Krone Big Pack 1270 XC User manual

Original Operating Instructions
Document no.: 150000748_01_en
Large Square Baler
BiG Pack 1270 XC
From machine no.: 976393

2
BiG Pack 1270 XC
Original Operating Instructions 150000748_01_en
Contact
Maschinenfabrik Bernard Krone GmbH & Co. KG
Heinrich-Krone-Straße 10
48480 Spelle
Germany
Telephone switchboard + 49 (0) 59 77/935-0
Telefax switchboard + 49 (0) 59 77/935-339
Telefax spare parts warehouse do-
mestic
+ 49 (0) 59 77/935-239
Telefax spare parts warehouse export + 49 (0) 59 77/935-359
Internet www.landmaschinen.krone.de
www.mediathek.krone.de/
Information for enquiries and orders
Type
Vehicle identification number
Year of manufacture
Contact data of your dealer

Contents
BiG Pack 1270 XC
Original Operating Instructions 150000748_01_en 3
1 Information on This Document................................................................................................. 9
1.1 Validity ......................................................................................................................................... 9
1.2 Re-ordering.................................................................................................................................. 9
1.3 Applicable documents.................................................................................................................. 9
1.4 Target group of this document..................................................................................................... 9
1.5 How to use this document ........................................................................................................... 9
1.5.1 Directories and references........................................................................................................... 9
1.5.2 Information on direction ............................................................................................................. 10
1.5.3 Term “machine”.......................................................................................................................... 10
1.5.4 Figures....................................................................................................................................... 10
1.5.5 Scope of the document.............................................................................................................. 10
1.5.6 Means of representation ............................................................................................................ 10
1.5.7 Conversion table........................................................................................................................ 12
2 Safety ........................................................................................................................................ 14
2.1 Intended use .............................................................................................................................. 14
2.2 Service life of the machine......................................................................................................... 14
2.3 Basic safety instructions ............................................................................................................ 14
2.3.1 Importance of operating instructions.......................................................................................... 14
2.3.2 Personnel qualification of the operating personnel.................................................................... 15
2.3.3 Personnel qualification of the technicians.................................................................................. 15
2.3.4 Children in danger ..................................................................................................................... 15
2.3.5 Connecting the machine ............................................................................................................ 16
2.3.6 Structural modifications on the machine.................................................................................... 16
2.3.7 Additional equipment and spare parts ....................................................................................... 16
2.3.8 Jobs on the machine.................................................................................................................. 16
2.3.9 Operational safety: Technically sound condition ....................................................................... 16
2.3.10 Danger zones ............................................................................................................................ 17
2.3.11 Ensuring functionality of safety devices..................................................................................... 19
2.3.12 Personal protective equipment .................................................................................................. 19
2.3.13 Safety markings on the machine ............................................................................................... 20
2.3.14 Road safety................................................................................................................................ 20
2.3.15 Parking the machine safely ....................................................................................................... 21
2.3.16 Consumables............................................................................................................................. 21
2.3.17 Dangers arising from environment............................................................................................. 22
2.3.18 Sources of danger on the machine............................................................................................ 23
2.3.19 Dangers in connection with certain activities: climbing up and down ........................................ 24
2.3.20 Dangers in connection with certain activities: Working on the machine .................................... 24
2.3.21 Dangers in connection with certain activities: working on wheels and tyres.............................. 25
2.3.22 Behaviour in dangerous situations and in case of accidents ..................................................... 25
2.4 Safety routines........................................................................................................................... 26
2.4.1 Shutting down and safeguarding the machine........................................................................... 26
2.4.2 Securing raised machine and machine parts against lowering.................................................. 26
2.4.3 Safely performing oil level check, oil change and filter element change ................................... 27
2.4.4 Running actuator test................................................................................................................. 27
2.5 Safety labels on the machine..................................................................................................... 28
2.6 Safety equipment....................................................................................................................... 36
2.6.1 SMV emblem ............................................................................................................................. 38
3 Data memory ............................................................................................................................ 39
4 Machine description ................................................................................................................ 40
4.1 Machine overview ...................................................................................................................... 40
4.2 Labelling .................................................................................................................................... 42
4.3 Baling process ........................................................................................................................... 42
4.4 Compressing a big bale ............................................................................................................. 43
4.5 For "MultiBale" version............................................................................................................... 43
4.6 Drives......................................................................................................................................... 45
4.6.1 Main drive .................................................................................................................................. 45
4.7 Overload protections on the machine ........................................................................................ 46
4.8 Description of pick-up functions................................................................................................. 49
4.9 Description of functions of crop press roller unit........................................................................ 50

