Lenze g500-B User manual

Mains-operated geared motors
Bevel geared motor g500-B / Smart Motor m300-E
Project planning EN

Contents
About this document5
Document descripon 5
Further documents 5
Notaons and convenons 6
Product informaon 7
Product descripon 8
Idencaon of the products 10
Features 11
The modular system 12
Informaon on project planning 20
Safety instrucons 21
Basic safety instrucons 21
Applicaon as directed 21
Foreseeable misuse 21
Residual hazards 22
Drive dimensioning 23
Final conguraon 25
Environmental condions 27
Free spaces 29
Informaon on mechanical installaon 36
Important notes 36
Transport 36
Installaon 36
Informaon on electrical installaon 37
Important notes 37
Preparaon 37
Connecon according to EN 38
Connecon according to UL 41
Technical data 45
Notes regarding the given data 45
Standards and operang condions 46
Conformies/approvals 46
Protecon of persons and device protecon 46
EMC data 47
Environmental condions 47
Electrical supply condions 47
Radial forces and axial forces 48
Selecon tables 50
Dimensions 55
Basic dimensions 55
Weights 77
Basic weights 77
Addional weights 77
Contents
3

Product extensions 78
Torque plates 78
Sha covers 84
Motor connecon 87
Brakes 89
Spring-applied brakes 89
Brake resistors 91
Accessories 92
Overview 92
NFC adapter 92
QUICKON connector 93
UMCLN_SGG_100181 93
Product codes 94
Motor data 96
Rated data 96
Appendix 97
Good to know 97
Approvals/direcves 97
Operang modes of the motor 98
Enclosures 99
Contents
4

About this document
Document descripon
This document addresses to all persons who want to carry out any conguraons with the
products described.
The data and informaon compiled in this document serve to support you in the dimensioning
and selecon processes and in carrying out the electrical and mechanical installaon. You will
receive informaon regarding product extensions and accessories.
•The document includes safety instrucons which must be observed.
•All persons working on and with the drives must have the documentaon at hand during
work and observe the informaon and notes relevant for it.
•The documentaon must always be complete and in a perfectly readable state.
NOTICE
Please observe the notes in the following chapters!
▶Safety instrucons ^ 21
▶Informaon on mechanical installaon ^ 36
▶Informaon on electrical installaon ^ 37
Further documents
Informaon and tools with regard to the Lenze products can be found on the
Internet: hp://www.lenze.com à Downloads
About this document
Further documents
5

Notaons and convenons
This document uses the following convenons to disnguish dierent types of informaon:
Numeric notaon
Decimal separator Point The decimal point is always used.
Example: 1 234.56
Warning
UL warning UL Are used in English and French.
UR warning UR
Text
Engineering tools » « Soware
Example: »Engineer«, »EASY Starter«
Icons
Page reference ¶Reference to another page with addional informaon
Example: ¶ 16 = see page 16
Documentaon reference ,Reference to another documentaon with addional informaon
Example: , EDKxxx = see documentaon EDKxxx
Layout of the safety instrucons
DANGER!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result
in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result
in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to
medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instrucon may result in material
damage.
About this document
Notaons and convenons
6

