Lenze i510 Series Guide

Inverter
Inverter i510 Cabinet 0.25 ... 2.2 kW
Commissioning | EN

Contents
1 General informaon 11
1.1 Read rst, then start 11
2 Safety instrucons 12
2.1 Basic safety measures 12
2.2 Residual hazards 13
2.3 Applicaon as directed 13
3 Mechanical installaon 14
3.1 Dimensions 14
4 Electrical installaon 17
4.1 Important notes 17
4.2 Mains connecon 18
4.2.1 1-phase mains connecon 230/240 V 18
4.2.1.1 Connecon plan 18
4.2.1.2 Fusing and terminal data 20
4.2.2 3-phase mains connecon 230/240 V 23
4.2.2.1 Connecon plan 23
4.2.2.2 Fusing and terminal data 24
4.2.3 3-phase mains connecon 400 V 26
4.2.3.1 Connecon plan 26
4.2.3.2 Fusing and terminal data 27
4.2.4 3-phase mains connecon 480 V 30
4.2.4.1 Connecon plan 30
4.2.4.2 Fusing and terminal data 31
4.3 Control connecons 33
4.4 Networks 33
4.4.1 CANopen/Modbus RTU 33
5 Commissioning 34
5.1 Important notes 34
5.2 Operang interfaces 35
5.2.1 Keypad 35
5.2.2 Engineering tool »EASY Starter« 36
5.2.2.1 Generate a connecon between inverter and »EASY Starter« 37
5.3 Parameter seng 39
5.3.1 General notes on parameters 40
5.3.2 Basic inverter sengs 41
5.3.3 Basic motor sengs 44
5.3.4 Funcon assignment of the inputs and outputs 45
5.4 Keypad parameter list 48
5.5 Save parameter sengs in the memory module 66
5.5.1 Save parameter sengs with keypad 66
5.5.2 Save parameter sengs with »EASY Starter« 66
Contents
3

6Diagnoscs and fault eliminaon 67
6.1 LED status display 67
6.2 Diagnoscs parameter 68
6.2.1 Logbook 69
6.2.2 Error history buer 70
6.2.3 Inverter diagnoscs 73
6.2.4 Network diagnoscs 77
6.2.4.1 CANopen diagnoscs 78
6.2.4.2 Modbus diagnoscs 80
6.2.5 Diagnoscs of the inputs and outputs 81
6.2.5.1 Digital inputs and outputs 81
6.2.5.2 Analog inputs and outputs 82
6.2.6 Wireless-LAN diagnoscs 83
6.2.7 Setpoint diagnosc 84
6.2.8 Process controller status 85
6.2.9 Sequencer diagnoscs 85
6.2.10 Device idencaon 86
6.2.11 Device overload monitoring (i*t) 88
6.2.12 Heatsink Temperature Monitoring 88
6.2.13 Life-diagnosis 89
6.3 Error handling 90
6.3.1 Error types 90
6.3.2 Error conguraon 91
6.3.3 Error reset 91
6.3.4 Keypad error messages 91
6.4 Data handling 92
7 Basic seng 94
7.1 Mains voltage 95
7.2 Control source selecon 97
7.3 Selecon of setpoint source 98
7.3.1 Keypad setpoint default seng 101
7.4 Starng/stopping performance 103
7.4.1 Starng performance 103
7.4.2 Stopping performance 105
7.5 Frequency limits and ramp mes 106
7.6 Quick stop 109
7.7 S-shaped ramps 111
7.8 Opcal device idencaon 112
Contents
4

