Krone Swadro 1000 User manual

Original operating instructions
Rotary Swather
Swadro 1000
(from serial no.: 864 760)
Order no.: 150 000 116 04 en
22.11.2012

Table of Contents
2
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CV0
EC Declaration of Conformity
We, Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Krone Rotary Rake
Type / Types: Swadro 1000
to which this declaration refers is in compliance with the relevant provisions of
EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)
The signing Managing Director is authorised to compile the technical documents.
Spelle, 29.03.10
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of manufacture: Machine No.:
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Dear customer,
Dear customer,
You have now received the operating instructions for the KRONE
product which you have purchased.
These operating instructions contain important information for the
proper use and safe operation of the machine.
If these operating instructions should become wholly or partially
unusable, you can obtain replacement operating instructions for
your machine by stating the number given overleaf.
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Table of Contents
3
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1 Table of Contents
1Table of Contents...................................................................................................................................3
2Foreword.................................................................................................................................................6
3Introduction.............................................................................................................................................7
3.1Purpose of Use.................................................................................................................................. 7
3.2Validity ............................................................................................................................................... 7
3.3Identification Plate ............................................................................................................................. 7
3.4Information Required for Questions and Orders................................................................................ 8
3.5Intended Use ..................................................................................................................................... 9
3.6Technical data ................................................................................................................................... 9
3.7Driving and Transport........................................................................................................................ 9
4Safety.....................................................................................................................................................12
4.1Introduction...................................................................................................................................... 12
4.1.1Re-Ordering the Adhesive Safety and Information Labels.......................................................... 13
4.1.2Affixing the Adhesive Safety and Information Labels.................................................................. 13
4.1.3Contact......................................................................................................................................... 13
4.2Position of the Adhesive Safety Stickers on the Machine............................................................... 14
4.3Identifying Symbols in the Operating Instructions........................................................................... 16
4.4Identification of the hazard warnings............................................................................................... 16
4.4.1Personnel Qualification and Training........................................................................................... 17
4.4.2Dangers in Case of Non-compliance with the Safety Instructions............................................... 17
4.4.3Safety-conscious work practices ................................................................................................. 17
4.5Safety Instructions and Accident Prevention Regulations............................................................... 18
4.6Hitched Implements......................................................................................................................... 19
4.7PTO operation ................................................................................................................................. 20
4.8Hydraulic system ............................................................................................................................. 21
4.9Tyres................................................................................................................................................ 21
4.10Maintenance .................................................................................................................................... 22
4.11Working in the vicinity of power transmission lines ......................................................................... 23
4.12Unauthorised Conversion/Modification and Spare Parts Production.............................................. 23
4.13Inadmissible Modes of Operation.................................................................................................... 23
4.14Safety Instructions on the Machine ................................................................................................. 23
5Commissioning.....................................................................................................................................25
5.1First installation................................................................................................................................ 26
5.2Preparations on tractor.................................................................................................................... 26
5.2.1Adjusting the Lifting Height.......................................................................................................... 26
5.3PTO shaft......................................................................................................................................... 27
5.3.1Length adjustment....................................................................................................................... 27
5.4Height of tractor lower suspension arms......................................................................................... 28
6Medium Control Unit............................................................................................................................29
6.1Mounting.......................................................................................................................................... 30
6.2Electrical power supply.................................................................................................................... 30
6.3Control unit....................................................................................................................................... 31
6.4Control unit overview....................................................................................................................... 32
6.5Operational Readiness.................................................................................................................... 34
6.5.1Sensor pilot lights ........................................................................................................................ 34
6.6Settings............................................................................................................................................ 34

Table of Contents
4
6.6.1Selecting the Rotors for a Function............................................................................................. 34
6.7Lowering the Rotors from Transport to Headland Position ............................................................. 35
6.7.1Lowering All Rotors to Headland Position................................................................................... 35
6.8Lowering the Rotors from Headland to Working Position................................................................ 36
6.8.1Lowering All Rotors to Working Position ..................................................................................... 36
6.8.2Lowering individual rotors to working position (optional)............................................................. 36
6.9Lowering the Rotors from Working to Headland Position................................................................ 37
6.9.1Raising All Rotors to Headland Position...................................................................................... 37
6.9.2Raising individual rotors to headland position (optional)............................................................. 37
6.10Raising Rotors to Transport Position............................................................................................... 38
6.10.1Raising All Rotors to transport Position................................................................................... 38
6.11Adjusting the Swath Width............................................................................................................... 39
6.12Adjusting the Working Height of the Rotors (optional) .................................................................... 40
6.13Sensor test....................................................................................................................................... 41
6.14Alarm Messages.............................................................................................................................. 42
6.15Malfunctions - Causes and Remedies............................................................................................. 43
6.16Eliminating Alarm Messages ........................................................................................................... 44
6.17Displaying the Software Version...................................................................................................... 44
7Start-up..................................................................................................................................................45
7.1Mounting onto the Tractor................................................................................................................ 46
7.2Hydraulics........................................................................................................................................ 47
