Makita DCG180 User manual

INSTRUCTION MANUAL
MANUEL D'INSTRUCTION
MANUAL DE INSTRUCCIONES
Cordless Caulking Gun
Pistolet à Mastic Sans Fil
Pistola Inalámbrica para
Aplicación de Sellador
DCG180
IMPORTANT: Read Before Using.
IMPORTANT : Lire avant usage.
IMPORTANTE: Lea antes de usar.

2ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model DCG180
Max feed force 5,000 N (1,100 lbs)
Feed speed 0 - 28 mm/s (0 - 66 inch/min)
Stroke
with short (300 ml(18.3 cu.in)) holder 214 mm (8-3/4")
with long (600 ml(36.6 cu.in)) holder 350 mm (13-3/4")
with long (800 ml(48.8 cu.in)) holder 285 mm (11-1/4")
Overall length
with short (300 ml(18.3 cu.in)) holder 404 mm (15-7/8")
with long (600 ml(36.6 cu.in)) holder 538 mm (21-1/4")
with big (800 ml(48.8 cu.in)) holder 480 mm (18-7/8")
Standard battery cartridge BL1815 / BL1815N / BL1820 /
BL1820B
BL1830 / BL1830B / BL1840 /
BL1840B / BL1850 / BL1850B /
BL1860B
Net weight
with short (300 ml(18.3 cu.in)) holder 2.1 kg (4.7 lbs) 2.3 kg (5.1 lbs)
with long (600 ml(36.6 cu.in)) holder 2.5 kg (5.5 lbs) 2.7 kg (6.0 lbs)
with big (800 ml(48.8 cu.in)) holder 2.4 kg (5.4 lbs) 2.7 kg (5.9 lbs)
Rated voltage D.C. 18 V
• Due to our continuing program of research and development, the specications herein are subject to change with-
out notice.
• Specications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
General Power Tool Safety Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and instruc-
tions may result in electric shock, re and/or serious
injury.
Save all warnings and instruc-
tions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit inter-
rupter (GFCI) protected supply. Use of an GFCI
reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the inuence of drugs, alcohol or med-
ication. A moment of inattention while operating
power tools may result in serious personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your nger on the switch or energising power tools
that have the switch on invites accidents.

3ENGLISH
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
16. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such pre-
ventive safety measures reduce the risk of starting
the power tool accidentally.
20. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak-
ing into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specied by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of re
when used with another battery pack.
25. Use power tools only with specically desig-
nated battery packs. Use of any other battery
packs may create a risk of injury and re.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery termi-
nals together may cause burns or a re.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If con-
tact accidentally occurs, ush with water. If
liquid contacts eyes, additionally seek medical
help. Liquid ejected from the battery may cause
irritation or burns.
Service
28. Have your power tool serviced by a qualied
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
29. Follow instruction for lubricating and chang-
ing accessories.
30. Keep handles dry, clean and free from oil and
grease.
CORDLESS CAULKING GUN
SAFETY WARNINGS
1. Keep hands and clothes away from the rod and
the plunger area. Otherwise your nger or clothes
may be pinched.
2. Always be sure you have a rm footing.
3. Hold the tool rmly.
4.
Always work in well ventilated area and wear proper
protections in accordance with the operation.
5. Read and follow the manufacture's instructions on
caulking material or adhesive material before usage.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or famil-
iarity with product (gained from repeated
use) replace strict adherence to safety
rules for the subject product. MISUSE or
failure to follow the safety rules stated in
this instruction manual may cause serious
personal injury.
Symbols
The followings show the symbols used for tool.
volts
direct current
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical atten-
tion right away. It may result in loss of your
eyesight.

4ENGLISH
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
ow, overheating, possible burns and even a
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject
to the Dangerous Goods Legislation require-
ments.
For commercial transports e.g. by third parties,
forwarding agents, special requirement on pack-
aging and labeling must be observed.
For preparation of the item being shipped, consult-
ing an expert for hazardous material is required.
Please also observe possibly more detailed
national regulations.
Tape or mask off open contacts and pack up the
battery in such a manner that it cannot move
around in the packaging.
11. Follow your local regulations relating to dis-
posal of battery.
12. Use the batteries only with the products
specied by Makita. Installing the batteries to
non-compliant products may result in a re, exces-
sive heat, explosion, or leak of electrolyte.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that
have been altered, may result in the battery bursting
causing res, personal injury and damage. It will
also void the Makita warranty for the Makita tool and
charger.
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and
charge the battery cartridge when you notice
less tool power.
2. Never recharge a fully charged battery car-
tridge. Overcharging shortens the battery
service life.
3. Charge the battery cartridge with room tem-
perature at 10 °C - 40 °C (50 °F - 104 °F). Let
a hot battery cartridge cool down before
charging it.
4. Charge the battery cartridge if you do not use
it for a long period (more than six months).
FUNCTIONAL
DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and
the battery cartridge is removed before adjust-
ing or checking function on the tool.
Installing or removing battery
cartridge
1
2
3
► 1. Red indicator 2. Button 3. Battery cartridge
CAUTION:
• Always switch off the tool before installing or
removing of the battery cartridge.
• Hold the tool and the battery cartridge rmly
when installing or removing battery cartridge.
Failure to hold the tool and the battery cartridge
rmly may cause them to slip off your hands and
result in damage to the tool and battery car-
tridge and a personal injury.
To remove the battery cartridge, slide it from the tool
while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator on the
upper side of the button, it is not locked completely.
CAUTION:
• Always install the battery cartridge fully until the
red indicator cannot be seen. If not, it may acci-
dentally fall out of the tool, causing injury to you
or someone around you.
• Do not install the battery cartridge forcibly. If the
cartridge does not slide in easily, it is not being
inserted correctly.

5ENGLISH
Battery protection system
The tool is equipped with a battery protection system.
This system automatically cuts off power to the motor to
extend battery life.
The tool will automatically stop during operation if the
tool and/or battery are placed under one of the following
conditions:
• Overloaded:
The tool is operated in a manner that causes
it to draw an abnormally high current.
In this situation, release the switch trigger on
the tool and stop the application that caused
the tool to become overloaded. Then pull the
switch trigger again to restart.
If the tool does not start, the battery is over-
heated. In this situation, let the battery cool
before pulling the switch trigger again.
• Low battery voltage:
The remaining battery capacity is too low
and the tool will not operate. In this situation,
remove and recharge the battery.
NOTE: The overheat protection works only with a
battery cartridge with a star mark.
1
► 1. Star marking
Indicating the remaining battery
capacity
Only for battery cartridges with the indicator
1
2
► 1. Indicator lamps 2. Check button
Press the check button on the battery cartridge to indi-
cate the remaining battery capacity. The indicator lamps
light up for a few seconds.
Indicator lamps Remaining
capacity
Lighted Off Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
battery.
The battery
may have
malfunctioned.
NOTE: Depending on the conditions of use and the
ambient temperature, the indication may differ slightly
from the actual capacity.
Speed adjusting dial
1
► 1. Speed adjusting dial
The tool speed can be adjusted by turning the dial.
Higher speed is obtained when the dial is turned in the
direction of number 5, lower speed is obtained when it
is turned in the direction of number 1.
NOTE:
• The speed adjusting dial can be turned only as
far as 5 and back to 1. Do not force it past 5 or
1, or the speed adjusting function may no longer
work.
• Depending on the type and conditions of caulk-
ing material, it may not be fed at low speed. In
this case, set the speed adjusting dial higher.