8 Motor control 113
8.1 Motor data 114
8.1.1 Manual seng of the motor data 114
8.2 Motor control selecon 115
8.2.1 V/f characterisc control (VFC) 116
8.2.1.1 Linear V/f characterisc 117
8.2.1.2 Square-law V/f characterisc 118
8.2.1.3 User-denable V/f characterisc 119
8.2.1.4 V/f characterisc control - energy-saving (VFC Eco) 120
8.2.2 Sensorless vector control (SLVC) 122
8.2.3 Sensorless control for synchronous motors (SL-PSM) 125
8.2.3.1 Stall monitoring 128
8.3 Opmisaon of motor control 129
8.3.1 V/f voltage boost 130
8.3.2 Skip frequencies 131
8.3.3 Opmising the stalling behaviour 133
8.3.4 Slip compensaon 135
8.3.5 Oscillaon damping 137
8.3.6 Pole posion idencaon without movement 138
8.4 Opmisaon of the control loops 140
8.4.1 Opons for opmized motor tuning 143
8.4.1.1 Motor selecon from motor catalogue 144
8.4.1.2 Tuning of the motor and the speed controller 145
8.4.1.3 Automac motor idencaon (energized) 146
8.4.1.4 Automac motor calibraon (non-energized) 147
8.4.2 Inverter Characteriscs 147
8.4.3 Motor equivalent circuit diagram data 148
8.4.4 Motor controller sengs 149
8.4.4.1 Current controller 149
8.4.4.2 Field controller 150
8.4.4.3 Field weakening controller 150
8.4.4.4 Field weakening controller (advanced) 150
8.4.4.5 Imax controller 151
8.4.4.6 Flying restart controller 152
8.4.4.7 SLVC controller 152
8.4.4.8 Torque control w/ freq. limit 153
8.4.5 Speed controller 158
8.5 Motor rotang direcon 159
8.6 Switching frequency changeover 160
8.7 Motor protecon 161
8.7.1 Motor overload monitoring (i²*t) 162
8.7.2 Current limits 166
8.7.3 Overcurrent monitoring 168
8.7.4 Motor phase failure detecon 169
8.7.5 Motor speed monitoring 170
8.7.6 Motor torque monitoring 170
Contents
5

9Conguring the network 172
9.1 General network sengs 173
9.2 Predened process data words 191
9.2.1 Device prole CiA 402 192
9.2.2 AC Drive Prole 193
9.2.3 Lenze LECOM prole 194
9.2.4 Further process data 196
9.2.5 Parameter access monitoring (PAM) 202
9.2.6 Process data handling in case of error 203
9.3 Acyclic data exchange 203
9.4 CANopen 204
9.4.1 Introducon 204
9.4.2 Node address seng 205
9.4.3 Baud rate seng 205
9.4.4 Congure device as mini master 206
9.4.5 Diagnoscs 207
9.4.6 Emergency telegram 208
9.4.7 Heartbeat protocol 208
9.4.8 Process data objects 210
9.4.9 Data mapping 215
9.4.10 Service data objects 218
9.4.11 Error responses 219
9.4.12 Diagnosc counter 220
9.4.13 LED status displays 221
9.4.14 Restart communicaon 222
9.4.15 Short setup 223
9.5 Modbus RTU 226
9.5.1 Introducon 226
9.5.2 Node address seng 227
9.5.3 Baud rate seng 227
9.5.4 Data format seng 228
9.5.5 Time-out monitoring 228
9.5.6 Diagnoscs 228
9.5.7 Funcon codes 231
9.5.8 Data mapping 233
9.5.9 LED status displays 234
9.5.10 Restart communicaon 235
9.5.11 Response me seng 235
9.5.12 Short setup 236
10 Conguring the process controller 238
10.1 Basic process controller sengs 239
10.2 Process controller - idle state and rinse funcon 245
10.2.1 Process controller idle state 245
10.2.2 Process controller rinse funcon 247
Contents
6