7.2.1Special Safety Instructions .......................................................................................................... 47
7.2.2Connecting the hydraulic lines..................................................................................................... 48
7.3Lighting connection.......................................................................................................................... 49
7.4Connecting the electrical controls.................................................................................................... 50
7.5Install the PTO shaft........................................................................................................................ 51
7.6Using the safety chain ..................................................................................................................... 52
8Driving and Transport..........................................................................................................................53
9Operation...............................................................................................................................................55
9.1Overload protection ......................................................................................................................... 55
9.2From transport into working position ............................................................................................... 56
9.3Removing the tine protections from the tine tips ............................................................................. 56
9.4Lower rotor arms to working position............................................................................................... 56
9.5Swivel tine arms to working position................................................................................................ 57
9.6Move the hoop guards to the working position................................................................................ 59
9.7Travelling on an incline.................................................................................................................... 60
9.8Travelling speed und drive speed.................................................................................................... 60
9.9Switching from working position to transport position ..................................................................... 61
9.10Move the hoop guards to transport position.................................................................................... 61
9.11Swivelling tine arms into transport position ..................................................................................... 62
9.12Lifting the rotor arms to transport position....................................................................................... 65
9.13Securing the tine tips (transport position and swather switched off)............................................... 65
9.14Parking............................................................................................................................................. 66
10Settings .................................................................................................................................................67
10.1To adjust the rotor running gear...................................................................................................... 67
10.1.1Optional.................................................................................................................................... 68
10.2Setting the Lifting Height in Headland Position ............................................................................... 69
10.3Adjustable throttles.......................................................................................................................... 70

Table of Contents
5
10.4Regulating direction of travel........................................................................................................... 71
11Maintenance..........................................................................................................................................72
11.1Special Safety Instructions .............................................................................................................. 72
11.2Compensation Spring(s).................................................................................................................. 72
11.3Test run............................................................................................................................................ 72
11.4Tightening Torques.......................................................................................................................... 73
11.5Tightening Torques (Countersunk Screws)..................................................................................... 74
11.6Testing the screws on the tines....................................................................................................... 74
11.7Disc springs at collapsible tine arms outside................................................................................... 75
11.8Tyres................................................................................................................................................ 76
11.8.1Checking and maintaining tyres............................................................................................... 76
11.8.2Torque of wheels on the running gear..................................................................................... 77
11.8.3Tyre air pressure...................................................................................................................... 77
11.9Replacing Tines............................................................................................................................... 80
11.10Position of sensors and actuators ............................................................................................... 82
11.10.1Adjusting the Sensors.............................................................................................................. 83
11.10.1.1Namur sensor d = 30 mm................................................................................................ 83
12Maintenance - hydraulic system.........................................................................................................84
12.1Load-sensing connection................................................................................................................. 85
12.2Adjusting the hydraulic system........................................................................................................ 86
12.3Emergency Manual Activation......................................................................................................... 86
12.4Examples of Emergency Manual Activation.................................................................................... 87
12.5Hydraulic System Circuit Diagrams................................................................................................. 90
13Maintenance – lubrication chart .........................................................................................................91
13.1Special Safety Instructions .............................................................................................................. 91
13.2PTO shaft......................................................................................................................................... 91
13.3Lubrication Chart ............................................................................................................................. 92
14Maintenance - Gearbox........................................................................................................................94
14.1Filling Quantities and Lubrication Designations for Gearboxes....................................................... 94
14.2Rotor gearbox / rotor housing.......................................................................................................... 94
14.3Main gearbox................................................................................................................................... 95
14.4Transfer gearbox ............................................................................................................................. 96
15Special equipment................................................................................................................................97
15.1Tine loss safeguard ......................................................................................................................... 97
15.2Chain for height restriction of suspension arms .............................................................................. 98
16Placing in Storage................................................................................................................................99
16.1Special Safety Instructions .............................................................................................................. 99
16.2At the End of the Harvest Season................................................................................................. 100
16.3Before the Start of the New Season.............................................................................................. 101
16.4Special Safety Instructions ............................................................................................................ 101
17Malfunctions - Causes and Remedies..............................................................................................102
17.1Special Safety Instructions ............................................................................................................ 102
18Appendix.............................................................................................................................................104
19Index....................................................................................................................................................105
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Foreword
6
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2 Foreword
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Dear Customer,
By purchasing your rotary rake, you have acquired a quality product from KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
It is important to read the operating instructions very carefully before you start operating the
machine to allow you to use the rotary rake to its full capacity.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the rotary rake.
