LYSON W20087 User manual

MANUAL FOR A CREAMING MACHINE ON A
DECRYSTALLIZER WITH AUTOMATIC CONTROLLER
C-01
POWER SUPPLY 400V
(50l-200l, 600L)
Przedsiębiorstwo Pszczelarskie Tomasz Łysoń
Spółka z o.o. Spółka Komandytowa
34-125 Sułkowice, ul. Racławicka 162, Polska
www.lyson.com.pl, email; [e-mail]
tel. [phone]
Siedziba Firmy Klecza Dolna 148, 34-124 Klecza Górna
2016

The following manual encompasses the
devices bearing the following codes:
POWER SUPPLY 400V:
W20087, W20087C, W20085, W20086, W20089,
W200890
1. General safety principles for using the
creaming machine
1.1. Electric safety
1.2. Usage safety
2. Characteristics for a creaming machine
with a heating mantle
2.1Honey creaming
2.2 Diagram for the creaming machine with
heating mantle
2.3 Technical parameters for the creaming
machines
3. C-01 controller for the creaming machine –
power supply 400V
3.1 Button description –controller functions
3.2 Setting up the “stirring cycle”
4. Temperature regulator
4.1 Setting up the controller
4.2 Starting the controller’s operation
4.2 Error report for the controller
5. Storing the creaming machine with a heating
mantle
6. Cleaning and maintenance
7. Recycling
8. Guarantee
3. Characteristics of the creaming machine
with a heating mantle

The honey creaming machine with a heating mantle is
intended to cream and melt the crystallised honey.
The proper design of a stirring propeller made of stainless
and acid resistant steel allows to cream the honey precisely.
2.1. Honey creaming
Fresh honey remains dense and transparent. With time it is
subject to natural crystallization. Proper temperature for
crystallization ranges between 16-18ºC. With higher
temperatures, the crystallization process slows down and
the crystals have bigger sizes
Heating honey until the temperature of 40ºC and its
maintenance by several days makes the honey switch from
crystallized state (set honey) to liquid state ( strained
honey).
Creaming remains a quick and simple method to produce
creamed honey. It consists in adding crystallized honey (set
honey) to freshly centrifuged and clear liquid honey
(strained honey) in order to initiate controlled, fine-grained
(creamed) crystallization. The creaming process should be
run in repetitive cycles:
Stirrer operation - 15 min; stirrer stoppage 1h.
The creaming machine possesses a special mechanical
stirrer which allows to perform the re-crystallisation process,
after which honey achieves a consistency similar to
chocolate creams.
The process is based on cyclical aeration and intensive
honey stirring for several days until the proper consistency
has been achieved. Honey stored in constant temperature
shall maintain the consistency for many months.
Mixing is to be performed several time in a day for
approximately 10-15 minutes.
For example, one may start by adding crystallised honey to
the liquid one.
"Creaming" is intended to formulate numerous small
crystallization nucleuses and to block the expansion of the
already existing honey crystals. It is referred to as
“mechanical honey crystal creaming”.
The process shall be run gradually, i.e. small quantities
of honey must be added gradually instead of filling the
entire device with it .
2.2.Diagram for a honey creaming machine
with a heating mantle
Legend:
1. Internal mantle
2. External mantle
3. Insulation
4. Stirrer
5. Engine
6. Cover
7. Stainless steel valve
8. Grips
9. Heating cable
10. Controlling
11. Transmission
2.3. Device technical parameters
a. tank made of stainless and acid resistant steel plate
b. transmission engine power supply 400 V
c. digital display in the temperature regulator.
d. rotational speed for the stirrer –36 rpm
e. stainless steel valve 5/4”, 6/4” ,2”
3. C-01 CONTROLLER FOR THE CREAMIGN
MACHINE –POWER SYPPLY 400V
Automatic controller controls the operation of the stirrer.
Controller operation boils down to cyclical activation and
deactivation of the creaming machine stirrer engine .
The number of cycles for engine activation depends on the
total operating time, however it is calculated in the following
manner, each 15 minutes of the stirrer operation
corresponds to 1 hours of stoppage (optimal parameters for
the creaming process).
For example, the cycle with the total duration of 24
hours means 20 cycles of engine activation for 15 minutes
each as well as 19 stoppage cycles of 1 hour each one
Temperature regulator

