Makita CURVED PLANER 1001 User manual

Curved Planer
Planing width
82
mm
13~114")
82
mm
(3-1/4")
MODEL
1001
Planing depth
No
load
speed
Overall length Net weight
3
mm
1118"l
12,000 370
mm
1,14~1/2"1
6.0
kg
113.2
lbsl
IRPMI
INSTRUCTION MANUAL

IMPORTANT SAFETY INSTRUCTIONS
WARNING: When using electric tools, basic safety precautions should always
be followed to reduce the risk of fire, electric shock, and personal injury, includ-
ing the following:
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
13.
14.
15.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keep work area well
lit.
Don't expose power tools to rain.
Don't use tool
in
presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors ccntact tool or extension cord.
STORE IDLETOOLS. When not inuse, tools should be stored indry, and high
or locked-up place
-
out of reach of children.
DON'T FORCETOOL.
It
will do thejob better and safer at the rate for which
it
was intended.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-duty tool. Don't use tool for purpose not intended.
DRESS PROPERLY. Don't wear loose clothingor jewelry. They can be caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protectivehair covering to contain long hair.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
DON'T ABUSE CORD. Never carry tool by cord or yank
it
todisconnect from
receptacle. Keep cord from heat,
oil,
and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it
frees both hands to operate tool.
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructionsfor lubricatingand changing acces-
sories. Inspect tool cords periodically and if damaged, have repairedby autho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECT TOOLS. When not inuse, before servicing, and when chang-
ing accessories, such as blades, bits, cutters.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning
it
on.
AVOID UNINTENTIONALSTARTING. Don't carry plugged-intoolwith finger
on switch. Be sure switch is OFF when plugging in.
16.
OUTDOOR USE EXTENSION CORDS. When tool is usedoutdoors, use only
extension cords intended for use outdoors and
so
marked.
L

17.
STAY ALERT. Watch what you are doing, use common sense. Don’t operate
tool when you are tired.
18.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that
is
damaged should be carefully checked to determine that
it
will
operate properly and perform its intended function. Check for alignment
of
movingparts, binding of moving parts, breakageof parts, mounting, and any
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized serv-
ice center unless otherwise indicatedelsewhere in this instruction manual.
Have defective switches replaced by authorized service center. Don’t use
tool if switch does not turn
it
on and off.
19.
GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20.
PROPER GROUNDING. This tool should be grounded while in use toprotect
the operator from electric shock.
21.
EXTENSIONCORDS: Use only three-wire extension cords which have three-
prong grounding-type plugs and three-pole receptacles which accept the
tool’s plug. Replace or repair damaged or worn cord immediately.
VOLTAGE WARNING: Before connectingthe tool to a power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified
for the tool can result in SERIOUS INJURY to the user
-
as well as damage to
the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
3

ADDITIONAL SAFETY RULES
1.
Rags, cloth, cord, string and the like should never be left around the work
2.
Avoid cutting nails. Inspect for and remove all nails from the workpiece be-
3.
Handle the blades very carefully.
4.
Be sure the blade installationbolts are securely tightened before operation.
5.
Hold the tool firmly with both hands.
6.
Keep hands away from rotating parts.
7.
Before using the tool on an actual workpiece, let
it
run for a while. Watch
for vibration or wobbling that could indicate poor installation or a poorly
balanced blade.
8.
Make sure the blade is not contacting the workpiece before the switch is
turned on.
9.
Wait until the blade attains full speed before cutting.
area.
fore operation.
IO.
Keep at least
200
mm
(8")
away from the tool at all times.
11.
Always switch off and wait for the blades to come to a complete stop be-
12.
Never stick your finger into the chip chute. Chute may jam when cutting
13.
Do not leave the tool running. Operate the tool only when hand-held.
14.
When leaving the planer, switch off and set
it
with the front base up on a
15.
Always change both blades or covers on the drum, otherwise the resulting
SAVE THESE INSTRUCTIONS.
fore any adjusting.
damp wood. Clean out chips with a stick.
wooden block,
so
that the blades do not contact anything.
imbalance will cause vibration and shorten tool life.
4

