6.3.1 VGA Connector CON23 Pinout ............................................. A - 9
A.6.4 Serial Port Interfaces .................................................................... A - 10
A.6.4.1 Serial Port Connectors CON18 and CON17 Pinout ............ A - 10
A.6.4.2 Serial Port Connectors CON14 and CON13 Pinout .............A - 11
A.6.5 Fast Ethernet Interfaces ................................................................A - 11
A.6.5.1 Fast Ethernet Connectors CON25 Pinout ............................ A - 12
A.6.6 Gigabit Ethernet ........................................................................... A - 12
A.6.6.1 RJ45 Connectors CON26 and CON27 Pinout ..................... A - 12
A.6.7 IPMI Interface (Optional) .............................................................. A - 13
A.6.7.1 IPMI Connector CON20 Pinout ............................................ A - 13
A.6.8 Fan Control Interface ................................................................... A - 14
A.6.8.1 Fan Control Connector Pinouts ........................................... A - 14
A.6.9 EIDE Port ..................................................................................... A - 15
A.6.9.1 EIDE Connectors EIDE1 (CON7) ....................................... A - 15
A.6.10 Floppy Drive Interface .................................................................. A - 16
A.6.10.1 Floppy Drive Connector CON11 Pinout ............................... A - 16
A.6.10.2 Floppy Drive “A+B” Configuration ........................................ A - 16
A.6.11 Parallel I/O Interface .................................................................... A - 17
A.6.12 Speaker Interface ......................................................................... A - 17
A.6.13 CompactPCI Interface .................................................................. A - 18
A.6.13.1 CompactPCI Connectors J3-J5 (CON3-CON5) Pinouts ...... A - 18
A.6.13.2 COM3 Jumper Setting ......................................................... A - 23
A.6.13.3 COM4 Jumper Setting ......................................................... A - 23
A.6.14 Fan Power Supply Voltage Selection ........................................... A - 23