Makita Maktec MT362 Manual

PRODUCT
CONCEPT AND MAIN APPLICATIONS
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Specification
Standard equipment
Optional accessories
Continuous Rating (W)
Voltage (V) Cycle (Hz) Input Output Max. Output (W)
110
120
220
230
240
15
15
7.9
7.6
7.2
50-60
50-60
50-60
50-60
50-60
1,650
-
1,650
1,650
1,650
1,000
1,000
1,000
1,000
1,000
2,200
2,200
2,200
2,200
2,200
Current (A)
Dimensions: mm (")
Width (W)
Height (H)
Length (L) 284(11-1/8)
148 (5-7/8)
300 (11-3/4)
Note: The standard equipment for the tool shown above may vary by country.
Model No.
Description
MT362
Router 12mm (1/2")
Dust nozzle
L
H
W
Collet capacity*
22,000
Plunge capacity: mm (")
Toggle
5.5 (12.2)
12mm (15/32") or 1/2" (12.7mm)
0 - 60 (0 - 2-3/8)
Switch type
Wrench 8 - 24 ................................................. 1
Collet sleeve 6mm or 1/4" .............................. 1
Collet sleeve 8mm or 3/8" .............................. 1
Templet guide 16 ............................................ 1
Guide holder assembly ................................... 1
Straight guide ................................................. 1
Trimmer guide assembly ................................ 1
Dust cover ..................................................... 1 (only for the specifications with knob 50)
Straight bit 12E or 12 ..................................... 1
Dust nozzle ..................................................... 1 (for European countries only)
Model MT362 has been developed as the cosmetic change model of
maktec router MT360.
Its main features are:
•Industrial performance and durability at less expense
•Ergonomically contoured knob style handles with rubberized soft grip
No load speed: min.ˉ¹= rpm.
Protection from electric shock Double insulation
Power supply cord: m (ft)
Weight according to
EPTA-Procedure 01/2003: kg (lbs)
2.0 (6.6)
*Collet capacity may vary by country.
TECHNICAL INFORMATION

Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -1. Armature
[1] NECESSARY REPAIRING TOOLS
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
Code No. Description Use for
1R269 Bearing extractor removing Ball bearing 629ZZ
1R233 Round bar for arbor 4-100 removing Cap 11
[2] LUBRICATION
DISASSEMBLING
Apply lubricating oil VG100 to the following portions designated with the black triangle to protect parts and product
from unusual abrasion.
Fig. 1
Item No. Description AmountPortion to lubricate
52
52 a littleBase complete Pipe section for smooth plunge action
[MT362] [MRP102]
1. MT362: Remove Knob 50 and M10 Nylon nut,
and then release Lock lever.
MRP102: Remove Cap 15 and M10 Nylon nut,
and then release Lock lever.
2. Separate Base complete from the machine.
Note: Be careful not to lose Lock pin
in this step.
M10
Nylon
nut
Cap 15
M10
Nylon
nut
Knob 50
(1) Separate Motor section from Base complete. (Fig. 2)
Lock pin
Lock lever Lock lever
Base
Fig. 2
Motor section
P 2/ 9

Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -1. Armature (cont.)
DISASSEMBLING
(2) Disassemble Armature from Motor section. (Fig. 3)
Fig. 3
1. Remove Brush holder caps
and Carbon brushes.
Brush holder caps
2. Separate Motor bracket by unscrewing
four M5x45 Pan head screws.
3. Remove Collet nut and
Collet cone from Armature.
Motor bracket
M5x45 Pan head screw
(4 pcs.)
Collet nut
Collet cone
Armature
4. Remove Armature from Motor bracket by tapping
the drive end of Armature with plastic hammer,
or by pressing the same portion of Armature with
Arbor press.
Note: Ball bearing 6004ZZ on Armature’s drive end
remains in Motor bracket in this step.
5. Remove Ball bearing 629ZZ with 1R269,
and then remove Insulation washer.
Ball bearing 629ZZ
Insulation washer
Carbon brushes
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Repair
ASSEMBLING
(1) Assemble Armature by reversing the disassembly procedure. (Refer to Fig. 3)
(2) Assemble Motor housing to Base. (Refer to Fig. 2)
Note: Make sure that Lock pin is already mounted to Motor bracket. (Refer to the right drawn in Fig. 2)
(3) Assemble M10 Nylon nut and Knob 50. (Fig. 4)
Fig. 4
M10 Screw
(Integral part
of Base complete)
M10 Nylon nut
M10 Nylon nut
M10
Nylon nut
Knob 50
M10 Screw
Knob 50
Knob 50 which is assembled
not precisely to M10 Nylon nut
gap
Pins
3. Drive M10 Nylon nut with Knob 50 while pressing
so carefully down the nut that the gap does not arise
between Knob 50 and M10 Nylon nut.
2. Insert Pins of Knob 50 into the Pin holes
on M10 Nylon nut in order to drive
M10 Nylon nut with Knob 50.
Pin holes
3A. Trouble of the big gap can be solved by taking the following step.
1. Remove Knob 50 from M10 Nylon nut. And make a half turn of the knob to get the opposite
angle position of its Pins to Pin holes of the nut. Then insert it into M10 Nylon nut again.
2. Drive M10 Nylon nut with Knob 50.
[3] DISASSEMBLY/ASSEMBLY
[3] -1. Armature (cont.)
1. Drive M10 Nylon nut
until its surface comes
to the same line to the
surface of M10 Screw.
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -2. Ball Bearing 6004ZZ
[3] -3. Cap 11 for Shaft Lock mechanism
DISASSEMBLING
DISASSEMBLING
Fig. 5
1. Remove Bearing retainer 50 by unscrewing
two M4x10 Countersunk head screws.
2. Remove Ball bearing 6004DDW by tapping
the edge of Motor bracket with plastic hammer.
(1) Separate Motor bracket from Motor housing. And Disassemble Armature from Motor bracket. (Refer to Fig. 3)
Ball bearing 6004DDW remains in Motor bracket in this step.
(2) Disassemble Ball bearing 6004DDW as drawn in Fig. 5.
Ball bearing
6004DDW
Bearing retainer 50
M4x10 Countersunk
head screws
Motor bracket
Assemble Ball bearing 6004DDW and Bearing retainer 50 by reversing the disassembly procedure.
Note: Thread locker is applied to M4x10 Countersunk head screw. After applying “ThreeBond 1342 or Loctite 242”
to the thread portion, drive M4x10 Countersunk head screws.
It is impossible to disassemble Shaft lock mechanism without removing Ball bearing 6004DDW.
(1) Remove Ball bearing 6004DDW. (Refer to Fig. 5)
(2) Disassemble Cap 11 as drawn in Fig. 6.
Motor bracket
ASSEMBLING
1R233 1R233
Shoulder pin 6
Cap 11
Cap 11
1. Insert 1R233 into
Pin hole on Cap 11.
2. Remove Shoulder pin 6 by tapping
1R233 with hammer.
3. When removing Cap 11, be careful
not to lose Compression spring.
Note: Do not reuse Cap 11 because Pin
hole for Shoulder pin 6 is deformed.
Compression spring
Fig. 6
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -4. Lock Lever
ASSEMBLING
1. Insert Lock pin deeply into the hole for Lock lever of Motor bracket.
Then, tighten M8x16 Set bolt turning it counterclockwise until it stops.
Fig. 7
(1) Assemble Base to the machine. (Refer to the right drawing in Fig. 2)
(2) Assemble Lock lever to Motor bracket as drawn in Fig. 7.
3. Install Lock lever onto the hex head portion of M8x16 Set bolt within the range of
0 degree to 30 degrees. And, place the long arm of Torsion spring 16 so that it is
fixed at the wall beside Lock lever. Then, fasten it with M4x14 Pan head screw.
2. Set Torsion spring 16 in place of Lock lever
as drawn below.
Lock lever
Long arm of Torsion spring 16
30°
Wall
Pan head screw M4x14
Lock pin
M8x16 Set bolt
Lock lever
Torsion
spring 16
Short arm:
into Lock lever
Long arm:
to outside of Lock lever
Note: Fastening torque for
M8x16 Set bolt is 0.5 - 1.0 N·m.
P 6/ 9

Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -5. Stopper on Base complete
[3] -6. Base plate
DISASSEMBLING
ASSEMBLING
ASSEMBLING
Disassemble Stopper as drawn in Fig. 8.
Assemble Stopper by reversing the disassembly procedure. (Refer to Fig. 8)
Note:
1. Thread locker is applied to M6 (-) Flat head screw. After applying “ThreeBond 1342 or Loctite 242”
to the thread portion, drive the screw to Base complete.
2. The fastening torque for M6 (-) Flat head screw is 1.8 - 3.5 N·m.
M4x10 (+) Countersunk head screws are coated with thread locker. While assembling Base plate to Base complete
with removed M4x10 (+) Countersunk head screws, apply “ThreeBond 1342 or Loctite 242” to the thread portion
of the screws.
Fig. 9
M4x10 (+) Countersunk head
screw (4 pcs)
Base plate
1. M6 (-) Flat head screw can be removed by turning it clockwise.
And remove Compression spring 12.
2. Remove Stopper from Base.
Stopper
(-) M6 Flat head screw
Compression 12
Base complete
Fig. 8
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Circuit diagram
Wiring diagram
Switch
Wiring to Switch
Connect Insulated terminals to Switch’s terminals as drawn below.
Terminal No.1Terminal No.2
Fig. D-1
Color index of Lead wire’s sheath
Black
Power supply cord
Line filter
Fig. D-2
Field
Noise suppressor
Terminal block
White
Blue
Brown
White lead wire is used
for some countries
instead of blue.
Closed end splice is used
for some countries
instead of Terminal block.
Black lead wire is used
for some countries
instead of brown.
Line filter is not used
for some countries.
Noise suppressor is not used
for some countries.
Insulated
terminal
Insulated
terminal
Switch
P 8/ 9

Wiring diagram
Fig. D-4
Wiring on Motor housing
(under Switch cover)
Fig. D-3
Wiring of Field lead wires on Motor housing
(under Top cover)
Lead wire
holder
Lead wire holders
Put Field lead wires into
these Lead wire holders.
Fix Field lead wires (white, black)
with Lead wire holders so that they
can not get loose in Motor housing.
Line filter Switch
**Terminal
block
Before setting Switch After setting Switch
Pass Lead wires of Power supply cord
through Line filter, and put it to this
place, if Line filter is used.
Put Lead wires of Power supply
cord into this groove.
Field lead wire
(white)
Field lead wire
(black)
*Noise
suppressor
*Put Noise suppressor to this place, if it used.
**Set Terminal block to this place, if it is used.
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