Life Fitness G5 User manual

CLASSH
PART#LEA7767401REV.A
VERSION:LFG5-101
DATE: 07-01-04
WARNING:
Read and follow all directions
for each step to insure proper
assembly of this product.
G5 CABLE
MOTIONTECHNOLOGY
GYM SYSTEM
USERGUIDE

THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF
EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!
1. Before using, read all the warnings and instructions
on the use of this machine. Use only for intended
exercise. DO NOT modify the machine.
2. Obtain a medical exam before beginning any
exercise program.
3. Keep body and clothing free of all moving objects.
4. Inspect the machine before use. DO NOT use it if it
appears damaged. DO NOT attempt to fix a broken or
j
ammed machine. Notify your authorized Life Fitness
dealer before use and have repairs made by an
authorized service technician.
5. Be certain that weight pin is completely inserted.
Use only the pin provided by the manufacturer. If
unsure, call your authorized Life Fitness dealer.
6. Never pin the weights or prop plate into an elevated
position. DO NOT use the machine if found in this
condition. DO NOT attempt to fix. Notify your
authorized Life Fitness dealer.
7. Inspect cables and their connections before using
machine. Pay particular attention to the cable ends.
DO NOT attempt to fix. Notify your authorized
Life Fitness dealer before use and have repairs made
by an authorized service technician.
8. Make sure all spring loaded pull pins are fully
engaged in the adjustment position and fully tighten
thumbscrew before use.
9. Children must not be allowed near this machine.
Supervise teenagers.
IMPORTANT SAFETY INFORMATION
TABLE OF CONTENTS
Safety Statement.............2
General Notes.................2
Gym Layout...................3
Parts List........................4
Exploded View...............5
NOTE: In a continual effort to improve our products, specifications are subject to change
2004 Life Fitness, a division of Brunswick Corporation. All rights reserved.
Life Fitness is a trademark of Brunswick Corporation
www.LifeFitness.com
2
Tool Requirements
and Hardware.................6
Assembly Instructions.....7-17
General Maintenance.......18
Warranty Statement.........19
Product Services.............20
Insert-Registration Card
©
Please note:
* Thank you for purchasing the LFG5 Cable Motion Tcchnology Gym System. Please read
these instructions thoroughly and keep them for future reference. This product must be
assembled on a flat, level surface to assure its proper function.
* This product must be assembled on a flat, level surface to assure its proper function.
DO NOT securely tighten any frame connections until the entire frame has been assembled,
unless otherwise stated.

GYM DIMENSIONS
3

4
COMPONENTS LIST
ITEM NO. QTY. PART NO. DESCRIPTION
11LEA7728201 PTDASSY,FRONTUPRIGHT
21LEA7701601 PTDASSY,FOOTPLATE
31LEA7729801 PTDASSY,ROLLERPADADJ.
41LEA7701701 PTDASSY,LEFTUPRIGHT
51LEA7701801 PTDASSY,RIGHTUPRIGHT
61LEA7611701 WLDMT,GUIDEROD
71LEA7746101 PTDASSY,TOPPULLEYS
81LEA7761701 PTDASSY,FRONTSHROUD
91LEA7761601 PTDASSY,G5, TOPSHROUD
10 1LEA776240 PTDASSY,HEADPLATEPULLEY
112LEA7754501 PTDASSY,FLOATINGPULLEYS
12 1LEA6925501PTDASSY,HEADPLATE20"
13 2LEA7682001PLATE,REARBOTTOM
14 1LEA7622001ASSY,SELECTORPIN
15 1LEA7755301COVERTOP
16 1LEA7755401COVERTOPBACK
17 1LEA7755501COVERTOPFRONT
18 1LEA7755601COVERMIDBACK
19 1LEA7755701COVERMIDFRONT
20 1AK58-00245-0000 MEDALLION;"BUG";PUR
21 2LEA3245501COLLAR,1" IDSHAFTALUM
222LEA6920201 GUIDEROD,1" O.D.10GAX73
23 2LEA6020602BEARING,FLG1/2IDX5/8 ODX1/2
242LEA7749701CUSHION, WEIGHT STACK
2514LEA3223401 SCREW, 10-32 X6PHL PANTTSTBZ
2610LEA3226003 SCREW, 6-20 X 8 PHLPANPLT BZ
274LEA3249205.375HXS SOCCS SS X 1.00
28 28 LEA3236601WASHER,3/8 SAESS
29 1LEA3245307NUT,HEXSS
30 4LEA3245401BSHNG,GUIDEROD1 IDX1-1/2
316LEA3249203.375HXS SOCCS SS X .750
32 1LEA7705402SHAFT,.50 DIASLOTTEDX1.67
33 7LEA3249101NUT,.375 -16NYLOCKSS
349LEA3249214.375HXS SOCCS SS X 3.50
352LEA3249211.375HXS SOCCS SS X 2.50
36 2LEA7749801BUMPER,HEADPLATE
37 6LEA7726601CABLECONNECTENDS
38 2LEA7745601SHORTHANDLE
39 2LEA7745701LONGHANDLE
40 2LEA7745501ADJUSTABLEHANDLE
41 1LEA7745801FOOTSTRAP
42 2LEA7746001GUIDECABLE
431LEA7745401UPPER CABLE(SHORT)
44 2LEA7745402LOWERCABLE(LONG)
45 1LEA7767401USERGUIDE
**SEESHEET13,FIGURE 7 FORADDITIONALPARTNUMBERS
**