Removingor installingplaner blades
WARNING
:
Always be sure that the tool
is
switched off and unplugged before removing or installing
the blades.
To remove the blades on the drum, un-
screw the three installation bolts with the
socket wrench. The drum cover comes off
together with the blades.
To install the blades, first clean out
all
chips or foreign matter adhering to the
drum or blades.
Use
blades of the same
dimensions and weight, or drum oscilla-
tionhibration will result, causing poor
planing action and, eventually, tool break-
down.
Place
the blade on the gauge base
so
that
the blade edge
is
perfectly flush with the
inside edge of the gauge plate.
Place
the
adjusting plate on the blade, then simply
press in the heel of the adjustingplateflush
with the back side of the gauge base and
tighten the
two
screws on the adjusting
plate.
Now
slip the heel
of
the adjusting
plate into the drum groove, then fit the
drum cover on
it.
Tighten the three in-
stallation bolts evenly and alternately with
the socket wrench.
WARN
I
NG
:
I
Eo1
t
1
Adjusting
plated
I
Tighten the blade installation bolts carefully when attaching the blades to the tool. A
loose installationbolt can be dangerous. Always check to
see
they are tightenedsecurely.
5

Adjustingdepth of cut
Depth of cut may be adjusted by simply
turning the knobon the front
of
the tool.
Adjustingfront base
1.
To create
a
curved surface, loosen the
wing nut. For
a
concave planing job,
raise the front base; for
a
convex plan-
ing job, lower the front base. In either
case,
the front base must be aligned
with the cutting line. Then tighten the
wing nut securely.
NOTE
:
As
explained later, although the objec-
tive
is
to cut until the cutting line
is
eventually reached, the planing must
take place gradually.
I
Convex
w
I
Cutting line
\
I
WlnO
nut
I
Concave
-
Cutting line
\
6

2.
To
create
a
flat surface, loosenthe wing
I
nut after setting the tool on
a
level
sur-
face. Turn the front knob on the tool
until the front base
is
perfectly
level
with the rear base. Then tighten the
wing nut securely.
Wing
nut
F
Switch action
To start the tool, simply pull the trigger.
Release
the trigger to stop. For continuous
operation, pull the trigger and then push in
the lock button. To stop the tool from the
locked position, pull the trigger fully, then
release
it.
WARNING:
Before plugging in the tool, always check to
see
that the trigger switch actuates properly
and returnsto the "OFF" position when released.
Planingoperation
First, rest the tool front base flat upon the
workpiece surface without the blades mak-
ing any contact. Switch on and wait until
the blades attain full speed. Then move the
tool gently forward. Apply pressureon the
front of tool
at
the start of planing, and
at
the back
at
the end of planing. The speed
and depth of cut determine the kind of
finish. The power planer keeps cutting
at
a
speed that will not result in jamming by
chips. For rough cutting, the depth of cut
can be increased, while for
a
good finish
you should reduce the depth of cut and
advance the tool more slowly.
7

NOTE
:
I
*When beginning the planing of
a
flat
shape, first take down the middle
of
the
workpiece, gradually planing until the
ultimate concave shape
is
achieved.
workpiece to obtain eventually
a
concave
First take down both
ends
of
the
workpiece
*When beginning the planing of
a
flat
workpiece to obtain eventually
a
convex
shape, first take down both ends of the
workpiece, gradually planing until the
ultimate convex shape
is
achieved.
First
take
down
the
middle
of
the
workpiece
Shiplappingor corner cuts (flushcuts)
When performing the shiplappingor corner
cuts (flush cuts up against
a
wall), remove
the wing bolt to take off the drum cover,
allowingflush-sidework.
NOTE
:
Corner cuts (flush cuts up against
a
wall)
are impossible, of course,
if
the tool cannot
be moved forward or backward because of
a
wall
or
something blocking the tool path.
WARNING
:
With the drum cover removed for corner cuts (flush cuts) or shiplapping, be very careful
notto touch the drum/blades or allow your clothing to
be
caught duringoperation.
After performing the shiplapping or corner cuts (flush cuts), ALWAYS RE-INSTALL
THE
DRUM
COVER AND TIGHTEN THE WING BOLT SECURELY. Never forget to
switch off and unplug the tool, and wait for the blades to come to
a
complete stop
beforere-installingthe drum cover.
8

Sharpeningplaner blades
Always
keep your bladessharp for
the
best
performance possible.
Use
the sharpening
holder to remove nicks and produce
a
fine
edge.
First, loosen the
two
wing nuts on the
holder and insert the blades
(A)
and
(B),
so
that they contact the sides
(C)
and
(D).
Then tighten the wing nuts.
Immerse the dressing stone
in
water for
2
or
3
minutes before sharpening.' Hold the
holder
so
that the blades both contact the
dressing stone for simultaneous sharpening
at
the same angle.
I
9

