KUHN FC2860 TLR User manual

Original instructions
KN282CGB_A
Read carefully before starting the machine
Operator's manual
Mower conditioner
---A1010-80C00001 > ---A1010-80C99999
FC2860-3160-3560 TLR/TLS
KN282CGB_A - English - 04-2019
*KN282CGB_A*

1. - Dear Owner
FC2860-3160-3560 TLR/TLS
3
KN282CGB_A
Mower conditioner
1. Dear Owner
In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and
improvement. You will find, as have thousands of owners all over the world, that you have the best that
engineering skill and actual field testing can produce. You have purchased a dependable machine, but only
through proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The
performance you get from this machine is largely dependent on how well you read and understand this
manual and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND
MAINTAIN YOUR MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR
REFERENCE. Pass it on to the next owner if you re-sell the machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts are manufactured
andcarefullyinspectedinthesamefactorythatbuilds the machineto assure high quality and accurate fitting
of any necessary replacements.
About improvements
We are continually striving to improve our products. We therefore reserve the right to make improvements
or changes when it becomes practical to do so, without incurring any obligations to make changes or
additions to the equipment sold previously.
Wear parts
Wearing parts fitted on our machines have been tested in very different situations to optimize their service
life. Nevertheless, the service life depends highly on the conditions of use (products to handle, soil, weather
conditions, etc...).
Document illustrations
The illustrations in this manual may be based on one type of machine only. However, all instructions apply
to all machines covered in this manual.
Copyright 2019 KUHN

FC2860-3160-3560 TLR/TLS
42. - Contents
KN282CGB_A
Mower conditioner
2. Contents
1. Dear Owner .....................................................................................................................3
2. Contents..........................................................................................................................4
3. Identification of the machine.........................................................................................7
3.1 Front view ........................................................................................................................................ 7
3.2 Rear view......................................................................................................................................... 7
3.3 Identification of the machine............................................................................................................ 8
3.3.1 Location of the plates .........................................................................................................8
3.3.2 Description.......................................................................................................................... 8
3.4 Optional equipment........................................................................................................................ 12
4. Safety.............................................................................................................................13
4.1 Description of symbols used in this document...............................................................................13
4.2 Safety instructions ......................................................................................................................... 14
4.2.1 Introduction....................................................................................................................... 14
4.2.2 Read and follow the safety instructions............................................................................ 14
4.2.3 Safety decals.................................................................................................................... 14
4.2.4 Precautions to be taken before carrying out any operations on the machine................... 15
4.2.5 Precautions when coupling...............................................................................................15
4.2.6 PTO shaft.......................................................................................................................... 16
4.2.7 Hydraulic circuit................................................................................................................ 18
4.2.8 Remote controlled components........................................................................................ 18
4.2.9 Precautions when driving ................................................................................................. 19
4.2.10 Precautions when driving on public roads........................................................................ 19
4.2.11 Maximum speed...............................................................................................................20
4.2.12 Tyres................................................................................................................................. 21
4.2.13 Precautions to take before using the machine ................................................................. 21
4.2.14 Precautions during manoeuvres....................................................................................... 21
4.2.15 Precautions for machine use............................................................................................ 22
4.2.16 Projection of stones and foreign objects........................................................................... 23
4.2.17 Precautions for maintenance and repair work.................................................................. 24
4.2.18 Waste disposal .................................................................................................................24
4.2.19 Burn hazard......................................................................................................................25
4.2.20 Precautions to take before using the parking stands........................................................ 25
4.3 Location and description of safety decals on the machine ............................................................ 26
4.3.1 Location of safety decals..................................................................................................26
4.3.2 Description of safety decals.............................................................................................. 27