5
EXPLODEDVIEW

6
0123456
1/2 1/2 1/2 1/2 1/2 1/2
BOLT LENGTH
REQUIRED TOOLS:
HARDWARE:
* 9/16” wrench
* Ratchet and 9/16” socket
* Adjustable wrench
* Tape measure
* Two 8mm Allen wrenches

7
0123456
1/2 1/2 1/2 1/2 1/2 1/2
FIGURE 1
STEP 1:
LOOSELY assemble bottom LEFT UPRIGHT (4) and RIGHT UPRIGHT (5) to FRONT UPRIGHT (1) using four 3/8 x 3-1/2
BOLTS (34), eight 3/8 WASHERS (28) and four 3/8 NUTS (33) and TOP PULLEYS (7)
LOOSELY assemble upper LEFT FRAME (4) and RIGHT FRAME (5) to FRONT UPRIGHT (1) and TOP PULLEYS (11),
using four 3/8 x 3/4 BOLTS (31), four 3/8 WASHERS (28) as illustrated in FIGURE 1
NOTE:
THE TOP PULLEY WELDMENT ATTACHES TO THE INSIDE OF THE UPRIGHT SIDES AND THE ORIENTATION
S
SHOULD BE SO THE ARROW POINTS FORWARD AS SHOWN

FIGURE 2
8
STEP 2:
LOOSELY attach FOOT PLATE (2) to front of FRONT UPRIGHT (1) using two 3/8 x 3/4 BOLTS (31),
and two 3/8 WASHERS (28).
LOOSELY attach the FOOT PLATE (2) to the sides of UPRIGHTS (4) and (5) using two 3/8 x 3-1/2 BOLTS (34)
and two 3/8 WASHERS (28)

STEP 3:
Insert two BUSHINGS (30) into bottom of FRONT UPRIGHT (1), slide one CUSHION (24) to bottom of each GUIDE ROD (22)
and insert both GUIDE RODS (22) thru BUSHING GUIDES (30) and holes located at bottom of FRONT UPRIGHT (1)
CAREFULLY slide HEAD PLATE (12) over top of GUIDE RODS (22) followed by two BUMPER (36),
two COLLARS (21), two BUSHINGS (30) and position BRACKET (6) over top of GUIDE RODS (22)
CAREFULLY slide guide rod assembly under top FRONT UPRIGHT (1) and place TOP SHROUD (9) over top of
FRONT UPRIGHT (1) and assemble together using three 3/8 x 3-1/2 BOLTS (34), six 3/8 WASHERS (28)
and three 3/8 NUTS (33).
Slide ring of SELECTOR PIN (14) over stem of HEAD PLATE (12) screw HEX NUT (29) onto HEAD PULLEY (10)
then screw HEAD PULLEY (10) into stem of HEAD PLATE (12).
SECURLY TIGHTEN ALL FRAME CONNECTIONS
NOTE:
THREADED SHAFT OF HEAD PULLEY (10) SHOULD BE SCREWED INTO THE STEM APPROXIMATLY 1”
AND HEX NUT SHOULD BE TIGHTENED SECURELY
FIGURE 3
9
TIGHTEN SECURLEY

STEP 4
Taking one end of UPPER (SHORT) CABLE (43) insert thru top front pulley and follow routing illustration to
HEAD PLATE PULLEY (10) and continue to other side ending at the other top front pulley.
CABLE MUST BE INSERTED BETWEEN PULLEY AND PULLEY GUIDES AND MOVE FREELY
10
FIGURE 4

STEP 5:
Insert ball end of GUIDE CABLE (42) through eye hook on FLOATING PULLEY BRACKET (11), insert and hook ball end
of cable into bottom of frame.
Screw threaded end of cable into the FRONT UPRIGHT (1) and tighten until cable is taught, Tighten JAM NUT securely
REPEAT ABOVE PROCESS FOR OTHER GUIDE CABLE (42)
11
FIGURE 5

STEP 6:
Insert LOWER (LONG) CABLE (44) through pulley 1 and begin routing cable to next sequential number finishing at lo
w
Take other LOWER (LONG) CABLE (44) and follow same process for other side.
CABLE MUST BE INSERTED BETWEEN PULLEY AND PULLEY GUIDE AND MOVE FREELY
12
FIGURE 6