11 Addional funcons 248
11.1 Device Commands 249
11.1.1 Reset parameters to default 249
11.1.2 Saving/loading the parameter sengs 250
11.1.3 Device commands for parameter change-over 252
11.1.4 Delete logbook 252
11.2 Keypad 253
11.2.1 Keypad language selecon 253
11.2.2 Keypad setpoint increment 253
11.2.3 Keypad scaling of speed display 253
11.2.4 Keypad status display 253
11.2.5 Keypad - Conguraon of R/F and CTRL buons 254
11.3 Wireless LAN (WLAN) 257
11.3.1 WLAN LED status displays 257
11.3.2 WLAN basic sengs 258
11.3.2.1 Reseng WLAN sengs to default seng 260
11.3.3 WLAN access point mode 261
11.3.3.1 Establishing a direct WLAN connecon between smartphone and inverter 262
11.3.3.2 Using the smartphone as "Smart Keypad" 263
11.3.3.3 Establishing a direct WLAN connecon between Engineering PC and inverter 264
11.3.4 WLAN client mode 266
11.4 DC braking 268
11.4.1 Example 1: Automac DC braking when the motor is started 270
11.4.2 Example 2: Automac DC braking when the motor is stopped 271
11.4.3 Migraon of Lenze Inverter Drives 8200/8400 273
11.5 Brake energy management 274
11.5.1 Stopping the deceleraon ramp funcon generator 275
11.5.2 Inverter motor brake 276
11.6 Load loss detecon 277
11.7 Access protecon 278
11.7.1 Write access protecon 278
11.7.1.1 Write access protecon in the »EASY Starter« 280
11.7.1.2 Write access protecon in the keypad 283
11.8 Favorites 287
11.8.1 Accessing the "Favorites" with the keypad 287
11.8.2 Favorites parameter list (default seng) 288
11.8.3 Conguring the "Favorites" 289
11.9 Parameter change-over 292
11.9.1 Example: Selecve control of several motors with one inverter 295
11.10 Device prole CiA 402 297
11.11 Holding brake control 300
11.11.1 Basic seng 301
11.11.2 "Automac" brake mode (automac operaon) 302
11.11.3 Brake holding load 304
11.11.4 Brake closing level 306
11.11.5 Manual release of the holding brake 308
11.12 Flying restart circuit 309
11.13 Timeout für fault reacon 311
11.14 Automac restart 312
Contents
7

11.15 Mains failure control 313
11.15.1 Acvang the mains failure control 315
11.15.2 Restart protecon 316
11.15.3 Fast mains recovery 316
11.15.4 Commissioning the mains failure control 317
11.16 UPS operaon 318
11.17 Process data 321
11.17.1 Posion counter 321
11.18 Firmware download 322
11.18.1 Firmware download with »EASY Starter (Firmware loader)« 322
11.19 Addive voltage impression 323
11.19.1 Example: Using the funcon with a 400-V inverter 324
12 Sequencer 325
12.1 Segment conguraon 327
12.2 Sequence conguraon 337
12.3 Sequencer basic sengs 341
Contents
8

13 Flexible I/O conguraon 344
13.1 Control source change-over 345
13.1.1 Example 1: Change-over from terminal control to keypad control 348
13.1.2 Example 2: Change-over from terminal control to network control 349
13.2 Start / stop motor 350
13.2.1 Example 1: Start/stop (1 signal) and reversal 356
13.2.2 Example 2: Start forward/start reverse/stop (edge-controlled) 357
13.2.3 Example 3: Run forward/Run reverse/stop (status-controlled) 359
13.2.4 Example 4: Quick stop 361
13.2.5 Example 5: Jog forward/Jog reverse 362
13.2.6 Example 6: Enable inverter 364
13.3 Setpoint change-over 365
13.3.1 Priority of the setpoint sources 367
13.3.2 Analog input setpoint source 367
13.3.3 Keypad setpoint source 370
13.3.4 Network setpoint source 372
13.3.5 Setpoint source of preset setpoints 373
13.3.6 Motor potenometer setpoint source (MOP) 378
13.3.7 Setpoint source segment setpoints 382
13.4 Reset error 384
13.5 Acvang DC braking manually 386
13.6 Releasing holding brake manually 388
13.7 Acvang ramp 2 manually 390
13.8 Triggering a user-dened fault 392
13.9 Funcons for parameter change-over 393
13.9.1 Example 1: Acvaon via command (only when disabled) 395
13.9.2 Example 2: Acvaon via command (immediately) 396
13.9.3 Example 3: Acvaon if the selecon is changed (only if the inverter is disabled) 397
13.9.4 Example 4: Acvaon if the selecon is changed (immediately) 398
13.10 Process controller funcon selecon 399
13.11 Sequencer control funcons 402
13.12 Frequency threshold for "Frequency threshold exceeded" trigger 407
13.13 Conguraon of digital inputs 408
13.14 Conguraon of analog inputs 409
13.14.1 Analog input 1 409
13.14.1.1 Example 1: Input range 0 ... 10 V ≡ seng range 0 ... 50 Hz 411
13.14.1.2 Example 2: Input range 0 ... 10 V ≡ seng range -40 ... +40 Hz 411
13.14.1.3 Example 3: Error detecon 412
13.14.2 Analog input 2 413
13.15 Conguraon of digital outputs 415
13.15.1 Relay 415
13.15.2 Digital output 1 418
13.15.3 NetWordOUT1 status word 419
13.16 Conguraon of analog outputs 422
13.16.1 Analog output 1 422
13.16.1.1 Example 1: Output voltage 0 ... 10 V ≡ output frequency 0 ... 100 Hz 424
13.16.1.2 Example 2: Output voltage 2 ... 10 V ≡ output frequency 30 ... 60 Hz 424
Contents
9

