LEGRAND DMX-SP 4000 User manual

DMX-SP 4000
October 20 LE11404AA

3
Contents
3
1. Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Handling and unpacking . . . . . . . . . . . . . . . . . . . . . . 4
3. Storage for fixed and draw-out breakers . . . . . . . . . 8
4. Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5. Racking-out frontal cover. . . . . . . . . . . . . . . . . . . . 10
6. Exploring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7. Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8. Tecnical specifications. . . . . . . . . . . . . . . . . . . . . . . 15
8.1 General features ......................................15
8.2 Real dimensions of the device.....................17
9. Features of the main electrical accessories. . . . . . . . 18
10. Installation and door cut-out . . . . . . . . . . . . . . . . . 21
10.1 Installation of breaker DMX-SP 4000 fixed
version ...................................................22
10.2 Door cut-out for fixed version ......................23
10.3 Installation of breaker DMX-SP 4000 draw-out
version ...................................................24
10.4 Door cut-out and door drilling for draw-out
version ...................................................25
11. Termination - Fixed Breakers . . . . . . . . . . . . . . . . . 26
12. Termination - Draw-out breakers . . . . . . . . . . . . . . 27
13. Connection for fixed version. . . . . . . . . . . . . . . . . . 31
14. Possible connections for draw-out version. . . . . . . . 32
15. Ground connection . . . . . . . . . . . . . . . . . . . . . . . . . 34
16. Insertion on switchboard . . . . . . . . . . . . . . . . . . . . 35
17. Auxiliary terminals block . . . . . . . . . . . . . . . . . . . . 37
17.1 Shunt trip (ST) ..........................................38
18. New cabling system. . . . . . . . . . . . . . . . . . . . . . . . 39
19. Electrical diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 41
20. Setting protection unit . . . . . . . . . . . . . . . . . . . . . . 45
20.1 Insertion/substitution battery ......................45
20.2 Setting levels protection .............................45
20.3 Setting data/time (if available) ...................45
20.4 Seal of protection unit ...............................46
21. Standard functions of the breaker. . . . . . . . . . . . . . 47
21.1 Reset button ............................................47
21.2 Padlock for racking shutter .........................48
21.1.1 Trip contact if available (factory fitted
only) . . . . . . . . . . . . . . . . . . . . . . 48
22. DMX-SP 4000 start up. . . . . . . . . . . . . . . . . . . . . . 49
23. Ordinary maintenance . . . . . . . . . . . . . . . . . . . . . . 53
24. Basic trouble shooting . . . . . . . . . . . . . . . . . . . . . . 54

44
DMX-SP 4000
1. Weights
It is important to know the weight of the breaker for proper selection of handling equipment.
Net Weight.
Circuit breakers
Switch disconnectors
2. Handling and unpacking
The breaker can be transported using a fork lift.
Rating (A) 3200/4000
Fixed 3P 59 kg
4P 76 kg
Draw-out 3P 66 kg
4P 84 kg
Rating (A) 3200/4000
Fixed 3P 57 kg
4P 73 kg
Draw-out 3P 64 kg
4P 81 kg
DMX-SP 4000
600 800
100
600

5
DMX-SP 4000
Fixed version Draw-out version Draw-out version
+ Base
Fixed version
M8
M8
Draw-out version
+ Base
M10
Draw-out version
Fixed version Draw-out version Draw-out version
+ Base
Fixed version
M8
M8
Draw-out version
+ Base
M10
Draw-out version
Remove breaker mounting screws.

66
DMX-SP 4000
A special lifting handle are available (optional 0 288 79) to facilitate handling.
288 79
Optional
Fixed version
Draw-out version
288 79
Optional

7
DMX-SP 4000
DMX-SP 4000 3P breakers (fixed and draw-out version) can also be transported by 2 persons.
Heavy
equipment.
Exercise proper
care to avoid
personal injury
and equipment
damage.
Do not lift
the breaker
using front face
or Terminals

88
DMX-SP 4000
3. Storage for xed and draw-out breakers
When Base and Breaker are not being used for a long time, pack them.
Fixed version Draw-out version
Max 2
Store the
breaker in a
cool, dry place,
away from
dusty/corrosive
environment.
Fixed version Draw-out version
Max 2
Do not stack
more than 2
breakers one
above the
other.