Product informaon
The new freedom in moon for engineers. Lenze Smart Products reduce the number of
dierent drives by up to 70 %. Without contactor and starter, with freely adjustable xed
speeds and many integrated funcons for technical material-handling applicaons. The Lenze
Smart motor also fulls the highest requirements regarding energy eciency and can be
conveniently operated by means of a smart phone.
Our ecient bevel gearboxes boast high permissible radial forces, closely stepped raos and
low backlash.
They are available in 2-stage and 3-stage designs with a maximum torque of up to 1500 Nm
and raos of up to i = 360 depending on your individual requirements.
Reducon in the number of variants made easy
Before now, dierent output speeds (e. g. for dierent conveying speeds) were enabled by
dierent gearbox raos or, in the case of very large dierences, by means of the number of
pole pairs of the motors. This led to a large number of dierent drive variants..
Things are dierent with the Lenze Smart Products: Due to the possibility of freely adjusng
the motor speed within a vefold adjustment range at a constant torque, very dierent
speeds can be enabled with one single drive variants. The cost and eort involved in design,
selecon, procurement and storage are thus reduced considerably.
Highlights
•Freely adjustable speed reduces the number of dierent drives
•Universally usable thanks to geared motor with g500
•Integrated so start funcon
•Less wiring thanks to electronic contactor and motor protecon funcon
•Excellent energy eciency
•Can be operated with an NFC-capable smartphone and Lenze app
•Brake control unit oponal for low-wear brake control
•High-ecient right-angle gearbox in a compact design for space-saving installaon
•Standardized sha and ange dimensions for an easy machine integraon
•Low backlash and high torsional sness provide for exact results in posioning
applicaons
Fig. 1: MSEMAXX080-32 Smart Motor - g500-B450 bevel gearbox
Product informaon
7

Product descripon
Easy adjustment
NFC technology (NFC = Near Field Communicaon) is used to adapt the Lenze Smart Products
to the applicaon as well as for diagnoscs). The drive can be adjusted very easily without
opening the terminal box. without voltage supply and without me-consuming addressing.
Only an NFC-capable Android smartphone or the Lenze NFC adapter for PCs is needed as a
tool. The data can therefore be read and wrien when the drive is in a de-energised state –
via password protecon, of course.
Data that can be set
•Name of data record (e. g. the designaon of the drive in your documentaon)
•Speed and rotang direcon 1 (also controllable without digital inputs)
•Speed and rotang direcon 2-5 (controllable by means of digital inputs)
•Acceleraon me
•Deceleraon me
•Energy-saving funcon
Readable data
•Idencaon data (Lenze material number and serial number, type designaon, soware
version)
•Error messages
•Operang and power-on hours
Adjustment by means of a smartphone
The Lenze Smart Products can be adjusted with an Android smartphone. The corresponding
app in German and English can be obtained from www.Lenze.com or the Google Store. For
convenience, the data records created can be archived on the smartphone and repeatedly
transferred to the Lenze Smart Products for dierent applicaons.
Product informaon
Product descripon
8

Adjusng with a PC
With the »EASY Starter« engineering tool (expanded version, »EASY Advanced«“ or »Engineer
HighLevel« soware licence needed) can be used to adjust the Lenze Smart Products. The
relevant version can be easily downloaded from hp://www.lenze.com . As the sengs are
very simple and clear, there is an easy-to-use dialog box, which can be opened directly via the
navigator. The corresponding buon is directly accessible in the navigaon bar. Analogously to
other product sengs, the parameter values can be archived.
Starng and stopping smoothly and gently
An acceleraon ramp and – in contrast to a convenonal starter – a deceleraon ramp can be
set for Lenze Smart Products. This ensures that the conveyed material is handled in a dened
and jerk-free manner..
Contactor and motor protecon funcons integrated
The Lenze Smart Products can be started and stopped by mean of digital inputs. It is also
possible to switch between dierent speeds and rotang direcons. Up to 5 dierent speed
modes (e. g. creep speed and normal speed in both direcons as well as stopping) can be used
for a motor. Reversing-contactor changes and pole changes are thus a thing of the past.
In addion, motor-protecons devices are not needed as monitoring of temperature, short
circuits, earth faults and phase failures has already been integrated.
Easy installaon
Connecon takes place completely from the outside by means of connectors.
The Lenze Smart Products come with an especially clever connecng technology – Phoenix
Contact QUICKON. Electrical installaon is therefore very easy without special tools and
requires less than one minute.
In addion to the QUICKON connector, the M15 connecon customary on the market is
available.
As a standard feature, the digital inputs and outputs are connected at M12 sockets of the type
currently available on the market.
Already exisng signal cables can oen be reused.
Worldwide and ecient
The drive can be used worldwide:
•In all 3-phase networks with a supply voltage of 400 ... 480 V and a mains frequency of
50 ... 60 Hz
•At ambient temperatures of -30 ... +40 °C
•Is suitable for many approvals
The Lenze Smart Motor fulls the requirements as described in the highest eciency
requirement for IES2.
If very lile torque is needed in the paral-load operaonal range, the integrated energy
saving funcon can be used to opmize the energy absorpon of the drive.
Product informaon
Product descripon
9