Contents
4
BiG Pack 1270 XC
Original Operating Instructions 150000748_01_en
4.10 Description of cutting unit functions ........................................................................................... 50
4.11 Description of functions of on-board hydraulic system .............................................................. 50
4.12 Functional description of feeding twine for the “single knotter” version ..................................... 51
4.13 Functional description of feeding twine for the “double knotter” version.................................... 51
4.14 Description of functions of electric twine empty display for lower twine .................................... 52
4.15 Functional description of twine motion indicators for upper twine ............................................. 53
4.16 Description of functions of electric knotter monitoring ............................................................... 53
4.17 Description of knotter gearbox functions ................................................................................... 54
4.18 Description of bale ejector/bale chute functions ........................................................................ 54
4.19 Description of compressed air reservoir functions..................................................................... 55
4.20 Description of functions of central lubrication system................................................................ 55
4.21 Description of hydraulic system functions.................................................................................. 56
4.22 Description of bale brake functions............................................................................................ 57
5 Technical data.......................................................................................................................... 58
5.1 Consumables............................................................................................................................. 61
5.1.1 Oils............................................................................................................................................. 62
5.1.2 Lubricating grease ..................................................................................................................... 62
6 Operating and display elements............................................................................................. 63
6.1 Hydraulic control units of the tractor .......................................................................................... 63
6.2 Control block “Bale chute/bale ejector”...................................................................................... 64
7 Initial operation ........................................................................................................................ 65
7.1 Attaching the hydraulic support jack .......................................................................................... 65
7.2 Adjusting the drawbar height ..................................................................................................... 67
7.3 Drive train: Adjusting height....................................................................................................... 68
7.4 Adjusting universal shaft (for the version without “PreChop”).................................................... 69
7.5 Adjusting universal shaft (for the version with “PreChop”)......................................................... 73
7.6 Adapting hydraulic system......................................................................................................... 80
7.7 Setting the bale chute ................................................................................................................ 80
7.8 Mounting fire extinguisher.......................................................................................................... 81
8 Start-up ..................................................................................................................................... 83
8.1 Connecting the machine to the tractor....................................................................................... 83
8.2 Installing universal shaft ............................................................................................................ 84
8.3 Connecting the hydraulic hoses................................................................................................. 86
8.4 Connecting hydraulic brake (export) ......................................................................................... 87
8.5 Attaching the safety chain (export France) ................................................................................ 88
8.6 Compressed air connections for the compressed air brake ...................................................... 89
8.7 Connecting lighting .................................................................................................................... 90
8.8 Connecting the KRONE ISOBUS terminal (CCI200, DELTA terminal) .................................... 90
8.9 Connecting the KRONE ISOBUS terminal (CCI1200).............................................................. 92
8.10 Connecting foreign ISOBUS terminal ........................................................................................ 94
8.11 Connecting joystick.................................................................................................................... 95
8.12 Fastening safety chain............................................................................................................... 97
9 Operation.................................................................................................................................. 99
9.1 Preparation for baling process................................................................................................... 99
9.2 Applying/releasing flywheel brake ........................................................................................... 100
9.3 Opening/closing the side hood ................................................................................................ 101
9.4 Lift/Lower twine box ................................................................................................................. 102
9.5 Securing/releasing knotter shaft .............................................................................................. 103
9.6 Connecting twine rolls with each other (single knotter) ........................................................... 103
9.7 Threading the lower twine (single knotter)............................................................................... 105
9.8 Connecting twine rolls with each other (double knotter) .......................................................... 106
9.9 Threading the lower twine (double knotter) ............................................................................. 109
9.10 Threading the upper twine ....................................................................................................... 110
9.11 Pick-up..................................................................................................................................... 111
9.11.1 Locking/releasing pick-up via stop cock .................................................................................. 112
9.11.2 Moving pick-up into transport/working position........................................................................ 112
9.12 Locking/releasing self-steering axle via stop cock................................................................... 113
9.13 Lifting/lowering blade cassette................................................................................................. 113

