Makita JV101D User manual

INSTRUCTION MANUAL
Cordless Jig Saw
JV101D
ENGLISH: Original instructions
Read before use.

2ENGLISH
SPECIFICATIONS
Model: JV101D
Length of stroke 18 mm
Strokes per minute 0 - 2,900 min-1
Blade type B type
Max. cutting capacities Wood 65 mm
Mild steel 2 mm
Aluminum 4 mm
Rated voltage D.C. 10.8 V
Battery cartridge BL1015, BL1020B BL1040B
Overall length 232 mm 250 mm
Net weight 1.7 kg 1.9 kg
• Duetoourcontinuingprogramofresearchanddevelopment,thespecicationshereinaresubjecttochange
without notice.
• Specicationsandbatterycartridgemaydifferfromcountrytocountry.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
Symbols
The following show the symbols used for the equip-
ment. Be sure that you understand their meaning before
use.
Read instruction manual.
Cd
Ni-MH
Li-ion
Only for EU countries
Do not dispose of electric equipment or
battery pack together with household waste
material!
In observance of the European Directives,
on Waste Electric and Electronic
Equipment and Batteries and Accumulators
and Waste Batteries and Accumulators
and their implementation in accordance
with national laws, electric equipment and
batteries and battery pack(s) that have
reached the end of their life must be col-
lected separately and returned to an envi-
ronmentally compatible recycling facility.
Intended use
The tool is intended for the sawing of wood, plastic and
metal materials. As a result of the extensive accessory
and saw blade program, the tool can be used for many
purposes and is very well suited for curved or circular
cuts.
Noise
The typical A-weighted noise level determined accord-
ing to EN60745:
Sound pressure level (LpA) : 80 dB(A)
Sound power level (LWA) : 91 dB (A)
Uncertainty (K) : 3 dB(A)
WARNING: Wear ear protection.
Vibration
The vibration total value (tri-axial vector sum) deter-
mined according to EN60745:
Work mode: cutting boards
Vibration emission (ah,B) : 7.0 m/s2
Uncertainty (K) : 1.5 m/s2
Work mode: cutting sheet metal
Vibration emission (ah,M) : 5.5 m/s2
Uncertainty (K) : 1.5 m/s2
NOTE: The declared vibration emission value has
been measured in accordance with the standard test
method and may be used for comparing one tool with
another.
NOTE: The declared vibration emission value
may also be used in a preliminary assessment of
exposure.
WARNING: The vibration emission during actual
use of the power tool can differ from the declared
emission value depending on the ways in which the
tool is used.
WARNING: Be sure to identify safety measures
to protect the operator that are based on an estima-
tion of exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as
the times when the tool is switched off and when it is
running idle in addition to the trigger time).
EC Declaration of Conformity
For European countries only
Makita declares that the following Machine(s):
Designation of Machine: Cordless Jig Saw
Model No./ Type: JV101D
Conforms to the following European Directives:
2006/42/EC
They are manufactured in accordance with the following
standard or standardized documents: EN60745
Thetechnicalleinaccordancewith2006/42/ECis
available from:
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium

3ENGLISH
23.9.2015
Yasushi Fukaya
Director
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
General power tool safety warnings
WARNING: Read all safety warnings and
all instructions. Failure to follow the warnings and
instructionsmayresultinelectricshock,reand/or
seriousinjury.
Save all warnings and instruc-
tions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical Safety
1. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodiedplugsandmatchingoutletswill
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
Personal Safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the inuence of drugs, alcohol or med-
ication. A moment of inattention while operating
powertoolsmayresultinseriouspersonalinjury.
2. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
willreducepersonalinjuries.
3. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
yourngerontheswitchorenergisingpowertools
that have the switch on invites accidents.
4. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
resultinpersonalinjury.
5. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts.Looseclothes,jewel-
lery or long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Power tool use and care
1. Do not force the power tool. Use the correct
power tool for your application. The correct
powertoolwilldothejobbetterandsaferatthe
rate for which it was designed.
2. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such pre-
ventive safety measures reduce the risk of starting
the power tool accidentally.
4. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
5. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak-
ing into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.