Applicaon examples
Roller conveyors with belt ejector Belt conveyors
Idencaon of the products
Gearbox product name
Gearbox type Product series Type Rated torque Nm Product
Bevel gearbox g500 - B
45 g500-B45
110 g500-B110
240 g500-B240
450 g500-B450
600 g500-B600
820 g500-B820
1500 g500-B1500
2700 g500-B2700
4300 g500-B4300
Product name of the motor
Product series Type Size Overall length Number of pole
pairs
Motor
MSEMA
XX
(without built-on
accessories)
063
-
4
2 (4-pole)
MSEMAXX063-42
080 3 MSEMAXX080-32
BR
(with brake)
063 4 MSEMABR063-42
080 3 MSEMABR080-32
Product informaon
Idencaon of the products
10

Features
Torque plate mounting
(depending on the mounting position)
Oil filler plug
(depending on the mounting position)
Ventilation
(depending on the mounting position)
Remove oil control plug
Torque plate mounting
(depending on the mounting position)
Oil drain plug
Housing type Output flange
Output shaft
Connection of spring-applied brake
Mains connection
Control terminal
Brake resistor connection
(prewired upon delivery)
X5
External
X4
Internal brake resistor
PE
by means of Android smartphone
by means of PC via NFC adapter
Adjustment of speeds
M12 connector
X1, X2
In the terminal box
QUICKON connector
M15 connector
X3
External brake resistor
Standard
LongLife
Manual release lever
Spring-applied brake
Integral fan
Cooling
Product informaon
Features
11

The modular system
Values printed in bold are standard designs. Values that are not printed in bold
are potenal extensions, some of them including a surcharge.
Product informaon
The modular system
12

Geared motors up to 450 Nm
Gearboxes g500-B45 g500-B110 g500-B240 g500-B450
Min. motor assignment MSEMA□□
063-42 063-42 063-42 063-42
Max. motor assignment MSEMA□□
063-42 080-32 080-32 080-32
Technical data
Max. output torque Nm 45 110 240 450
Min. drive torque Nm 1.75 1.75 1.75 1.75
Max. drive torque Nm 1.75 5.0 5.0 5.0
Mounng posion
Standard A/B/C/D/E/F
Combined ABCDEF AEF
Colour Unpainted
Primed
Painted in RAL colours
Surface and corrosion protecon OKS-G
Dierent types of OKS
Output sha
Solid sha with featherkey (V) mm 20 x 40 20 x 40 30 x 60 30 x 60
Hollow sha with keyway (H) mm 18/20 20/25 30/35 35/40
Hollow sha with shrink disc (S) mm 20 20 30/35 35
Sha material Steel
Stainless steel
Sha sealing ring material NBR
FKM (Viton)
Output sha bearing Normal
Reinforced
Gearbox design With foot (HBR)/(VBR/SBR)
With foot and centring (HAR/VAR/SAR)
With foot and output ange (HAK/VAK/SAK)
Output ange (K) mm 110/120 120/160 160/200 200
Lubricant Mineral oil
Synthec oil
Food-grade oil
Cooling Self-venlated
Torque support At threaded pitch circle
On the housing foot
Rubber buers
Sha cover Hollow sha cover, hoseproof
Shrink disc cover
Motor connecon
Power connecon Terminal box
QUICKON connector
M15 connector
Control terminal M12 connector
Spring-applied brake
Type Without
Standard
LongLife
Without/with manual release lever
brake resistance Without
Integrated
External
Feedback Without
Temperature monitoring Internal
Product informaon
The modular system
13