2. - Contents
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Mower conditioner
4.4 Road safety equipment and recommendations............................................................................. 28
4.4.1 Tyre pressure ................................................................................................................... 29
4.4.2 Instructions specific to France.......................................................................................... 30
4.5 Likely critical failures...................................................................................................................... 30
4.6 Incorrect use of the machine by the user ...................................................................................... 31
4.7 Limit state criteria........................................................................................................................... 31
4.8 Machine handling .......................................................................................................................... 31
5. Machine specifications................................................................................................ 33
5.1 Description and glossary ............................................................................................................... 33
5.1.1 Designated use of the machine........................................................................................ 35
5.2 Technical specifications................................................................................................................. 36
5.2.1 Designated parameters.................................................................................................... 37
5.3 Required equipment...................................................................................................................... 38
5.3.1 Check chains.................................................................................................................... 38
5.4 Sound levels.................................................................................................................................. 38
6. Putting into service...................................................................................................... 39
6.1 Description of control elements ..................................................................................................... 39
6.2 Coupling and uncoupling............................................................................................................... 40
6.2.1 Description of coupling elements ..................................................................................... 40
6.2.3 Preparing the tractor......................................................................................................... 41
6.2.4 Coupling the machine.......................................................................................................42
6.2.5 Hydraulic connections......................................................................................................43
6.2.6 Electrical connections....................................................................................................... 44
6.2.7 Fit the check chains.......................................................................................................... 44
6.2.8 Primary PTO shaft............................................................................................................ 44
6.2.9 Intermediate PTO shaft .................................................................................................... 46
6.2.10 Adjusting the machine...................................................................................................... 49
7. Instructions for transport............................................................................................ 51
7.1 Transport position.......................................................................................................................... 51
7.2 Putting the machine into transport position ................................................................................... 52
7.2.1 Side guards...................................................................................................................... 53
7.3 Conformity with the road regulations............................................................................................. 54
7.4 Machine transport using transport means ..................................................................................... 55
8. Instructions for work................................................................................................... 56
8.1 Putting the machine into work position.......................................................................................... 56
8.1.1 Side guards...................................................................................................................... 56
8.2 Adjustments in working position .................................................................................................... 57
8.2.1 Cutting height................................................................................................................... 58
8.2.2 Ground pressure .............................................................................................................. 59
8.2.3 Conditioning intensity....................................................................................................... 61
8.2.4 Checking the roller parallelism and gap........................................................................... 62
8.2.5 Swathing system.............................................................................................................. 63

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62. - Contents
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Mower conditioner
8.3 Machine use .................................................................................................................................. 66
8.3.1 Drive speed ......................................................................................................................67
9. Recommendations for uncoupling.............................................................................68
10. Optional equipment......................................................................................................70
10.1 Check chains ................................................................................................................................. 70
10.2 Lifters............................................................................................................................................. 70
10.3 1 3/8 - 21 spline yoke..................................................................................................................... 71
10.5 Raised skid shoes adjustable in height.......................................................................................... 71
10.5.1 Adjustments...................................................................................................................... 71
10.6 SMV sign ....................................................................................................................................... 73
11. Maintenance and storage ............................................................................................74
11.1 Frequency chart............................................................................................................................. 74
11.2 Cleaning the machine.................................................................................................................... 75
11.3 Lubrication ..................................................................................................................................... 77
11.3.1 PTO shafts........................................................................................................................ 77
11.3.2 Grease.............................................................................................................................. 79
11.3.3 Draining............................................................................................................................ 80
11.4 Maintenance ..................................................................................................................................85
11.4.1 Checking the oil levels...................................................................................................... 85
11.4.2 Side gearbox filter............................................................................................................. 86
11.4.3 Inspection of knives and securing elements..................................................................... 87
11.4.4 Fitting of the lifters ............................................................................................................98
11.4.5 Ground pressure adjustment system.............................................................................. 101
11.4.6 Roller drive .....................................................................................................................105
11.4.7 Tyre pressure..................................................................................................................106
11.4.8 Changing of a wheel.......................................................................................................107
11.5 Storage ........................................................................................................................................ 108
11.5.1 At the end of each season.............................................................................................. 108
11.5.2 At the start of each season............................................................................................. 109
11.5.3 Storage........................................................................................................................... 109
11.6 Dismantling and scrapping of the machine...................................................................................110
12. Troubleshooting guide...............................................................................................111
13. Limited Warranty ........................................................................................................113