4ENGLISH
Battery tool use and care
1. Recharge only with the charger specied by
the manufacturer. A charger that is suitable for
onetypeofbatterypackmaycreateariskofre
when used with another battery pack.
2. Use power tools only with specically desig-
nated battery packs. Use of any other battery
packsmaycreateariskofinjuryandre.
3. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery termi-
nalstogethermaycauseburnsorare.
4. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If con-
tact accidentally occurs, ush with water. If
liquid contacts eyes, additionally seek medical
help.Liquidejectedfromthebatterymaycause
irritation or burns.
Service
1. Have your power tool serviced by a qualied
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
2. Follow instruction for lubricating and chang-
ing accessories.
3. Keep handles dry, clean and free from oil and
grease.
Cordless jig saw safety warnings
1. Hold power tool by insulated gripping sur-
faces, when performing an operation where
the cutting accessory may contact hidden wir-
ing. Cutting accessory contacting a “live” wire may
make exposed metal parts of the power tool “live”
and could give the operator an electric shock.
2. Use clamps or another practical way to secure
and support the workpiece to a stable plat-
form. Holding the work by hand or against your
body leaves it unstable and may lead to loss of
control.
3. Always use safety glasses or goggles.
Ordinary eye or sun glasses are NOT safety
glasses.
4. Avoid cutting nails. Inspect workpiece for any
nails and remove them before operation.
5. Do not cut oversize workpiece.
6. Check for the proper clearance beyond the
workpiece before cutting so that the blade will
not strike the oor, workbench, etc.
7. Hold the tool rmly.
8. Make sure the blade is not contacting the
workpiece before the switch is turned on.
9. Keep hands away from moving parts.
10. Do not leave the tool running. Operate the tool
only when hand-held.
11. Always switch off and wait for the blade to
come to a complete stop before removing the
blade from the workpiece.
12. Do not touch the blade or the workpiece imme-
diately after operation; they may be extremely
hot and could burn your skin.
13. Do not operate the tool at no-load
unnecessarily.
14.
Some material contains chemicals which may be
toxic. Take caution to prevent dust inhalation and
skin contact. Follow material supplier safety data.
15. Always use the correct dust mask/respirator for
the material and application you are working with.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace
strict adherence to safety rules for the subject
product. MISUSE or failure to follow the safety
rules stated in this instruction manual may cause
serious personal injury.
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4.
If electrolyte gets into your eyes, rinse them out
with clear water and seek medical attention right
away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
ow, overheating, possible burns and even a
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject
to the Dangerous Goods Legislation require-
ments.
For commercial transports e.g. by third parties,
forwarding agents, special requirement on pack-
aging and labeling must be observed.
For preparation of the item being shipped, consult-
ing an expert for hazardous material is required.
Please also observe possibly more detailed
national regulations.
Tape or mask off open contacts and pack up the
battery in such a manner that it cannot move
around in the packaging.
11. Follow your local regulations relating to dis-
posal of battery.

5ENGLISH
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that
have been altered, may result in the battery bursting
causingres,personalinjuryanddamage.Itwill
also void the Makita warranty for the Makita tool and
charger.
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and
charge the battery cartridge when you notice
less tool power.
2. Never recharge a fully charged battery car-
tridge. Overcharging shortens the battery
service life.
3. Charge the battery cartridge with room tem-
perature at 10 °C - 40 °C (50 °F - 104 °F). Let
a hot battery cartridge cool down before
charging it.
FUNCTIONAL
DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing or removing battery
cartridge
CAUTION: Always switch off the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery car-
tridge rmly when installing or removing battery
cartridge. Failure to hold the tool and the battery
cartridgermlymaycausethemtoslipoffyourhands
and result in damage to the tool and battery cartridge
andapersonalinjury.
2
3
1
Fig.1
►1. Red indicator 2. Button 3. Battery cartridge
To remove the battery cartridge, slide it from the tool
while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator on the
upper side of the button, it is not locked completely.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
itmayaccidentallyfalloutofthetool,causinginjuryto
you or someone around you.
CAUTION: Do not install the battery cartridge
forcibly. If the cartridge does not slide in easily, it is
not being inserted correctly.
Battery protection system
The tool is equipped with a battery protection system.
This system automatically cuts off power to the motor to
extend battery life.
The tool will automatically stop during operation if the
tool and/or battery are placed under one of the following
conditions:
Overloaded:
The tool is operated in a manner that causes it to draw
an abnormally high current.
In this situation, turn the tool off and stop the application
that caused the tool to become overloaded. Then turn
the tool on to restart.
If the tool does not start, the battery is overheated. In
this situation, let the battery cool before turning the tool
on again.
Low battery voltage:
The remaining battery capacity is too low and the tool
will not operate. If you turn the tool on, the motor runs
again but stops soon. In this situation, remove and
recharge the battery.
Indicating the remaining battery
capacity
Only for battery cartridges with "B" at the end of the
model number
1
2
Fig.2
►1. Indicator lamps 2. Check button
Press the check button on the battery cartridge to indi-
cate the remaining battery capacity. The indicator lamps
light up for few seconds.