14 Technical data 425
14.1 Standards and operang condions 425
14.1.1 Protecon of persons and device protecon 425
14.1.2 EMC data 425
14.1.3 Motor connecon 425
14.1.4 Environmental condions 426
14.1.5 Electrical supply condions 426
14.2 1-phase mains connecon 230/240 V 427
14.2.1 Rated data 427
14.3 3-phase mains connecon 230/240 V 428
14.3.1 Rated data 428
14.4 3-phase mains connecon 400 V 428
14.4.1 Rated data 428
14.5 3-phase mains connecon 480 V 429
14.5.1 Rated data 429
15 Appendix 430
15.1 Operate and parameterise the inverter with keypad 430
15.1.1 Keypad operang mode 431
15.1.1.1 Keypad status display 431
15.1.1.2 Funcon of keypad keys in operang mode 432
15.1.1.3 Error reset with keypad 433
15.1.2 Keypad parameterisaon mode 434
15.1.2.1 Parameter groups 434
15.1.2.2 Funcon of the keypad keys in the parameterisaon mode 435
15.1.2.3 Save parameter sengs with keypad 436
15.1.2.4 Display of status words on keypad 437
15.2 Error codes 438
15.3 Parameter aribute list 454
Contents
10

1 General informaon
1.1 Read rst, then start
WARNING!
Read this documentaon thoroughly before carrying out the installaon and commissioning.
▶Please observe the safety instrucons!
Informaon and tools with regard to the Lenze products can be found on the
Internet:
hp://www.lenze.com à Download
General informaon
Read rst, then start
11

2 Safety instrucons
2.1 Basic safety measures
Disregarding the following basic safety measures may lead to severe personal injury and dam-
age to material assets!
The product
•must only be used as directed.
•must never be commissioned if they display signs of damage.
•must never be technically modied.
•must never be commissioned if they are not fully mounted.
•must never be operated without required covers.
Connect/disconnect all pluggable terminals only in deenergised condion.
Only remove the product from the installaon in the deenergised state.
Insulaon resistance tests between 24V control potenal and PE: According to EN 61800−5−1,
the maximum test voltage must not exceed 110 V DC.
Observe all specicaons of the corresponding documentaon supplied. This is the precondi-
on for safe and trouble-free operaon and for obtaining the product features specied.
The procedural notes and circuit details described in this document are only proposals. It is up
to the user to check whether they can be adapted to the parcular applicaons. Lenze does
not take any responsibility for the suitability of the procedures and circuit proposals descri-
bed.
The product must only be used by qualied personnel. IEC 60364 or CENELEC HD 384 dene
the skills of these persons:
•They are familiar with installing, mounng, commissioning, and operang the product.
•They have the corresponding qualicaons for their work.
•They know and can apply all regulaons for the prevenon of accidents, direcves, and
laws applicable at the place of use.
Please observe the specic notes in the other chapters!
Notes used:
DANGER!
This note refers to an imminent danger which, if not avoided, may result in death or serious
injury.
WARNING!
This note refers to a danger which, if not avoided, may result in death or serious injury.
CAUTION!
This note refers to a danger which, if not avoided, may result in minor or moderate injury.
NOTICE
This note refers to a danger which, if not avoided, may result in damage to property.
Safety instrucons
Basic safety measures
12