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Note
In the operating instructions which follow, the rotary rake will also be referred to as the
"machine".
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Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
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Introduction
7
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3 Introduction
These operating instructions contain fundamental instructions. These must be observed in
operation and maintenance. For this reason, these operating instructions must be read by
operating personnel before commissioning and use, and must be available for easy reference.
Follow both the general safety instructions contained in the section on safety and the specific
safety instructions contained in the other sections.
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3.1 Purpose of Use
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The rotary rake is designed to swathe cut crops. The installation is designed as a CAT II three-
point frame at the tail.
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3.2 Validity
These operating instructions apply to rotary rakes of the series:
Swadro 1000
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3.3 Identification Plate
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SW9070001
1
Figure 1
The machine data is located on the type plate (1).
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Introduction
8
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3.4 Information Required for Questions and Orders
Type
Year of manufacture
Vehicle ID number
Note
The entire identification plate represents a legal document and should not be altered or
rendered illegible!
When asking questions concerning the machine or ordering spare parts, be sure to provide type
designation, vehicle ID number and the year of manufacture : To ensure that these data are
always available, we recommend that you enter them in the fields above.
Note
Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure
safety. The use of spare parts, accessories and other devices which are not manufactured,
tested or approved by KRONE will result in the revoking of the liability for damages resulting
thereof.
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Introduction
9
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3.5 Intended Use
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The rotary rake is built exclusively for conventionaluse in agricultural work (intended use).
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Any use of the machine for other purposes is deemed not to be in accordance with intended
use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear
the risk.
Operation in accordance with intended use also includes observing the operating, maintenance
and service instructions specified by the manufacturer.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
proper operation. For this reason, unauthorised modifications shall exclude any liability of the
manufacturer for consequential damage.
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3.6 Technical data
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication. We reserve the right to make design changes at any time
and without notification of reasons.
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3.7 Driving and Transport
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For machines which have an operating permit, follow the conditions contained therein!
The Road Traffic Law varies from one state or country to another.
If there are differences between manufacturer data and the Road Traffic Law, the current
requirements of the relevant state or country always apply.
Speed limits as specified by the Road Traffic Law must be followed. Speed limits differ from one
state or country to another.
For machines which have no brakes, the pulling tractor's empty weight must correspond to the
permitted operating specifications, but in any case twice the axle load of the machine
(depending on the user's country)
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Introduction
10
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Road travel is only permitted with the swivelled rotary arms in transport position. The max.
height of 4 m must not be exceeded.
Type Swadro 1000
Lower suspension arm hitch Unit standard
Number of rotors Unit 2
Number of arms / rotors Unit 15
Number of double tines / arms approx. mm 4
Working width approx. mm 8900 - 10000
Rotor diameter approx. mm 4200
Height with tine arms / transport position approx. mm 4550
Height of retracted tine arms / transport position approx. mm 3900
Height in working position approx. mm 1700
Length approx. mm 7000
Width in transport position approx. mm 2995
Width in working position approx. mm 8900 - 10000
Power consumption approx.
kW/HP 51/70
PTO speed rpm max. 540
Equivalent continuous pneumatic level recorder below 70 d B(A)
Acreage approx./h 9 - 10
Tyres on rotor running gear Tridem axle
Main running gear 16x6.50-8 4PR 15/55-17 10PR
Tyre pressure guide wheels and running gear bar 1
Electrical power indicator light Volt 12
Max. operating pressure of hydraulic system bar 200
Required hydraulic connections
Free backflow required 1 SA * Yes
Dead weight kg 3300
Permissible axle load kg 1500
Permissible bearing load kg 1800
*) SA= Single-action control unit
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Introduction
11
L
SW1000001
B
Figure 2:
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Safety
12
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4 Safety
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4.1 Introduction
The rotary rake is equipped with all safety devices (protective devices). However, it is not
possible to eliminate all potential hazards on this machine as this would impair its full functional
capability. Hazard warnings are attached to the machine in the relevant areas to warn against
any dangers. The safety instructions are provided in the form of so-called warning pictograms.