9
DMX-SP 4000
1 Main contacts status indication
2 Spring status indication
3 Reset button for tripping device
4a Product reference
4b Product type
4c Utilization Category
4d Standards compliance
4e Rated service short-circuit
breaking capacity
4f Rated short-time withstand
current
4g Rated Current
4h Rated insulation voltage
4i Rated impulse with stand voltage
4j Coloured label for breaking capacity
4k Identification symbol of the device
4l Rated ultimate short-circuit breaking
capacity according to the rated
operational voltage Ue
5 Earth connection
6 Place for key lock or padlock
in open position
7 Place for operation counter
8 Place for key lock in in draw-out
and test position
9 Pad Lock of draw-out window
10 Racking shutter: Bring to the right
in order packing to insert the draw-
out bar (operation disabled if the
breaker is closed)
11 Draw-out Bar insertion
12 Draw-out position indication:
inserted/test/draw-out
4. Identication
charged
discharged
2
Fixed version
3
1
4i
4h
4f
4e
4a
4b 4j
4l
4d
4k
4c
5
4g
6
Draw-out version
7
8
9
10
11
12
5

1010
DMX-SP 4000
5. Racking-out frontal cover
For fix and draw-out breakers.

11
DMX-SP 4000
1 Protection Unit
2 Auxiliary
Contacts
3 Reset button
4 OFF button
5 ON button
6 ON-OFF
Indication
7 Spring Status
Indication
8 Charging handle
9 Dejon cell
10 Mini USB cover
11 Battery cover
12 Draw-out
mechanish
13 Draw-out bar
insertion
14 Racking shutter
15 Support to place
the breaker in
draw-out cassette
16 Draw-out main
shaft
17 Insertion guide
16
15 13 14
11 6 710
5
4
3
8
9
1
17
2
12
6. Exploring

1212
DMX-SP 4000
1 Aux terminal
block
2 Safety shutter
3 Earth terminal
4 Removable
cassette
2
4
1
3
Base
Draw-out version

13
DMX-SP 4000
7. Operating
Before installing the breaker, follow the following operations.
Initially, the Breaker is
discharged
charged
discharged
discharged
and Spring is
discharged
charged
discharged
discharged
.
discharged
charged
discharged
discharged
charged
charged
Charge the Main spring through multiple strokes of charging handle.
Now the breaker is
discharged
charged
discharged
discharged
and spring is
discharged
charged
discharged
discharged
.
discharged
charged
discharged
discharged
charged
charged

1414
DMX-SP 4000
Push ‘ON’ button to close the breaker. Now, the breaker is
discharged
charged
discharged
discharged
and spring is
discharged
charged
discharged
discharged
.
In this situation, spring can be charged again for next operation.
discharged
discharged
discharged
charged
discharged
discharged
Push ‘OFF’ button to trip the breaker.
Now, the Breaker is
discharged
charged
discharged
discharged
and Spring is
discharged
charged
discharged
discharged
.
discharged
discharged
discharged
charged
discharged
discharged

15
DMX-SP 4000
8. Tecnical specications
8.1 General features
CIRCUIT BREAKERS
According to IEC 60947-2
Poles number 3P-4P
Rated uninterrupted current (In) [A] 3200-4000
Isolation voltage (Ui) [V] 1000
Rated impulsive voltage (Uimp) [kV] 12
Service voltage at 50÷60Hz (Ue) [V] 690
Type N H
Rated ultimate breaking
capacity (Icu) [kA]
220V÷500Va.c. 50 65
600Va.c. 42 50
690Va.c. 42 50
Rated service breaking
capacity Ics (% Icu) - 100 100
Rated short circuit
making capacity (kA)
220V÷500Va.c. 105 143
600Va.c. 88 105
690Va.c. 88 105
Rated short-time
withstand current Icw
(kA) t=1s
220V÷500Va.c. 50 65
600Va.c. 42 50
690Va.c. 42 50
Rated short-time withstand
current Icw (kA) t=3s
220V÷500Va.c. 36 40
600Va.c. 36 40
690Va.c 36 40
Neutral protection (%) 0-50-100
Utilization category B
Isolation capability yes
Endurance
(cycles)
mechanical
without maintenance 5000
with maintenance 10000
electrical without maintenance 3000
Opening time 15 ms
Closing time 30 ms
Visualization of contacts position S
Visualization of charged/discharged springs S
Auxiliary contacts S*/O
Trip contact O (factory fitted ONLY)
Shunt trip O
Closing coil O
Undervoltage release O
Undervoltage release with time delay O
Motor operator O
Mechanical counter O
Mechanical interlock O
* S tandard version with n° 1 NO/NC (max n° 9 optional contacts 288 15).
S=S tandard O=Optional

1616
DMX-SP 4000
SWITCH DISCONNECTORS
According to IEC 60947-3
Poles number 3P-4P
Rated uninterrupted current (In) [A] 3200-4000
Isolation voltage (Ui) [V] 1000
Rated impulsive voltage (Uimp) [kV] 12
Service voltage at 50÷60Hz (Ue) [V] 690
Utilization category AC23A
Rated short circuit making capacity (kA)
220V÷500Va.c. 143
600Va.c. 105
690Va.c. 105
Rated short-time withstand current Icw (kA) t=1s
220V÷500Va.c. 65
600Va.c. 50
690Va.c. 50
Rated short-time withstand current Icw (kA) t=3s
220V÷500Va.c.
40
600Va.c. 40
690Va.c 40
Isolation capability yes
Endurance (cycles) mechanical without maintenance 5000 with maintenance 10000
electrical without maintenance 3000
Opening time 15 ms
Closing time 30 ms
Visualization of contacts position S
Visualization of charged/discharged springs S
Auxiliary contacts S*/O
Shunt trip O
Closing coil O
Undervoltage release O
Undervoltage release with time delay O
Motor operator O
Mechanical counter O
Mechanical interlock O
* S tandard version with n° 1 NO/NC (max n° 9 optional contacts 288 15).
S=S tandard O=Optional