2.2 Residual hazards
The user must take the residual hazards menoned into consideraon in the risk assessment
for his/her machine/system.
If the above is disregarded, this can lead to severe injuries to persons and damage to material
assets!
Product
Observe the warning labels on the product!
Icon Descripon
Electrostac sensive devices:
Before working on the product, the sta must ensure to be free of electrostac charge!
Dangerous electrical voltage
Before working on the product, check if no voltage is applied to the power terminals!
Aer mains disconnecon, the power terminals carry the hazardous electrical voltage given on the product!
High leakage current:
Carry out xed installaon and PE connecon in compliance with EN 61800−5−1 or EN 60204−1!
Hot surface:
Use personal protecve equipment or wait unl devices have cooled down!
Motor
If there is a short circuit of two power transistors, a residual movement of up to 180°/number
of pole pairs can occur at the motor! (For 4-pole motor: residual movement max. 180°/2 =
90°).
2.3 Applicaon as directed
•The product must only be operated under the operang condions prescribed in this doc-
umentaon.
•The product meets the protecon requirements of 2014/35/EU: Low-Voltage Direcve.
•The product is not a machine in terms of 2006/42/EC: Machinery Direcve.
•Commissioning or starng the operaon as directed of a machine with the product is not
permied unl it has been ensured that the machine meets the regulaons of the EC
Direcve 2006/42/EC: Machinery Direcve; observe EN 60204−1.
•Commissioning or starng the operaon as directed is only allowed when there is compli-
ance with the EMC Direcve 2014/30/EU.
•The harmonised standard EN 61800−5−1 is used for the inverters.
•The product is not a household appliance, but is only designed as component for commer-
cial or professional use in terms of EN 61000−3−2.
•The product can be used according to the technical data if drive systems have to comply
with categories according to EN 61800−3.
In residenal areas, the product may cause EMC interferences. The operator is responsible
for taking interference suppression measures.
Safety instrucons
Applicaon as directed
13

3 Mechanical installaon
3.1 Dimensions
0.25 kW ... 0.37 kW
The dimensions in mm apply to:
0.25 kW I51AE125B I51AE125D
0.37 kW I51AE137B I51AE137D I51AE137F
Mechanical installaon
14

0.55 kW ... 0.75 kW
The dimensions in mm apply to:
0.55 kW I51AE155B I51AE155D I51AE155F
0.75 kW I51AE175B I51AE175D I51AE175F
Mechanical installaon
Dimensions
15

1.1 kW ... 2.2 kW
The dimensions in mm apply to:
1.1 kW I51AE211B I51AE211D I51AE211F
1.5 kW I51AE215B I51AE215D I51AE215F
2.2 kW I51AE222B I51AE222D I51AE222F
Mechanical installaon
Dimensions
16

4 Electrical installaon
4.1 Important notes
DANGER!
Dangerous electrical voltage
Possible consequence: death or severe injuries
▶All work on the inverter must only be carried out in the deenergised state.
▶Aer switching o the mains voltage, wait for at least 3 minutes before you start working.
Electrical installaon
Important notes
17