Important information on the position of these safety signs and what they mean is given below!
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Danger! - Danger zone of the machine
Effect: Danger to life or serious injuries.
• Immediately replace damaged or illegible adhesive labels.
• Following repair work, always attach appropriate adhesive safety stickers to all the
replaced, modified or repaired components.
• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.
• Familiarise yourself with the statement of the warning pictograms. The adjacent text and
the selected location on the machine provide information on the special danger spots on
the machine.
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Safety
13
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4.1.1 Re-Ordering the Adhesive Safety and Information Labels
Note
Every adhesive safety and information label is assigned an order number and can be ordered
directly from the manufacturer or from an authorized dealer (see Section "Contact").
4.1.2 Affixing the Adhesive Safety and Information Labels
Note - Affixing an adhesive label
Effect: Adhesion of the label
• The surface for affixing the adhesive label must be clean and free of dirt, oil and grease.
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4.1.3 Contact
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Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Strasse 10
D-48480 Spelle (Germany)
Telephone: + 49 (0) 59 77/935-0 (Head Office)
Fax.: + 49 (0) 59 77/935-339 (Head Office)
Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)
Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)
Email: [email protected]
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Safety
14
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4.2 Position of the Adhesive Safety Stickers on the Machine
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GL
1 8 5
4
SW1000002_1
6
5
2
6
6
6
7
3
Fig. 3
1)
Before starting the
machine, read and follow
the operating instructions
and safety instructions.
Order No. 939 471-1 (1x)
2)
The PTO speeds must not exceed 540 rpm!
The operating pressure of the hydraulic
system must not exceed 200 bar!
939 100-4
MAX.540/min
MAX.200bar
Order No. 939 100-4 (1x)
3)
Before starting work, move
the hoop guard to the
protective position (fold
down).
Order No. 939 574 0 (2x)
4)
Danger in the area where rotors are turning -
keep your distance!
939 472-2
Order No. 939 472-2 (2x)
939 574-0

Safety
15
5)
Do not stay in the swivel range of the
outrigger arms. Keep your distance!
Order No. 939 414-2 (2x)
6)
While parts are moving, never
reach into areas where there
is a risk of being crushed.
Order no. 942 196-1 (4x)
7)
Keep the stipulated safe distance from power
transmission lines.
Order no. 942 293-0 (1x)
8)
The shut-off valve must
always be closed for road
travel.
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942 196 -1
27 002 459 0

Safety
16
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4.3 Identifying Symbols in the Operating Instructions
The safety instructions contained in this manual which could result in personal injury if not
followed are identified by the general danger sign:
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4.4 Identification of the hazard warnings
Danger!
DANGER! - Type and source of the hazard!
Effect: Danger to life or serious injuries.
• Measures for hazard prevention
Warning !
WARNING! - Type and source of the hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention
Caution!
CAUTION! - Type and source of the hazard!
Effect: Property damage
• Measures for risk prevention.
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General function instructions are indicated as follows:
Note!
Note - Type and source of the note
Effect: Economic advantage of the machine
• Actions to be taken
Instructions which are attached to the machine need to be followed and kept fully legible.
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Safety
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4.4.1 Personnel Qualification and Training
The machine may be used, maintained and repaired only by persons who are familiar with it
and have been instructed about the dangers connected with it. The operator must define areas
of responsibility and monitoring of personnel. Should personnel lack the required knowledge,
they must receive the required training and instruction. The operator must ensure that the
contents of these operating instructions have been fully understood by personnel.
Repair work not described in these operating instructions should only be performed by
authorised service centres.
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4.4.2 Dangers in Case of Non-compliance with the Safety Instructions
Failure to follow the safety instructions could result in personal injury and environmental
hazards as well as damage to the machine. If the safety instructions are not respected, this
could result in the forfeiture of any claims for damages.