MAINTENANCE
CAUTION
:
Always be sure that the tool
is
switched off and unpluggedbefore attempting to perform
inspectionor maintenance.
Replacingcarbon brushes
Remove and check the carbon brushes
regularly.Replacewhen they wear down to
the limit mark. Keep the carbon brushes
clean and free to slip in the holders. Both
carbon brushes should be replaced
at
the
same time. Use only Makita carbon brushes.
Use
a
screwdriver to remove the brush
holder caps. Take out the worn carbon
brushes, insert the new ones and secure the
brush holder caps.
/
Limit
mark
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or
adjustment should be performed by Makita Authorized or Factory Service Centers,
always using Makita replacement parts.
10

ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessories or attachments might present
a
risk of injury to persons.
The accessories or attachments should be used only in the proper and intended manner.
0
Planer blade
Width
:
82
mm
(3-1/4")
Part No. 793004-6
0
Sharpeningholder assembly
Part
No.
123004-6
0
Socket wrench
Part No. 782209-3
0
Screwdriver
Part No. 783002-8
0
Planer blade
(Material
:
Tungsten-carbide)
Width
:
82
mm
(3-1/4")
Part No. 793007-0
0
Blade gauge assembly
Part
No.
123062-2
0
Dressingstone
Part
No. 794061-7
0
Steel
carrying case
Part No. 181840-6
11

Jan
26-89
EN
82
mm
(3-1/4")
CURVED
PLANER
Model
1001
Note The switch, noise suppressor and other part configuratlons
may differ from country to country
12

MODEL
1001
z:,
DESCRIPTION ITEM NO
NO USED
MACHINE
~
1
2
3
4
5
6
1
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
21
28
29
30
31
32
4
1
1
1
1
1
1
2
1
1
1
6
2
4
2
1
1
1
I
2
1
1
2
I
2
2
4
1
1
1
1
1
-
Pan Head
Screw
M5x25 IWith Washer1
Bracket
Ball Bearing 6200LLB
Fan
80
ARMATURE ASSEMBLY
!With lfem 3
71
Flaf
Washer 12
Ball Bearing 6201LLB
Pan
Head
Screw
M5x60 IWifh Washer)
FIELD ASSEMBLY
Rubber
Pin
6
Rubber
Pin
4
Hex
Flange
Head Bolt M6x17
Drum
Plate
Pan Head
Screw
M4x5
Adlust Plate
Drum
Ball
Bearing
600322
Rubber Pin
6
Cord
Pan Head
Screw
M4x14 IWith Washerl
Strain
Relief
Cord Guard
lnsulal~on
Washer
Main Frame
Carbon Brush
Brush Holder Cap
Rivet
0
5
Wing Bo11M5x10
Spr~ng
Washer 5
Drum
Cover
spring P,n 8
80
Name
Plate
33
34
35
36
31
38
3Y
40
41
42
43
44
45
46
41
48
49
50
51
52
53
54
55
56
51
58
59
60
61
62
63
64
65
___
1
1
1
1
1
1
1
3
2
1
1
1
2
1
1
4
1
1
1
1
1
1
1
1
2
4
1
1
1
1
1
1
1
-
Jan
-26-'89
EN
DESCRIPTION
Set
Bo11
M8
Knob
50
Flaf
Washer
IO
Noise
Suppressor
Swttch
Pan Head
Screw
M4x8 IWith Washer1
Handle Cover
Countersunk Head
Screw
M4x30 IWith Washer]
Pan Head
Screw
M4x30 !With Washeri
Bell
cover
Poly
V
Belt
6
285
V Pulley
6
23L
Pan Head
Screw
M5x10 IWith Washer1
Bearing
Retainer 44
V
Pulley
6-30
Pan Head
Screw
M4x25 IWNth Washer)
Ball
Bearing
6001LLB
Rubber
Pin 4
Retaining Ring R 28
Wing Nu! M8
Spring
Washer
8
Flaf
Washer
8
Bellows
PreSSwe Plate
Pan Head
Screw
M4x10 IWith Washer1
From
Box
Compression Sprinq 11
Rubber Pdckinq
Sprinq
Pin
5 24
:roll,
Base
:hip Cover
>an
Head
Screw
M5x14 !With Washerl
DW~
tiouslny
Note
The
switch
noise
suppressor and other
part
spechcations
may
differ
from
country
10
country
13

14


Makita Corporation
3-11
-8,
Sumiyoshi-cho,
Anjo, Aichi
446
Japan
883000A0 PRINTED IN JAPAN
I991
-1
0
E
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