Geared motors from 600 Nm to 1500 Nm
Gearboxes g500-B600 g500-B820 g500-B1500
Min. motor assignment MSEMA□□
063-42 063-42 080-32
Max. motor assignment MSEMA□□
080-32 080-32 080-32
Technical data
Max. output torque Nm 600 820 1500
Min. drive torque Nm 1.75 1.75 5.0
Max. drive torque Nm 5.0 5.0 5.0
Mounng posion
Standard A/B/C/D/E/F
Combined
Colour Primed
Painted in RAL colours
Surface and corrosion protecon OKS-G
Dierent types of OKS
Output sha
Solid sha with featherkey (V) mm 35 x70 40 x 80 50 x 100
Hollow sha with keyway (H) mm 40/45 40/45 50/55
Hollow sha with shrink disc (S) mm 40 40 50
Sha material Steel
Stainless steel
Sha sealing ring material NBR
FKM (Viton)
Output sha bearing Normal
Reinforced
Gearbox design With foot (HBR)/(VBR/SBR)
With foot and centring (HAR/VAR/SAR)
With foot and output ange (HAK/VAK/SAK)
Output ange mm 200/250 200/250 250/300
Lubricant Mineral oil
Synthec oil
Food-grade oil
Cooling Self-venlated
Torque support At threaded pitch circle
On the housing foot
Sha covers Hollow sha cover, hoseproof
Shrink disc cover
Motor connecon
Power connecon Terminal box
QUICKON connector
M15 connector
Control terminal M12 connector
Spring-applied brake
Type Without
Standard
LongLife
Without/with manual release lever
brake resistance Without
Integrated
External
Feedback Without
Temperature monitoring Internal
Product informaon
The modular system
14

Models at the output
NOTICE
Please observe the available gearbox designs!
Hollow sha, with foot
Without centring (HBR) With centring (HAR) Flange with through holes (HAK)
Hollow sha with shrink disc, with foot
Without centring (SBR) With centring (SAR) Flange with through holes (SAK)
Solid sha, with foot
Without centring (VBR) With centring (VAR) Flange with through holes (VAK)
Product informaon
The modular system
15

Models at the output
Motor connecon
Cable gland Connectors External brake resistor
Cooling: self-venlated
Without brake With brake With brake and manual release lever
Product informaon
The modular system
16

Mounng posions
Geared motors
In the following graphics, the terminal box in posion 2 is colour-coded. If the
mounng posion (A … F) changes, the terminal box posions (2 … 5) are
rotated accordingly.
To reduce the number of dierent versions, the gearboxes can also be ordered with combined
mounng posions:
•g500-B45 in ABCDEF mounng posion
•g500-B110 ... B450 in AEF mounng posion
A
B
C
D
F
E
Product informaon
The modular system
17

Terminal box
The terminal box posion (2 ... 5) must be given as a funcon of the mounng
posion.
2
4
5
3
Solid sha
Please specify the sha posion 3 or 5 when ordering.
3
5
Product informaon
The modular system
18

Shrink disc
Please specify the shrink disc posion 3 or 5 when ordering.
Flange and shrink disc are not possible in the same posion.
3
5
Flange
Please specify the ange posion 3 or 5 when ordering.
3
5
Product informaon
The modular system
19

Informaon on project planning
In order to carry out an accurate drive dimensioning process, you can use our conguring
soware, the »Drive Soluon Designer«.
With the» Drive Soluon Designer« you can carry out the drive dimensioning process quickly
and with top quality. The soware contains profound and proven experse with regard to
drive applicaons and mechatronic drive components.
Please refer to your competent Lenze sales company.
Informaon on project planning
20