Failure to follow the safety instructions could result, for example, in the following hazards:
• Endangering of persons due to not protected working areas.
• Breakdown of important machine functions
• Failure of prescribed methods for repair and maintenance
• Endangering of persons due to mechanical and chemical effects
• Damage to the environment due to leaking hydraulic oil
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4.4.3 Safety-conscious work practices
Always observe the safety instructions set out in these operating instructions, all existing
accident prevention rules and any internal work, operating and safety rules issued by the
operator.
The safety and accident prevention regulations of the responsible professional associations are
binding.
The safety instructions provided by the vehicle manufacturer should also be observed.
Observe the applicable traffic laws when using public roads.
Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep
emergency numbers for doctors and fire brigade close to the telephone.
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Safety
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4.5 Safety Instructions and Accident Prevention Regulations
1 Please follow all generally applicable safety and accident prevention regulations in
addition to the safety instructions contained in these operating instructions!
2 The attached warning and safety signs provide important information for safe operation.
Pay attention to these for your own safety!
3 When using public roads, make sure to observe the applicable traffic regulations!
4 Make sure that you are familiar with all equipment and controls as well as with their
functions before you begin working with the machine. It is too late to learn this when you
are using the machine for work!
5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.
6 Keep the machine clean to prevent the danger of fire!
7 Before starting or moving the machine, make certain that nobody is in the vicinity of the
machine! (Watch for children!) Make sure that you have a clear view!
8 Carrying passengers during operation and transport on the working implement is not
permitted.
9 Couple implements correctly! Attach and secure implements to specified devices only!
10 When attaching or detaching implements, place the supporting devices in the correct
positions!
11 Use extreme caution when attaching or detaching implements onto or from the tractor!
12 Always attach ballast weights properly to the fixing points provided!
13 Observe permitted axle loads, gross weight and transport dimensions!
14 Check and attach transport equipment, such as lighting, warning devices and protective
equipment!
15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must
be positioned in such a way that no movements are unintentionally triggered in any
transport or working positions.
16 Ensure that implements are in the prescribed condition for on-road travel and lock them in
place in accordance with the manufacturer's instructions!
17 Never leave the driver's seat when the vehicle is moving!
18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden
changes in direction when travelling uphill or downhill or across a gradient!
19 Hitched implements and ballast weights affect the driving, steering and braking response
of the machine. Make sure that you are able to brake and steer the machine as required!
20 Take into account the extension radius and/or inertia of an implement when turning
corners!
21 Start up implements only when all safety devices have been attached and set in the
required position!
22 Keep safety equipment in good condition. Replace missing or damaged parts.
23 Keep clear of the working range of the machine at all times!
24 Do not stand within the turning and swivel range of the implement!
25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

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26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing
injuries!
27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,
switch off the engine and remove the ignition key!
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4.6 Hitched Implements
1Secure implements against rolling.
2Observe the maximum supported load on the trailer coupling, swing drawbar or hitch!
3If a drawbar coupling is used, make certain that there is enough play at the coupling
point.
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4.7 PTO operation
1Use only PTO shafts specified by the manufacturer!
2The guard tube and guard cone of the PTO shaft and the PTO guard must be attached
and in good working condition (on the implement side, too)!
3Make sure that the required tube covers are in place for PTO shafts in transport and
working position!
4Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and
remove the ignition key!
5When using PTO shafts with an overload safety or free-running coupling which are not
shielded by the guard on the tractor, mount the overload safety or free-running coupling
on the implement side!
6Always make sure that the PTO shaft is properly installed and secured!
7Attach chains to prevent the PTO shaft guard from rotating with the shaft!
8Before switching on the PTO, make sure that the selected PTO speed of the tractor
matches the permissible implement speed!
9Before switching on the PTO shaft make sure that no person is in the danger zone of the
device!
10Never switch on the PTO if the engine is switched off!
11No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.
12Always switch off the PTO shaft when the angle is too large or the PTO shaft is not
required!
13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away
from the implement during this time. The machine may be worked on only if it is
completely at standstill and if the flywheel is secured by the parking brake.
14Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO
disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the
parking brake.
15Place the disconnected PTO shaft onto the support provided!
16After detaching the PTO shaft, attach the protective cover to the PTO end!
17If damage occurs, correct this immediately before using the implement!
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Note
The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate
operating instructions)
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