Life Fitness CLUB SERIES BACK EXTENSION User manual

CLUB SERIES BACK EXTENSION
Part # 7137301
RevA. Revision:7/16/011
ASSEMBLY INSTRUCTIONS

PARTS LIST
KE
Y
PART
#
DESCRIPTION QTY KE
Y
PART
#
DESCRIPTION QTY
1 70087xx TOWER 1 7 6923602 HEAD PLATE 1
1A 7015201 CABLE 1 8 3102901 3/8 X 1-1/4” BOLT 4
1B 6925801 KEEP CLEAR LABEL 1 9 3102903 3/8 X 2-1/2” BOLT 2
1C 6714901 GUIDE ROB BUSHING 2 10 3102922 3/8 X 2-3/4” BOLT 2
1D 3102514 3/8 FLAT WASHER 2 11 3102942 3/8 X 3-1/2” BOLT 2
1E 3102933 3/8-16 X 2 BOLT 1 12 3102905 3/8 X 3-3/4” BOLT 4
1F 3222801 4.5 PULLEY 3 13 3202404 3/8 X 3” BUTTON HEAD BOLT 4
1G 3102903 3/8-16 X 2.5 BOLT 2 14 3102807 3/8” LOW HEIGHT LOCK NUT 14
1H 6480301 3/8 SPACER 4 15 3102514 3/8” SAE WASHER 20
1I 6866701 3/8 RH WASHER 4 16 6866701 3/8” RH WASHER 28
1J 3102807 3/8-16 LOW NYLOCK NUT 3 17 3203501 PILLOW BLOCK 2
1K 6866601 CAP, RH BLK 4 18 6913801 WEIGHT STACK SELECTOR PIN 1
1L 6692601 3 X 2 END CAP 3 19 3108001 WEIGHT STACK CUSHION 2
1M 6793001 PRODUCT WARNING LABEL 1 20 6866601 BLACK RH CAP 2
2 70136xx BOARD, FOOT SUPPORT 1 21 3222001 1” SHAFT COLLAR 2
2A 70123xx WLDMT, FOOT SPPT 1 22 3116001 RUBBER BUMPER 2
2B 3108408 3/8-16 X 3.25 BOLT 4 23 6714901 GUIDE ROD BUSHING 2
2C 3102514 3/8 FLAT WASHER 4 24 6912801 ACCORDION SLEEVE 1
2D 3102807 3/8-16 LOW NYLOCK NUT 4 25 6996101 PLACARD LABEL ENGLISH 1
3 70137xx CROSS SUPPORT 1 26 6995901 LANGUAGE PLACARD LABEL 1
3A 66926xx END CAP 3 X 2 5 27 6926901 GUIDE ROD 2
3B 7017201 SEAT BELT ASSY 1 28 6887202 10 LB. WEIGHT PLATE (STD) 20
4 70093xx PIVOT ARM 1 29 6888402 15 LB. WEIGHT PLATE (OPT) 10
4A 69281xx ROLLER PAD 2 30 69300xx SEAT PAD 2
4B 3222701 SHAFT COLLAR 2 31 6957001 WEIGHT STACK LABEL 1
4C 3119303 1.25 END CAP 1 32 3230701 STARLOCK WASHER 4
4D 6405201 2 SQ END CAP 3 33 6866602 WHITE RH CAP 26
5 68839xx GUIDE ROD SUPPORT 1 OR 6866603 PLATINUM RH CAP 26
6 68889xx CAM SHROUD 1 34 6861902 18.5 SHROUD BLACK 1
35 6922202 FRONT SHROUD BLACK 2
36 6925302 REAR SHROUD ASSY 1
*For all 5 digit part numbers you need to add the color at the end. 37 6888902 CAM SHROUD BLACK 1
For shrouds and weldments please use the following codes: 38 6862007 FRONT SHROUD PLATINUM 1
xxxxx07 Denotes Platinum **Language placard kit comes with Dutch, French,
xxxxx08 Denotes White German, Poruguese, Spanish, Japaneese, and
Italian.
*For upholstery, please use the following codes:

2"
1C
1G
1E
1F
1J 1
1H
1B
1L
1I
1D
1A
1K

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
1
3
• LOOSELY assemble the CROSS SUPPORT (3) to the lower tube on the TOWER (1) using four RH CAPS (33), two 3/8 X 3-3/
4” BOLTS (12), four 3/8” SAE WASHERS (15), four 3/8” RH WASHERS (16) and two 3/8” LOW HEIGHT LOCK NUTS (14)
as shown in FIGURE 1.
12 3/8 X 3-3/4”
14
16
15
33
• LOOSELY assemble the CROSS SUPPORT (3) to the upper tube on the TOWER (1) using four RH CAPS (33), two 3/8 X 2-3/
4” BOLTS (10), four 3/8” SAE WASHERS (15), four 3/8” RH WASHERS (16) and two 3/8” LOW HEIGHT LOCK NUTS (14)
as shown in FIGURE 1.
10 3/8 X 2-3/4”
1A
1C 3B

• LOOSELY assemble the FOOT SUPPPORT (2) to the CROSS SUPPORT (3) using four RH CAPS (33), two 3/8 X 3-3/4” BOLTS
(12), four 3/8” SAE WASHERS (15), four 3/8” RH WASHERS (16), and two 3/8” LOW HEIGHT LOCK NUTS (14) as shown in
FIGURE 2.
STEP 2:
FIGURE 2
5
2
12 3/8 X 3-3/4”
14
16
15
33
3
•Securely tighten all loose frame connections made to this point.
2B 2D
2C
1A
2A

6
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 3:
FIGURE 3
• SECURELY assemble the CAM SHROUD (6) to the CROSS SUPPORT (3) using two BLACK RH CAPS (20 ), two RH
CAPS (33), two 3/8 X 3-1/2” BOLTS (11), four 3/8” SAE WASHERS (15), four 3/8” RH WASHERS (16) and two 3/8” LOW
HEIGHT LOCK NUTS (14) as shown in FIGURE 3.
11 3/8 X 3-1/2”
3
15
6
16
20
14
33

7
• Slide oneACCORDION SLEEVE (24) and two PILLOW BLOCKS (17) over the PIVOTARM (4) as shown in FIGURE 4
STEP 4
FIGURE 4
• SECURELY assemble the PIVOT ARM (4) to the CROSS SUPPORT (3) using four previously inserted 3/8 X 3” BUTTON
HEAD CAP SCREWS (13), four RH WASHERS (16), four 3/8” SAE WASHERS (15), four 3/8” LOW HEIGHT LOCK NUTS
(14) and four RH CAPS (33) as shown in FIGURE 5.
STEP 5:
FIGURE 5
24
17
4
TIGHTEN!
SET SCREWS
• IMPORTANT! When PIVOT ARM (4) is centered and level in the PILLOW BLOCKS (17), tighten the PILLOW BLOCK set
screws.
13 3/8 X 3” BUTTON HEAD
4
3
33
15
16
14
22
• Assemble one RUBBER BUMPER (22) to the CROSS SUPPORT (3) where the PIVOT ARM (4) shaft contacts tube.
32
13 3/8 X 3”
BUTTON HEAD
• Assemble four 3/8 X 3” BUTTON HEAD CAP SCREWS (13) and four STARLOCK WASHERS (32) to the the PILLOW
BLOCKS (17) as shown in FIGURE 4
4B
4A
4C
4D
1A

8
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 6:
FIGURE 6
• Assemble one RUBBER BUMPER (22) to the PIVOT ARM (4) where the PIVOT ARM (4) contacts the shaft on the CROSS
SUPPORT (3).
4
3
22
STEP 7:
FIGURE 7
• Slide the end of the CABLE into the bushing on the PIVOTARM (4) as shown in FIGURE 7.
4
CABLE
4A
1A
4A

STEP 8:
FIGURE 8
• SECURELY assemble two SEAT PADS (30) to the seat plates on the CROSS SUPPORT (3) using four RH CAPS (33), four 3/8 X
1-1/4” BOLTS (8) and four 3/8” RH WASHERS (16) as shown in FIGURE 8.
9
30
3
16
33
8 3/8 X 1-1/4”