3. - Identification of the machine
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KN282CGB_A
Mower conditioner
3. Identification of the machine
3.1 Front view
3.2 Rear view

FC2860-3160-3560 TLR/TLS
83. - Identification of the machine
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Mower conditioner
3.3 Identification of the machine
- Do not remove the manufacturer,
homologation and marking plates attached
to the machine.
3.3.1 Location of the plates
- Please write below the type and serial number of
the machine.
• Serial Number:
- This information is to be given to the Kuhn
authorized dealer for any spare parts order or
warranty claim.
3.3.2 Description
Model identification plate
1: Manufacturer name and address
3: Brand
4: KUHN logo
5: Description of the machine
7: Model
9a: Machine serial number
9b: Barcode (Machine serial number)
12: Weight empty (Minimum/Maximum)
18: Data matrix
19: Plate reference
27: Place of manufacture
28: Manufactured by... for...
34: Special operation
TYPE
MASSE kg
KUHN S.A.
67700 SAVERNE - FRANCE
N°
MADE IN FRANCE
9: Serial Nr. 34: Ex
5: Machine
7: Model
09993000
3: Brand
kg
kg
12: Unladen Mass min/Max
3: 商 Brand
9: 机架号 Serial Nr. 34: Ex
5: 机器描述 Machine
7: 型号 Model
kg
12: 卸重量最小/最大Unladen Mass min/max kg
1
34
18
19
3
9a
5
7
12
28
27
9b
4

3. - Identification of the machine
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KN282CGB_A
Mower conditioner
Certification plate (CE)
For machines aimed at countries which are
members of the European Union (EC marking).
4: KUHN logo
7: Model
9: Machine serial number
19: Plate reference
23: Logo CE
24: Manufacturing year
26: Model year
54: Data matrix
Certification plate (EAC)
For machines aimed at countries member of the
Eurasian customs union (EAC marking).
4: KUHN logo
7: Model
9: Machine serial number
19: Plate reference
23: Logo EAC
25: Manufacturing year
26: Model year
54: Data matrix
Importer plate (BRASIL)
For machines to be sent to Brazil.
1: Manufacturer name and address
4: KUHN logo
7: Model
9: Machine serial number
19: Plate reference
24: Manufacturing year
54: Data matrix
24: Year of Construction
26: Model Year
7: Model
9: Serial Nr.
23
54
4
19
7
9
24
26
25: Month-Year of Construction
26: Model Year
7: Model
9: Serial Nr.
23
54
4
26
25
7
9
19
0000
24: Year of Construction
09993700
MODEL1234
7: Model
19
18 4
1
24
7

FC2860-3160-3560 TLR/TLS
10 3. - Identification of the machine
KN282CGB_A
Mower conditioner
European certification plate
For machines with European approval.
- Modification of the machine's configuration
may necessitate an update of its road
approval. Contact your Kuhn dealer for all
information.
2: Manufacturer
3: Brand
7: Model
9: Machine serial number
10: Certification number
11: Category
15: Technically permissible maximum mass per
axle
16: Maximum vertical static load applied by the
machine on the towing eye
19: Plate reference
20: Towed tool / Brake configuration
• T-1: Drawbar
• T-2: Stiff drawbar
• T-3: Middle axle
• B-1: Without braking
• B-2: Inertia brake
• B-3: Hydraulic braking
• B-4: Pneumatic braking
54: Data matrix
56: Technically permissible maximum laden
mass (PTAC)
9: Serial Nr.
3: Brand
10: Approval Nr
kg
kg
kg
13: Max. permissible Masses
56: Total
16: Drawbar
15: Axle 1
A-0
A-1
11: Cat.
B-2
kg
B-1
B-3
T-1 T-2 T-3
20: Towable /
config
Brake-B x
Tong.-T
15: Axle 2 kgA-2
15: Axle 3 kgA-3
B-4
7: Model
2
3
11
10
9
56
16
15
13
19
54 20 7