Contents
BiG Pack 1270 XC
Original Operating Instructions 150000748_01_en 5
9.14 Lifting/lowering bale chute ....................................................................................................... 114
9.15 Operating the bale ejector ....................................................................................................... 117
9.16 Operating the support jack....................................................................................................... 120
9.17 Releasing/applying the parking brake...................................................................................... 121
9.18 Lifting/lowering ladder.............................................................................................................. 122
9.19 Fitting wheel chocks ................................................................................................................ 123
9.20 Initiate the tying process manually........................................................................................... 123
9.21 Finishing the tying process manually....................................................................................... 124
9.22 Switching the working light on/off ............................................................................................ 124
9.23 Removing crop blockages ....................................................................................................... 125
9.24 Emergency manual operation.................................................................................................. 125
9.24.1 Emergency manual operation for “Comfort 1.0” version.......................................................... 125
9.24.2 Emergency manual operation – controlling baling force.......................................................... 127
9.25 Operation of machine without bale chute ................................................................................ 128
10 KRONE ISOBUS terminal (CCI200, DELTA)........................................................................ 130
10.1 ISOBUS Shortcut Button (ISB) ................................................................................................ 131
10.2 Touchable display.................................................................................................................... 132
10.3 Switching terminal on/off.......................................................................................................... 133
10.4 Design of display ..................................................................................................................... 134
11 KRONE ISOBUS terminal (CCI1200).................................................................................... 135
11.1 Touchable display.................................................................................................................... 135
11.2 Switching terminal on/off.......................................................................................................... 136
11.3 Design of display ..................................................................................................................... 137
11.4 Design of the KRONE machine application ............................................................................. 137
12 Foreign ISOBUS terminal...................................................................................................... 139
12.1 ISOBUS Shortcut Button not available .................................................................................... 139
12.2 Varying functions to KRONE ISOBUS terminal ....................................................................... 140
12.2.1 Scroll wheel.............................................................................................................................. 140
12.2.2 Background colour/acoustic signals ........................................................................................ 140
13 Terminal – Machine functions .............................................................................................. 141
13.1 Status line ................................................................................................................................ 141
13.2 Keys......................................................................................................................................... 142
13.3 Displays on the working screen ............................................................................................... 145
13.4 Displays on the information bar ............................................................................................... 147
13.5 Selecting working screens ....................................................................................................... 148
13.6 Automatic call of the Road travel screen ................................................................................. 149
13.7 Changing to automatic mode................................................................................................... 149
13.8 Changing to manual mode....................................................................................................... 150
13.9 Switching the warning beacon on/off ....................................................................................... 150
13.10 Selecting other functions ......................................................................................................... 150
13.11 Switching the working light on/off ............................................................................................ 150
13.12 Releasing/locking self-steering axle ........................................................................................ 151
13.13 Switching the starting aid on/off............................................................................................... 151
13.14 Opening/closing bale channel flaps ......................................................................................... 152
13.15 Lower the bale chute ............................................................................................................... 152
13.16 Automatic bale ejection............................................................................................................ 152
13.17 Selecting "Counter/Detail counter" menu................................................................................. 152
13.18 Selecting a menu Level ........................................................................................................... 153
13.19 Reset bale length to zero......................................................................................................... 153
13.20 Trigger knotter.......................................................................................................................... 153
13.21 Raising/lowering blade cassette .............................................................................................. 153
13.22 Setting the target bale channel flap pressure (manual mode) ................................................. 153
13.23 Setting target baling force (automatic mode)........................................................................... 154
13.24 Setting target bale length......................................................................................................... 155
13.25 Setting the target number of MultiBales .................................................................................. 155
13.26 Operating machine via joystick ................................................................................................ 156
13.26.1 Auxiliary functions (AUX) ......................................................................................................... 156
13.26.2 Auxiliary configuration of a joystick.......................................................................................... 157