Memmert HCP105 User manual

HCP
OPERATING MANUAL
HUMIDITY CHAMBER HCP

Manufacturer and customer service
MEMMERT GmbH + Co. KG
Willi-Memmert Strasse 90-96
91186 Büchenbach
Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.memmert.com
Customer service:
Service hotline: [phone]
Service fax: [phone]
E-mail: [email protected]
When calling for service enquiries, please state the appliance number given on the name-
plate (see page 13).
Shipping address for repairs:
Memmert GmbH + Co. KG
Customer service
Willi-Memmert Str. 90-96
91186 Büchenbach
Germany
Please contact our customer service department before sending appliances for repair or
before returning equipment, or the shipment may be refused.
© 2018 MEMMERT GmbH + Co. KG
D39303 | Date 09/2018
Subject to change without notice

D39303 | Date 09/2018 3
About this manual
About this manual
Purpose and target audience
This manual describes the design, function, transport, putting into operation, the actual op-
eration and maintenance of HCP humidity chambers. It is intended for use by trained person-
nel of the owner, who have the task of operating and/or maintaining the respective appliance.
If you are asked to work on the appliance, read this manual carefully before starting. Familiar-
ise yourself with the safety regulations. Only perform work that is described in this manual. If
there is something you do not understand, or certain information is missing, ask your man-
ager or contact the manufacturer. Do not do anything without authorisation.
Versions
The appliances are available in different configurations and sizes. If specific equipment fea-
tures or functions are available only for certain configurations, this is indicated at the relevant
points in this manual.
The functions described in this manual refer to the latest firmware version.
Due to individual configurations and sizes, illustrations in this manual may be slightly different
to the actual appearance. Function and operation are identical.
Other documents that have to be observed
When operating the appliance with the MEMMERT AtmoCONTROL PC software, observe the
separate software manual. To open the AtmoCONTROL software manual, click on “Help” in
the AtmoCONTROL menu bar.
Storage and resale
This operating manual belongs with the appliance and should always be stored where per-
sons working on the appliance have access to it. It is the owner's responsibility to ensure that
persons who are working on or are going to work on the appliance know where to find the
operating manual. We recommend that it is always stored in a protected location close to the
appliance. Make sure that the operating manual is not damaged by heat or humidity. If the
appliance is resold or transported and then set up again at a different location, the operating
manual must remain with it.
For the current version of this operating manual in PDF format, please go to
http://www.memmert.com/en/service/downloads/user-manual/ .

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Contents
1. For your safety 6
1.1 Terms and signs used........................................................................................................... 6
1.2 Product safety and dangers ................................................................................................ 7
1.3 Requirements of the operating personnel.......................................................................... 8
1.4 Responsibility of the owner................................................................................................. 8
1.5 Intended use and improper use.......................................................................................... 8
1.6 Changes and alterations...................................................................................................... 9
1.7 Behaviour in case of malfunctions and irregularities.......................................................... 9
1.8 Switching off the appliance in an emergency .................................................................... 9
2. Construction and description 10
2.1 Design................................................................................................................................ 10
2.2 Description and function .................................................................................................. 10
2.3 Working range................................................................................................................... 11
2.4 Material.............................................................................................................................. 12
2.5 Electrical equipment.......................................................................................................... 12
2.6 Connections and interfaces............................................................................................... 12
2.7 Designation (nameplate)................................................................................................... 13
2.8 Technical data .................................................................................................................... 14
2.9 Applied directives and standards...................................................................................... 15
2.10 Declaration of conformity .................................................................................................15
2.11 Ambient conditions........................................................................................................... 16
2.12 Scope of delivery ............................................................................................................... 16
2.13 Optional accessories.......................................................................................................... 16
3. Delivery, transport and setting up 17
3.1 For your safety ................................................................................................................... 17
3.2 Delivery .............................................................................................................................. 18
3.3 Transport............................................................................................................................ 18
3.4 Unpacking ......................................................................................................................... 18
3.5 Storage after delivery ........................................................................................................ 18
3.6 Setting up .......................................................................................................................... 19
4. Putting into operation 21
4.1 Connect the appliance to the power supply..................................................................... 21
4.2 Establish water supply....................................................................................................... 21
4.3 Switching on...................................................................................................................... 22
5. Operation and control 23
5.1 For your safety ................................................................................................................... 23
5.2 Operating personnel.......................................................................................................... 23
5.3 Opening the door.............................................................................................................. 23
5.4 Loading the appliance....................................................................................................... 24
5.5 Operating the appliance.................................................................................................... 24
5.6 Monitoring function.......................................................................................................... 30
5.7 Graph................................................................................................................................. 35
5.8 Ending operation............................................................................................................... 36
Contents

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Contents
6. Malfunctions, warning and error messages 37
6.1 Warning messages of the monitoring function................................................................37
6.2 Malfunctions, operating problems and appliance errors ................................................ 38
6.3 Power failure...................................................................................................................... 40
7. Menu mode 41
7.1 Overview............................................................................................................................ 41
7.2 Basic operation in menu mode using the example of language selection....................... 42
7.3 Setup.................................................................................................................................. 43
7.4 Date and time.................................................................................................................... 45
7.5 Calibration ......................................................................................................................... 47
7.6 Program............................................................................................................................. 51
7.7 Sounds............................................................................................................................... 52
7.8 Protocol ............................................................................................................................. 53
7.9 USER ID.............................................................................................................................. 54
8. Maintenance and Servicing 55
8.1 Regular maintenance.........................................................................................................55
8.2 Cleaning............................................................................................................................. 55
8.3 Repairs and Service............................................................................................................ 55
9. Storage and disposal 56
9.1 Storage .............................................................................................................................. 56
9.2 Disposal ............................................................................................................................. 56
Index 57