6ENGLISH
Indicator lamps Remaining
capacity
Lighted Off
75% to 100%
50% to 75%
25% to 50%
0% to 25%
NOTE: Depending on the conditions of use and the
ambient temperature, the indication may differ slightly
from the actual capacity.
Selecting the cutting action
1
Fig.3
►1. Cutting action changing lever
This tool can be operated with an orbital or a straight
line (up and down) cutting action. The orbital cutting
actionthruststhejigsawbladeforwardonthecutting
stroke and greatly increases cutting speed.
Tochangethecuttingaction,justturnthecuttingaction
changing lever to the desired cutting action position.
Refer to the table to select the appropriate cutting
action.
Position Cutting action Applications
0Straight line cutting
action
For cutting mild
steel, stainless
steel and plastics.
For clean cuts in
wood and plywood.
ISmall orbit cutting
action
For cutting mild
steel, aluminum
and hard wood.
II Medium orbit
cutting action
For cutting wood
and plywood.
For fast cutting in
aluminum and mild
steel.
III Large orbit cutting
action
For fast cutting in
wood and plywood.
Switch action
CAUTION: Before installing the battery car-
tridge into the tool, always check to see that the
switch trigger actuates properly and returns to
the "OFF" position when released.
CAUTION: When not operating the tool,
depress the lock-off button from A side to lock the
switch trigger in the OFF position.
1
2
BA
Fig.4
►1. Lock-off button 2. Switch trigger
To prevent the switch trigger from accidentally pulled,
the lock-off button is provided.
To start the tool, depress the lock-off button from B side
and pull the switch trigger.
Tool speed is increased by increasing pressure on the
switch trigger. Release the switch trigger to stop. After
use, always press in the lock-off button from A side.
ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before carrying out any work on the tool.
Installing or removing jig saw blade
CAUTION: Always clean out all chips or for-
eign matter adhering to the jig saw blade and/or
blade holder.Failuretodosomaycauseinsufcient
tightening of the blade, resulting in a serious personal
injury.
CAUTION: Do not touch the jig saw blade or
the workpiece immediately after operation. They
may be extremely hot and could burn your skin.
CAUTION: Always secure the jig saw blade
rmly.Insufcienttighteningoftheblademaycause
bladebreakageorseriouspersonalinjury.
CAUTION: Use only B type jig saw blades.
UsingbladesotherthanBtypecausesinsufcient
tightening of the blade, resulting in a serious personal
injury.
Toinstallthejigsawblade,loosentheboltcounter-
clockwiseonthejigsawbladeholderwiththehex
wrench.

7ENGLISH
1
2
3
Fig.5
►1. Jig saw blade holder 2. Bolt 3. Hex wrench
Withthebladeteethfacingforward,insertthejigsaw
bladeintothejigsawbladeholderasfarasitwillgo.
Makesurethatthebackedgeofthebladetsintothe
roller. Then tighten the bolt clockwise to secure the
blade.
1
2
3
Fig.6
►1. Bolt 2. Roller 3. Jig saw blade
Toremovethejigsawblade,followtheinstallation
procedure in reverse.
NOTE: Occasionally lubricate the roller.
Hex wrench storage
1
2
Fig.7
►1. Hook 2. Hex wrench
When not in use, store the hex wrench as shown in the
guretokeepitfrombeinglost.
First, insert the hex wrench into the hole. Then push it
into the hook until it locked.
Dust cover
CAUTION: Always wear safety goggles even
when operating the tool with the dust cover
lowered.
Lowerthedustcovertopreventchipsfromying.
However, when making bevel cuts, raise it all the way.
1
Fig.8
►1. Dust cover
OPERATION
CAUTION: Always hold the base ush with
the workpiece.Failuretodosomaycausejigsaw
bladebreakage,resultinginaseriousinjury.
CAUTION: Advance the tool very slowly when
cutting curves or scrolling. Forcing the tool may
causeaslantedcuttingsurfaceandjigsawblade
breakage.
1
2
Fig.9
►1. Cutting line 2. Base
Turnthetoolonwithoutthejigsawblademakingany
contact and wait until the blade attains full speed. Then
restthebaseatontheworkpieceandgentlymovethe
tool forward along the previously marked cutting line.

8ENGLISH
Bevel cutting
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before tilting the base.
CAUTION: Raise the dust cover all the way
before making bevel cuts.
With the base tilted, you can make bevel cuts at any
angle between 0° and 45° (left or right).
Fig.10
Loosen the bolt on the back of the base with the hex
wrench. Move the base so that the bolt is positioned in
the center of the cross-shaped slot in the base.
1
2
3
Fig.11
►1. Hex wrench 2. Bolt 3. Base
Tilt the base until the desired bevel angle is obtained.
The edge of the motor housing indicates the bevel
angle by graduations. Then tighten the bolt to secure
the base.
12
Fig.12
►1. Edge 2. Graduation
Front ush cuts
1
2
3
Fig.13
►1. Hex wrench 2. Bolt 3. Base
Loosen the bolt on the back of the base with the hex
wrench and slide the base all the way back. Then
tighten the bolt to secure the base.
Cutouts
Cutouts can be made with either of two methods
“Boring a starting hole” or “Plunge cutting”.
Boring a starting hole
Fig.14
For internal cutouts without a lead-in cut from an edge,
pre-drill a starting hole 12 mm or more in diameter.
Insertthejigsawbladeintothisholetostartyourcut.
Plunge cutting
Fig.15
You need not bore a starting hole or make a lead-in cut
if you carefully do as follows.