Fig 1. Creaming machine controller handling panel
3.1. Description of buttons –functions of the
controller
Once power supply is connected, the controller performs
self-diagnostics to acknowledge the correct device operation.
Error detection is signalled by the relevant code being
displayed on the LCD screen
If errors have not been detected, the screen display will look
like in Fig. 2.
Fig. 2. Depending on the previous set-ups, the screen
will display previously preset creaming machine
operating time.
The controller possesses several programmes , which
allows to select precisely the total creaming time ranging
from 24 hours to 99 hours as well as 1 hour in special cycle
(for the devices on a de-crystallizer).
Controller handling boils down to the selection of a
programme ( by pressing the “P” button and subsequent
activation of selected programme cycle by pressing the
START button.
In order to select a proper operating time for the creaming
machine, “P” button shall be pressed, as in Fig. 3 and the
device operating time shall be set: (24h, 36h, 48h, 60h,
72h, 84h, 96h, 99h).
Fig. 3 Selection of programme.
In order to activate the creaming machine stirrer operation,
press START button, as in Fig. 4
Rys. 4 Programme activation
The screen of the controller working with activated
creaming cycle specifies the time that has passed since the
cycle activation. (Fig. 5). Additional icon informs about the
stirrer activation mode.
(no icon –stirrer stoppage, visible icon –stirrer rotates)
Fig 5. Activated creaming cycle
STOP button allows to deactivate the programme
performed (Fig.6).
Re-activated programme will operate from the beginning ,
i.e. operating throughout the entire time specified.
Proper termination of the creaming cycle is signalled by an
inscription OK (Fig .7) showed in the display screen
Fig. 6 Stopping the creaming process.
Czas, jaki upłynął
od włączenia cyklu
PSTARTSTOP
2:30
Cycle execution time
Cycle execution time
Time that has passe since
the creaming machine activation
PSTARTSTOP
24h00m
1 2 3
Czas wykonania
cyklu

Fig. 7 Terminated creaming cycle
3. 2 SETTING UP THE “STIRRING CYCLE”
The “Stirring Cycle” allows to configure the controller from
constant stirrer operation for one hour.
Activation of the cycle is possible only in the creaming
machines equipped with heating system (i.e. on the de-
crystallizer) !!!
In order to activate the Stirring Cycle, during the controller
start-up (“ŁYSOŃ-C01 note shall appear), one should press
and hold STOP button and Pbutton at the same time.
Having entered the menu on the display screen, a message
informing on the active programming mode (“Prog”) is
displayed and when both buttons are released the current
configuration of the “Stirring Cycle” is showed
Changing the “Stirring Cycle” configuration is possible by
pressing the “P” button.
Configuration 1h=on (permanent stirring for 1 h) means
that 1h programme will be on. Respectively, configuration
1h=off (permanent stirring for 1 h) means 1 h function will
be off.
Leaving the “Cycle programming” is possible by pressing
STOP button.
P = 1h (permanent stirring cycle),
Fig. 8. „Stirring cycle” for the controller
Once the creaming machine cover has been opened,
security lock mounted on the creaming device cover shall
stop the creaming cycle (stoppage state, if such one was
active). STOP message will appear on the display screen
and time counting will stop. Cover reclosing means the
return to the state in which the controller was before the
safety cover had been opened, i.e. continuation of the cycle
stopped.
Fig. 9. Message regarding the creaming machine
stopping.
Error codes
FAILURE
CODE
FAILURE DESCRIPTION
E-001
INTERNAL FAULT OF THE
MICROPROCESSOR
CONTROLLER
E-002
PRESSED/BLOCKED “START”
BUTTON
E-003
PRESSED/BLOCKED “P”
BUTTON
E-004
PRESSED/BLOCKED “STOP”
BUTTON
4. Temperature regulator HC-01
The device has been equipped with HC-01 temperature
regulator.
PSTARTSTOP
OK
PSTARTSTOP
STOP
PSTARTSTOP
ŁYSOŃ
1h=on/off
WYJŚCIE
Prog.
Exit