Kuryakyn 5496 User manual

PARTS INCLUDED
1 Total Control Passing Lamp Harness-Touring
1 Dielectric Grease Pack
1 Installation Instructions
Please read and understand entire instructions before starting installation.
THANK YOU FOR CHOOSING KϋRYAKYN!
IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND/OR
PROPERTY DAMAGE OR LOSS, PLEASE PAY CLOSE ATTENTION TO ALL
INSTRUCTIONS, WARNINGS, CAUTIONS AND NOTICES REGARDING THE USE
AND CARE OF THIS PRODUCT.
TOOLS SUGGESTED
Set of Torx Wrenches
STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE
PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS.
STEP 1 Read and understand all steps in the instructions before starting the
installation. Park the motorcycle on a hard, level surface and turn off the
ignition.
A factory service manual may be helpful in performing this
installation. Do not attempt to perform this installation if you are
not confident in your ability to complete all of the steps in the
procedure; consult a trained technician.
IT IS THE INSTALLERS RESPONSIBILITY TO ENSURE THAT
THE INSTALLATION OF THIS ACCESSORY DOES NOT
EXCEED THE MAXIMUM AMPERAGE OF THE CHOSEN
CIRCUIT. EXCEEDING THE MAXIMUM ALLOWABLE
AMPERAGE MAY LEAD TO CIRCUIT FAILURE WHICH COULD
RESULT IN SERIOUS INJURY OR DEATH.
It is the installer’s responsibility to ensure that the electrical ac-
cessories operating at one time do not use more current than the
charging system can supply. Overloading of the charging system
can cause the battery discharge and damage the electrical system
on the motorcycle.
INSTALLATION
CUSTOMER SERVICE
877.370.3604 (toll free)
INSTALLATION QUESTIONS
[email protected]
or call 715.247.2983
LIMITED WARRANTY
Küryakyn warrants that any Küryakyn products
sold hereunder, shall be free of defects in
materials and workmanship for a period of one
(1) year from the date of purchase by the
consumer excepting the following provisions:
●Küryakyn shall have no obligation in the event
the customer is unable to provide a receipt
showing the date the customer purchased the
product(s).
●The product must be properly installed,
maintained and operated under
normal conditions.
●Küryakyn makes no warranty, expressed or
implied, with respect to any gold plated
products.
●Küryakyn shall not be liable for any
consequential and incidental damages, including
labor and paint, resulting from failure of a
Küryakyn product, failure to deliver, delay in
delivery, delivery in nonconforming condition, or
for any breech of contract or duty between
Küryakyn and a customer.
●Küryakyn products are often intended for use in
specific applications. Küryakyn makes no
warranty if a Küryakyn product is used in
applications other than intended.
●Küryakyn electrical products are warranted for
one (1) year from the date of purchase by the
consumer. L.E.D.’S contained in components of
Küryakyn products will be warranted for defects
in materials and workmanship for 3 years from
the date of purchase where as all other
components shall be warranted for one(1) year.
This includes, but is not limited to; control
modules, wiring, chrome & other components.
●Küryakyn makes no warranty of any kind in
regard to other manufacturer¹s products
distributed by Küryakyn. Küryakyn will pass on
all warranties made by the manufacturer and
where possible, will expedite the claim on behalf
of the customer, but ultimately, responsibility for
disposition of the warranty claim lies
with the manufacturer.
ABOUT OUR CATALOG
For purchasing Küryakyn® products, you
can receive a complete catalog free of charge.
Send the Proof-of-Purchase below with
your address to: Küryakyn, P.O. Box 339,
Somerset, WI 54025.
Please indicate either Accessories Catalog for
Harley-Davidson® or GL & Metric Cruisers.
Be sure to ask your local dealer about other
Küryakyn® products, the motorcycle parts and
accessories designed for riders by riders.
©2005 Küryakyn USA® All Rights
reserved.
TOTAL CONTROL PASSING LAMP HARNESS 5496
5496-21HD-0512 -cont.-
THIS INDICATION ALERTS YOU TO THE FACT THAT
IGNORING THE CONTENTS DESCRIBED HEREIN CAN
RESULT IN POTENTIAL DEATH OR SERIOUS INJURY.
This indication alerts you to the fact that ignoring the
contents described herein may negatively affect product
performance and functionality.
This indication alerts you to the fact that ignoring
the contents described herein can result in potential
injury.
IF INSTALLING THIS PRODUCT FOR ANOTHER PARTY,
PLEASE MAKE SURE THEY RECEIVE THIS COPY OF THE
INSTALLATION INSTRUCTIONS SO THEY ARE AWARE OF
THE IMPORTANT INFORMATION CONTAINED IN THEM.

PAGE
2
NOTE:
The OEM passing lamps draw up to 4.6 amps when they are on.
NOTE: Make sure the key fob is with you on ’07 and later models,
or the siren (if equipped) has been disarmed with the key
fob on ‘06 and earlier models.
To prevent the bike from accidentally starting,
remove the main fuse before starting this
procedure.
STEP 2 If your motorcycle is equipped with a main fuse, remove it as
outlined in the service manual.
Avoid potential electrical shock! Disconnect the
battery before starting this procedure.
STEP 3 If your motorcycle is equipped with a main circuit breaker,
remove the seat and disconnect the negative terminal from
the battery.
STEP 4 Remove the outer fairing as outlined in the service manual.
STEP 5 Disconnect the 12 pin fairing cap connector located on the
inside of the right (sitting on bike) side inner fairing support
bracket. PIC 1 You may have to move some of the wire
harnesses under the radio to locate the correct connector.
Küryakyn recommends the use of dielectric
grease on electrical connections.
STEP 6 Connect the Total Control Passing Lamp Adapter into each
connector.
STEP 7 Connect the headlight and install the outer fairing
temporarily with the top three windscreen fasteners.
STEP 8 Depending on your model, install the Main fuse as outlined
in the service manual, or reconnect the negative battery
cable as outlined in the service manual.
STEP 9 Test that the passing lights operate correctly by: Turn on the ignition switch, but do not start the
motorcycle. The low beam should be on the headlight. Toggle the passing lights on and off with
the switch on the dash. The lights should turn on and off. Turn on the high beam on the head
light. Toggle the passing lights on and off. The lights should turn on and off. Turn the ignition
switch to the Accessory position. Toggle the passing lights on and off. The lights should turn on
and off. Turn the ignition switch off. Toggle the passing lights on and off with the switch on the
dash. The lights should not come on.
ENSURE PROPER LIGHT OPERATION BEFORE RIDING THE MOTORCYCLE.
VISIBILITY IS A MAJOR CONCERN FOR MOTORCYCLISTS. A LIGHT
MALFUNCTION COULD RESULT IN DEATH OR SERIOUS INJURY.
STEP 10 Finish installing the outer fairing as outlined in the service manual.
STEP 11 Depending on your model, install the seat or the side cover.
AFTER INSTALLING THE SEAT, PULL UP ON IT TO ENSURE IT IS LOCKED
INTO PLACE. A LOOSE SEAT CAN SHIFT AND CAUSE LOSS OF CONTROL
RESULTING IN SERIOUS INJURY OR DEATH.
Ride On!
TOTAL CONTROL HARNESS INSTALLATION
PIC 1
USE THIS HARNESS
TOP TRIPLE TREE
BOTTOM OF RADIO
FAIRING BRACE
FIG 1 THIS FIGURE FOR WIRE
COLOR AND PIN LOCATION