STEP 7:
USE THIS ASSEMLY AT THE END OF EACH CABLE
Slide each item onto cable as follows: ITEM 1, ITEM 2, ITEM 3, and insert cable end into ITEM 4.
Slide entire assembly over ITEM 4 and secure by screwing ITEM 5 into ITEM 4 and TIGTHEN SECURLY
13
FIGURE 7
ITEM QTY.PART NO.DESCRIPTION
11LEA7726201 COUPLER,QUICKCONNECT
21LEA7726401 HSNG,QUICKCONNECT
31LEA7726301 SLEEVE,QUICKCONNECT
41LEA3249901 SPRING,COMPRESSION
52LEA3250002 M5 X 0.8 HXS SOC CSST BZ X 8

STEP 8
Attach FRONT SHROUD (8) using two 3/8 X 3-1/2 SCREWS and two 3/8 WASHERS (28)
Attach REAR BOTTOM PLATE (13) using two 10-32 X ½ SCREW
14
FIGURE 8

STEP 9:
Insert two FLANGE BEARINGS (23) and one SHAFT (32) into center hole of ROUND INDEXTER
Attach ROLLER PAD ASSEMBLY (3) to center hole of ROUND INDEXTER and attach using
two 3/8 WASHERS (28) and two 3/8 X 1/4 BOLTS (31) and tighten firmly allowing ROLLER PAD
ASSEMBLY (3) to move freely.
15
FIGURE 9

STEP 10:
Attach TOP COVER (15) using four METAL SCREWS (25)
as shown in illustration ITEM 25 MUST BE INSTALLED BEFORE ITEM 26.
Attach FRONT (17) and BACK COVER (16) to each other using six PLASTIC SCREWS (26).
Attach FRONT (17) and BACK COVER (18) to UPRIGHT SIDES (4), (5) using four METAL SCREWS (25)
Attach FRONT and BACK MID COVERS (18), (19) to each other using four PLASTIC SCREWS (26)
as shown in illustration.
Attach BACK MID COVER to FRONT UPRIGHT (1) using two METAL SCREWS (25)
Finally align and stick MEDALLION (20) to front of MID COVER (19) as shown.
AVOID DAMANING PLASTICS COMPONENTS. DO NOT OVERTIGTHEN SCREWS INTO PLASTIC PARTS.
16
FIGURE 10

17
FIGURE 11
STEP 11:
Referencing step 7, push back on ITEM (3) at end of cable and attach SHORTER HANDLES (38) to top of frame.
Repeat process for attaching the ADJUSTABLE HANDLES (40 ) to the lower cable ends
and the medium handles (39) to the middle ends.
NOTE: THIS IS THE HANDLE CONFIGURATION THAT IS USED FOR MOST EXERCISES.
The FOOT STRAP (41) is to be attached to one of the mid section pulley cable ends for leg extensions and to one of the
Lower pulley cable ends for leg curl exercises.

MAINTENANCE
MODEL #________________________
SERIAL #_________________________
DATE OF PURCHASE: _____________
DEALERS NAME: _________________
DEALERS PHONE #_______________
18
* We recommend cleaning your product (pads and frame) on a regular basis, using warm
soapy water. Touch-up paint can be purchased from your Life Fitness customer service
representative at [phone].
* Inspect equipment daily. Tighten all loose connections are replace worn parts immediately.
Failure to do so may result in serious injury
Thank you for purchasing the Life Fitness
G5 CABLE MOTION GY SYSTEM
Please note:
* PLEASE RECORD THE INFORMATION REQUESTED BELOW. IN THE EVENT
YOU MAY NEED SERVICE YOU WILLBEASKED FOR THIS INFORMATION.
REMEMBER TO FILL OUT YOUR WARRANTY REGISTRATION CARD AND
MAIL BACK.