17
DMX-SP 4000
8.2 Real dimensions of the device
Dimensions - fixed version 3P
Width 408 mm
Depth 354 mm
Height 419 mm
Dimensions - fixed version 4P
Width 538 mm
Depth 354 mm
Height 419 mm
Dimensions - draw-out version 3P
Width 425 mm
Depth 433 mm
Height 473 mm
Dimensions - draw-out version 4P
Width 555 mm
Depth 433 mm
Height 473 mm

1818
DMX-SP 4000
9. Features of the main electrical accessories
Motor operator
Technical features
Rated operating voltage Uc (Va.c.) 50/60Hz: 24V-48V-110V÷130V-220V÷250V-400V÷440V - 480V
(Vd.c.) 50/60Hz: 24V-48V-110V÷130V-220V÷250V
Voltage range (% Uc): 85÷110
Maximum power consumption (W/VA): 180/180
Maximum peak current for about 80ms: 2÷3xIn
Charging time (s): 5
Operating frequency (n°/min): 2
Closing coil
Technical features
Rated operating voltage Uc (Va.c.) 50/60Hz: 24V-48V-110V÷130V-220V÷250V -415V/440V/480V
(Vd.c.) 50/60Hz: 24V-48V-110V÷130V-220V÷250V
Voltage range (% Uc): 85÷110
Pick-up consumption (W/VA): 500/500
Pick-up time (ms): 180
Hold consumption (W/VA): 5/5
Closing time (ms): 50
Isolation voltage (kV): 2,5
Shunt trip
Technical features
Rated operating voltage Uc (Va.c.) 50/60Hz: 24V-48V-110V÷130V-220V÷250V -415V/440V/480V
(Vd.c.) 50/60Hz: 24V-48V-110V÷130V-220V÷250V
Voltage range (% Uc): 70÷110
Pick-up consumption (W/VA): 500/500
Pick-up time (ms): 180
Hold consumption (W/VA): 5/5
Opening time (ms): 30
Isolation voltage (kV): 2,5
Undervoltage release
Technical features
Rated operating voltage Uc (Va.c.) 50/60Hz: 24V-48V-110V÷130V-220V÷250V -415V/440V/480V
(Vd.c.) 50/60Hz: 24V-48V-110V÷130V-220V÷250V
Voltage range (% Uc): 85÷110
Pick-up consumption (W/VA): 500/500
Pick-up time (ms): 180
Hold consumption (W/VA): 5/5
Opening time (ms): 60
Isolation voltage (kV): 2,5

19
DMX-SP 4000
Time delayer for undervoltage release
Technical features
Case: 2 modules
Rated operating voltage Uc (Va.c. - Vd.c.): 110V-230V
Input supply:
110Vdc 85% - 110%
110Vac 85% - 110% 50/60 Hz
Pick-up consumption: 16,5 VA -W
Hold consumption: 5 VA-W
230Vdc 85% - 110%
230Vac 85% - 110%, 50 - 60 Hz
Pick-up consumption: 34,5 VA -W
Hold consumption: 10 VA-W
Opening threshold: 0,35 ÷0,7 Uc
Closing threshold: 0,85 Uc
Time-delay for each module: 1 s at Un (is possible to connect up to 3 modules - 1s of delay for
each one module installed)
Operating temperature: (-10) – (+55) °C
Signal contact for auxiliaries
Technical features
Rated operating voltage Uc (Va.c.): 250V 16A
(Vd.c.): 250V 0,3A
Additional signalling contact
Technical features
Rated operating voltage Uc (Va.c.): 250V 16A
(Vd.c.): 250V 0,3A
Contact ready to close with charged springs
Technical features
Rated operating voltage Uc (Va.c.): 250V 16A

2020
DMX-SP 4000
Inserted/test/draw-out contacts
Technical features
Rated operating voltage Uc (Va.c.): 250V 16A
(Vd.c.): 250V 0,3A
Module programmable output
Technical features
Case: 9 modules
Input supply: 50/60 Hz; 24 Va.c. +/- 10%; 24 Vd.c. +/- 10%
Contact rated current:
AC 250V 8A
DC 30V - 8A; 110V - 0,3A; 220V - 0,12A
Operating temperature: (-10) – (+55) °C
External auxiliary supply
Technical features
Case: 2 modules
Input supply : 50– 60 Hz; 24 Va.c. +/- 10%; 24 Vd.c. +/- 10%
Input power supply (W/VA) ≥5
Operating temperature: (-10) – (+55) °C
N°1 module is suitable to supply no more than n°4 MP2/MP4 protection unit.
Trip contact (factory fitted only)
Technical features
Rated operating voltage Uc (Va.c.): 250V 6A