STEP 9:
• Insert the two GUIDE RODS (27) (found in SHROUD KIT) into the base of the TOWER (1) as shown in FIGURE 9. Lubricate the
GUIDE RODS (27) with a silicon or teflon spray that is available at most hardware stores.
• Slide two WEIGHT STACK CUSHIONS (19) down over the GUIDE RODS (27). See FIGURE 9.
• Using EXTREME CARE place twenty 10 LB.WEIGHTPLATES (28) over the GUIDE RODS (27) as shown in FIGURE 9.(NOTE:
If HEAVYWEIGHT OPTION is being used, slide ten 15LB.WEIGHT PLATES (29) over the GUIDE RODS (27) first, then
slide ten 10 LB. WEIGHT PLATES (28) over the GUIDE RODS.)
• Carefully Slide the HEAD PLATE (7) down over the GUIDE RODS (27) onto the weight stack as shown in FIGURE 9.
• Slide one WEIGHT STACK SELECTOR PIN (18) over the shaft on the HEAD PLATE (7) as shown in FIGURE 9.
FIGURE 9
10
• Slide two GUIDE ROD BUSHINGS (23) over each GUIDE ROD(27).
• Slide two 1” SHAFT COLLARS (21) over each GUIDE ROD (27) as shown in FIGURE 9.
• Place the GUIDE ROD SUPPORT (5) over the GUIDE RODS (27) as shown in FIGURE 9.
19
28
27
7
18
21
23
5
1
HEAVYWEIGHT OPTION
29
28
1A

11
• Screw the threaded end of the CABLE into the end of the shaft on the HEAD PLATE (7) until the cable is taut and tighten jam
nut securely. See FIGURE 10.
STEP10:
FIGURE 10
• Insert the WEIGHT STACK PIN (18) into the WEIGHT STACK as shown in FIGURE 10.
• SECURELY assemble the GUIDE ROD SUPPORT (5) to the TOWER (1) using four RH CAPS (33), two 3/8 X 2-1/2” BOLTS
(9), four 3/8” RH WASHERS (16) and two 3/8” LOW HEIGHT LOCK NUTS (14) as shown in FIGURE 10.
TIGHTEN!
16
33
14
• Slide GUIDE ROD BUSHINGS (23) into the tubes on the GUIDE ROD SUPPORT (5), slide 1” SHAFT COLLARS (21)
underneath the GUIDE ROD BUSHINGS (23) and SECURELY tighten the set screws.
• If the HEAD PLATE (7) does not sit on top of the first WEIGHT PLATE (28), push the head plate down, insert the SELECTOR PIN
(18) and perform several repetitions on the machine. This will relax the cable system and prevent the HEAD PLATE (7) from
lifting up.
• If after completing previous step the HEAD PLATE (7) still does not sit on top of the first WEIGHT PLATE (28) or if there is
excess slack in the cable system, adjust the threaded end of the CABLE accordingly and retighten the jam nut.
9 3/8 X 2-1/2”
5
23
21
1
18
28
7

12
STEP11:
FIGURE 11
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• Peel the backing off the WEIGHT STACK LABELS (31), line up sheet to the right of the selector opening and apply labels to
the WEIGHT PLATES (28 or 29), starting with the HEAD PLATE (7) as shown in FIGURE 11.
31
28
7
• REFER TO SHROUD KIT ASSEMBLY INSTRUCTIONS.
• The WEIGHT STACK LABEL sheet (31) includes labels for both lbs. and kgs. for both the standard and optional weight stacks.

13
FIGURE 12
• Assemble the PLACARD LABEL (25) or the FOREIGN LANGUAGE PLACARD LABEL (26) to the FRONT SHROUD as shown
in FIGURE 12.
STEP12:
25
FRONT
SHROUD
26
34 37
35
38
36
35

Clean:
• Upholstery with mild soap and water.
• Guide rods with a cotton cloth.
• Hand grips with mild soap and water.
• Frame damage can be repaired with touch-up paint can be purchased from your LifeFitness customer service representative at
[phone]
Inspect:
• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment
points.
• Hardware should be checked for looseness. Tighten as required.
• Frames should be inspected for wear or damage.
• Hand Grips should be checked for wear or damage
Lubricate:
• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not
spray lubricant directly on the Guide Rods.
PREVENTATIVE MAINTENANCE TIPS
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
2. Do not allow minors or children to play on or around this equipment.
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
3. Exercise with care to avoid injury.
4. Consult your physician before beginning any exercise program.
14
Thank you for purchasing the LifeFitness CLUB SERIES BACK EXTENSION. If unsure of proper use
of equipment, call your local LifeFitness distributor or call the LifeFitness customer service department at
[phone].
CAUTION-PLEASE READ
Action DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED
CLEAN
Upholstery X
Guide Rods X
Hand Grips X
INSPECT
Visual Overall X
Cables X
Hardware X
Frame X
Hand Grips X
LUBRICATE
Guide Rods X
WARRANTYINFORMATION
10 YEARS STRUCTURUAL FRAME
3 YEARS PILLOW BLOCKS, PULLEYS, WEIGHT PLATES AND GUIDE RODS
1 YEAR CABLES
90 DAYS UPHOLSTERY