19
NOTES:
LIMITED WARRANTY
Life Fitness extends the following LIMITED WARRANTY to the original owner of the Life Fitness product. The Warranty
terms apply to IN HOME and LIGHT INSTITUTIONAL USE ONLY.
1. LIMITED WARRANTY ON FRAME AND WELDS. If the frame of the Life Fitness product or a weld
should crack or break, it will be repaired or replaced by Life Fitness. Terms: IN HOME USE ONLY:
Lifetime – for so long as the Customer owns the Life Fitness product; LIGHT INSTITUTIONAL USE:
Ten (10) years.
2. LIMITED WARRANTY ON PARTS. If the following parts are defective in material or workmanship, Life
Fitness will supply replacement parts: all bolts, nuts, washers, bearings, bushings, pulleys,
thumbscrews, collars, cable retaining clips, adjustable pre-stretch slides, roller pad shafts, allen head
bolts, weight selector pin, weight stack shaft, set screws, protector caps, adjustment chain, cotter pin,
plunger, spring and knob. Terms: IN HOME USE ONLY: Lifetime – for so long as the Customer owns
the Life Fitness product; LIGHT INSTITUTIONAL USE: One (1) year.
3. LIMITED WARRANTY ON CABLES AND UPHOLSTERY. If the coated cables or upholstery are
defective in material or workmanship, Life Fitness will repair or replace them, at its option. Terms: IN
HOME USE ONLY: Three (3) years; LIGHT INSTITUTIONAL USE: ninety (90) days.
4. CONDITIONS AND EXCEPTIONS. Any product misuse, abuse or alteration, any attempt to repair by a
person other than an authorized Life Fitness Service Center, any improper assembly, accident, or any
other condition resulting from occurrences beyond the control of Life Fitness will void this Limited
Warranty.
5. REPLACEMENT AND REPAIR EXPENSES. Life Fitness will provide only replacement parts or repair
under this warranty. The Owner is responsible for all other costs. Such costs may include, but are
not limited to: a. labor charges for service, removal, repair or reinstallation of the Life Fitness product
or any component part; b. shipping, delivery, handling and administrative charges for returning parts
to Life Fitness; and c. all necessary or incidental costs related to installation of the replacement parts.
6. SHIPPING. If shipping by the Owners is deemed necessary (in sole discretion of Life Fitness), parts
should be shipped in their original carton or equivalent packaging, fully insured with shipping charges
prepaid. Life Fitness will not assume any responsibility for any loss or damage incurred in shipping.
7. CLAIM PROCEDURES. If service on your Life Fitness product is required during the warranty period,
please contact our Customer Service Department at 1-800-328-9714 (U.S. and Canada) or +1-847-
288-3300 (outside of U.S. and Canada) for instructions regarding returning or replacing parts. Please
have available the following information: (i) the dealer’s name; (ii) the date of purchase; (iii) the serial
# (s) of your product(s) (the serial number location is called out on the final assembly drawing
included with your assembly instruction); (iv) a description of the nature of the problem.
8. OWNER’S RIGHT. This Limited Warranty gives you specific legal rights. You may also have other
rights, which vary depending on local law.
9. LIMITATION OF IMPLIED WARRANTIES. All implied warranties, except to the extent prohibited by
applicable law, shall have no greater duration than the warranty period set forth above. There are no
warranties which extend beyond the description in this Limited Warranty. Because local laws do not
allow limitations on how long an implied warranty lasts, the above limitations may not apply to you.
10. DISCLAIMER. No other express warranty has been made or will be made on behalf of Life Fitness
with respect to any Life Fitness product or the operation, repair or replacement of any Life Fitness
product. Life Fitness shall not be responsible for injury, loss of use of the Life Fitness product,
inconvenience, loss or damage to personal property, whether direct or indirect, and incidental or
consequential damages, so the above limitation or exclusion may not apply to you.

INTERNATIONALOFFICES
LifeFitnessAtlanticBV
AtlanticHeadquarters
Bijdorpplein 25-31
2992LBBarendrecht
The Netherlands
Phone: [phone]
Fax: [phone]
Life Fitness Japan
8/F, Nippon Brunswick Building
5-27-7Sendagaya
Shibuya-Ku, Tokyo 151-0051
Japan
Phone: [phone]
Fax:[phone]
Life Fitness (UK) Ltd.
QueenAdelaide
Ely,CambsCB74UB
United Kingdom
Phone CSS: [phone]
Fax CSS: [phone]
Life Fitness Benelux N.V.
Bijdorpplein 25-31
2992LBBarendrecht
The Netherlands
Phone: [phone]
Fax: [phone]
LIFE FITNESS
5100 NORTH RIVER ROAD.
SCHILLER PARK, IL 60176 U.S.A.
Tel: [phone] Fax: [phone]
1.800.328.9714 (Toll-free within the U.S. and Canada)
www.LifeFitness.com
20
LifeFitnessEUROPEGmbH
Siemensstrasse 3
85716Unterschleissheim
Germany
Phone: [phone]
Fax: [phone]
Life Fitness Italia S.R.L.
Via Elvas 92
39042Bressanone
Italy
Phone: [phone]
Fax: [phone]
Life FitnessAsia Pacific Limited
Room 2610, Miramar Tower
132 Nathan Road, Tsimshatsui
Kowloon, Hong Kong
Phone: [phone]
Fax: [phone]
Life Fitness Do Brazil
Al. Rio Negro, 433-Predio 2-Sala 2
3ºandar (Confab)
Aplhaville-Barueri-Sao Paulo
CEP: 06454-904
Brazil
Phone:[phone]
Fax:[phone]