4.2 Mains connecon
4.2.1 1-phase mains connecon 230/240 V
4.2.1.1 Connecon plan
The connecon plan is valid for the inverters I51AExxxB.
CL/TA
CG/COM
CH/TB
X216
CANopen/Modbus
Modbus
CH
TB
CL
TA
CG
COM
1k ... 10k
0 ... 10 V
S1
"
100 mA
+24 V
Basic I/O
GND
DO1
4.4k
DI1
4.4k
DI2
4.4k
DI3
4.4k
DI4
4.4k
DI5
AI1
AI2
+10 V
10 mA
10V
GND
AO1
24V
X3
X105
U
V
W
+
"
M
3~
+
J
J
NC
NO
COM
X9
AC 240 V
3 A
F1
…
F3
Q1
X100
L1
L2/N
2/PE
AC 170 V ... 264 V
45 Hz ... 65 Hz
+
2/PE
AC 170 V ... 264 V
45 Hz ... 65 Hz
+
F1
…
F2
Q1
X100
L1
L2/N
X100
L1
L2/N
F1
Q1
PE
N
L2
L1
2/N/PE
AC 208 V ... 240 V
PE
N
L3
L2
L1
3/N/PE
AC 208 V ... 240 V
PE
N
L3
L2
L1
+
1/N/PE
AC 170 V ... 264 V
45 Hz ... 65 Hz
3/N/PE
AC 400 V
Fig. 1: Wiring example
S1 Start/Stop
Fx Fuses
Q1 Mains contactor
--- Dashed line = opons
Electrical installaon
Mains connecon
1-phase mains connecon 230/240 V
18

The connecon plan is valid for the inverters I51AExxxD.
Inverters I51AExxxD do not have an integrated RFI lter in the AC mains supply.
In order to meet the EMC requirements according to EN 61800−3, an external
EMC lter according to IEC EN 60939 must be used.
The user must verify that the conformity with EN 61800−3 is fullled.
/ CL TA
/ CG COM
/ CH TB
X216
CANopen/Modbus
Modbus
CH
TB
CL
TA
CG
COM
1k ... 10k
0 ... 10 V
S1
"
100 mA
+24 V
Basic I/O
GND
1 DO
4.4k
1 DI
4.4k
2 DI
4.4k
3 DI
4.4k
4 DI
4.4k
5 DI
1 AI 2 AI
+10 V
10 mA
10V
GND
1 AO
24V
X3
X105
U
V
W
+
"
M
3~
+
J
J
NC
NO
COM
X9
AC 240 V
3 A
2/ PE
170 V ... 264 VAC
45 Hz ... 65 Hz
+
F1
…
F2
Q1
X100
L1
L2/N
L3
X100
L1
L2/N
L3
F1
Q1
PE
N
L3
L2
L1
3/N/ PE
208 V ... 240 VAC
PE
N
L3
L2
L1
+
1/N/PE
170 V ... 264 VAC
45 Hz ... 65 Hz
3/N/ PE
400 VAC
Fig. 2: Wiring example
S1 Start/Stop
Fx Fuses
Q1 Mains contactor
--- Dashed line = opons
Electrical installaon
Mains connecon
1-phase mains connecon 230/240 V
19

4.2.1.2 Fusing and terminal data
Fuse data
Inverter I51AE125B
I51AE137B
I51AE125D
I51AE137D
I51AE155B
I51AE175B
I51AE155D
I51AE175D
Cable installaon in compliance with EN 60204-1
Installaon method B2
operaon without mains choke
Fuse
Characteriscs gG/gL or gRL
Max. rated current A 10 10 16 16
Circuit breaker
Characteriscs B
Max. rated current A 10 10 16 16
operaon with mains choke
Fuse
Characteriscs gG/gL or gRL
Max. rated current A 10 10 16 16
Circuit breaker
Characteriscs B
Max. rated current A 10 10 16 16
Earth-leakage circuit breaker
1-phase mains connecon ≥ 30 mA, type A or B
3-phase mains connecon - ≥ 30 mA, type B - ≥ 30 mA, type B
Fuse data
Inverter I51AE211B
I51AE215B
I51AE222B
I51AE211D
I51AE215D
I51AE222D
Cable installaon in compliance with EN 60204-1
Installaon method B2
operaon without mains choke
Fuse
Characteriscs gG/gL or gRL
Max. rated current A 25 25
Circuit breaker
Characteriscs B
Max. rated current A 25 25
operaon with mains choke
Fuse
Characteriscs gG/gL or gRL
Max. rated current A 25 25
Circuit breaker
Characteriscs B
Max. rated current A 25 25
Earth-leakage circuit breaker
1-phase mains connecon ≥ 30 mA, type A or B
3-phase mains connecon - ≥ 30 mA, type B
Electrical installaon
Mains connecon
1-phase mains connecon 230/240 V
20