9ENGLISH
1. Tilt the tool up on the front edge of the base with
thejigsawbladepointpositionedjustabovethework-
piece surface.
2. Apply pressure to the tool so that the front edge of
the base will not move when you switch on the tool and
gently lower the back end of the tool slowly.
3. Asthejigsawbladepiercestheworkpiece,slowly
lower the base of the tool down onto the workpiece
surface.
4. Complete the cut in the normal manner.
Finishing edges
Fig.16
Totrimedgesormakedimensionaladjustments,runthe
jigsawbladelightlyalongthecutedges.
Metal cutting
Always use a suitable coolant (cutting oil) when cutting
metal.Failuretodosowillcausesignicantjigsaw
blade wear. The underside of the workpiece can be
greased instead of using a coolant.
Dust extraction
1
2
Fig.17
►1. Hose (optional accessory) 2. Dust cover
Clean cutting operations can be performed by connect-
ing this tool to a Makita vacuum cleaner.
Insert the hose of the vacuum cleaner into the hole at
the rear of the tool.
Lower the dust cover before operation.
NOTE: Dust extraction cannot be performed when
making bevel cuts.
Rip fence
Optional accessory
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before installing or removing accessories.
Straight cuts
When repeatedly cutting widths of 160 mm or less, use
of the rip fence will assure fast, clean, straight cuts.
1
Fig.18
►1. Rip fence (Guide rule)
To install, insert the rip fence into the rectangular hole
on the side of the base with the fence guide facing
down. Slide the rip fence to the desired cutting width
position, then tighten the bolt to secure it.
1
2
3
4
Fig.19
►1. Hex wrench 2. Bolt 3. Fence guide 4. Rip fence
(Guide rule)

10 ENGLISH
Circular cuts
When cutting circles or arcs of 170 mm or less in radius,
install the rip fence as follows.
1
Fig.20
►1. Rip fence (Guide rule)
1. Insert the rip fence into the rectangular hole on the
side of the base with the fence guide facing up.
2. Insert the circular guide pin through either of the
two holes on the fence guide. Screw the threaded knob
onto the pin to secure the pin.
1
4
3
2
Fig.21
►1. Threaded knob 2. Fence guide 3. Rip fence
(Guide rule) 4. Pin
3. Slide the rip fence to the desired cutting radius,
and tighten the bolt to secure it in place. Then move the
base all the way forward.
NOTE:AlwaysusejigsawbladesNo.B-17,B-18,
B-26 or B-27 when cutting circles or arcs.
Anti-splintering device
Optional accessory, only for aluminum base model
CAUTION: The anti-splintering device cannot
be used when making bevel cuts.
1
2
Fig.22
►1. Base 2. Anti-splintering device
For splinter-free cuts, the anti-splintering device can
be used. To install the anti-splintering device, move the
toolbaseallthewayforwardandtitfromthebackof
tool base.
When you use the cover plate, install the anti-splintering
device onto the cover plate.
Cover plate
Optional accessory, only for aluminum base model
1
2
Fig.23
►1. Cover plate 2. Base
Use the cover plate when cutting decorative veneers,
plastics, etc. It protects sensitive or delicate surfaces
from damage. Fit it on the back of the tool base.
MAINTENANCE
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before attempting to perform inspection or
maintenance.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or
cracks may result.
To maintain product SAFETY and RELIABILITY,
repairs,anyothermaintenanceoradjustmentshould
be performed by Makita Authorized or Factory Service
Centers, always using Makita replacement parts.

11 ENGLISH
OPTIONAL
ACCESSORIES
CAUTION: These accessories or attachments
are recommended for use with your Makita tool
specied in this manual. The use of any other
accessories or attachments might present a risk of
injurytopersons.Onlyuseaccessoryorattachment
for its stated purpose.
If you need any assistance for more details regard-
ing these accessories, ask your local Makita Service
Center.
• Jig saw blades
• Hex wrench 3
• Rip fence (guide rule) set
• Anti-splintering device
• Hose (For vacuum cleaner)
• Cover plate
• Makita genuine battery and charger
NOTE: Some items in the list may be included in the
tool package as standard accessories. They may
differ from country to country.

www.makita.com
Makita
Jan-Baptist Vinkstraat 2, 3070, Belgium
Makita Corporation Anjo, Aichi, Japan
885494-224
EN
20151113