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For your safety
1. For your safety
1.1 Terms and signs used
In this manual and on the appliance itself, certain common terms and signs are used to warn
you of possible dangers or to give you hints that are important in avoiding injury or damage.
Observe and follow these notes and regulations to avoid accidents and damage. These terms
and signs are explained below.
1.1.1 Terms used
WARNING
Warns of a dangerous situation that might lead to death or
serious injuries
CAUTION
Warns of a dangerous situation that might lead to moderate
or minor injuries
NOTICE
Warns of material damage
1.1.2 Signs used
Danger of electrocu-
tion
Fire hazard Danger of burns Danger from hot
steam
Do not tilt Wear safety
boots
Disconnect the
mains plug
Observe information
in separate
manual

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For your safety
1.2 Product safety and dangers
The appliances described in this manual are technically sophisticated, manufactured using
high-quality materials and subject to many hours of testing in the factory. They reflect the
state of the art and comply with recognised technical safety regulations. However, there are
still risks involved, even when the appliances are used as intended. These are described below.
WARNING
After removing covers, live parts may be exposed. Touching these
can lead to an electrical shock. Disconnect the mains plug before
removing any covers. Work on the electrical system must only be
performed by qualified electricians.
WARNING
When loading the appliance with an unsuitable chamber load, poi-
sonous or explosive vapours or gases may be produced. This could
cause the appliance to explode, and people could be severely injured
or poisoned. The appliance may only be loaded with materials/test
objects which do not release any toxic or explosive vapours when
heated (see also chapter Intended use and improper use on page
8).
WARNING
Hot steam can build up inside the appliance. You could be scalded
on opening the door. Allow the appliance to cool before opening the
door.
WARNING
Depending on operation, the surfaces in the interior of the appliance
and the chamber load may still be very hot after the appliance is
switched off. Touching these surfaces can cause burns. Wear heat-
resistant protective gloves or wait until the appliance cools down
before touching.
WARNING
Leaving the door open during operation can cause the appliance to
overheat or pose a fire hazard. Do not leave the door open during
operation.
WARNING
Condensation in the electrical components may cause short circuits.
After transporting or storing the device under humid conditions, re-
move it from its packaging and let it ventilate for at least 24 hours in
normal environmental conditions. Do not connect the device to the
mains power during this time.

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For your safety
1.3 Requirements of the operating personnel
The appliance may only be operated and maintained by persons who are of legal age and
have been instructed accordingly. Personnel who are to be trained, instructed or who are un-
dergoing general training may only work with the appliance under the continuous supervision
of an experienced person.
Repairs may only be performed by qualified electricians. The regulations in the separate service
manual must be observed.
1.4 Responsibility of the owner
The owner of the appliance
►is responsible for the flawless condition of the appliance and for it being operated in ac-
cordance with its intended use (see chapter 1.5);
►is responsible for ensuring that persons who are to operate or service the appliance are
qualified to do this, have been instructed accordingly and are familiar with the operating
manual at hand;
►must know about the applicable guidelines, requirements and operational safety regula-
tions, and train staff accordingly;
►is responsible for ensuring that unauthorised persons have no access to the appliance;
►is responsible for ensuring that the maintenance plan is adhered to and that maintenance
work is carried out properly (see page 55);
►has to ensure that the appliance and its surroundings are kept clean and tidy, for example
through corresponding instructions and inspections;
►is responsible for ensuring that personal protective clothing is worn by operating person-
nel, e.g. work clothes and safety shoes.
1.5 Intended use and improper use
Humidity chambers may be used exclusively for temperature and climate testing of materials
and substances in the context of the procedures and specifications described in this manual.
Any other use is improper and may result in hazards and damage.
The appliance is not explosion-proof (does not comply with the German occupational health
and safety regulation VBG 24). The appliance may only be loaded with materials and sub-
stances which cannot form any toxic or explosive vapours at the set temperature and which
cannot explode, burst or ignite.
The appliance may not be used for the drying, evaporation and burning-in of paints or similar
materials, the solvents of which could form an explosive mixture when combined with air. If
there is any doubt as to the composition of materials, they must not be loaded into the appli-
ance. Potentially explosive gas-air mixtures must not form, neither in the chamber nor in the
direct vicinity of the appliance.

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For your safety
1.6 Changes and alterations
No unauthorised changes or alterations may be made to the appliance. No parts may be
added or inserted which have not been approved by the manufacturer.
Unauthorised changes or alterations result in the CE declaration of conformity losing its valid-
ity, and the appliance may no longer be operated.
The manufacturer is not liable for any damage, danger or injuries that result from unauthor-
ised changes or alterations, or from non-compliance with the provisions in this manual.
1.7 Behaviour in case of malfunctions and irregularities
The appliance may only be used in a flawless condition. If you as the operator notice irregu-
larities, malfunctions or damage, immediately take the appliance out of service and inform
your superior.
You can find information on troubleshooting from page 37.
1.8 Switching off the appliance in an emergency
Press the main switch at the ControlCOCKPIT (Fig. 1) and
disconnect the power plug. This disconnects the appliance
from the power supply at all poles.
ON
O
O
ON
N
N
N
O
O
N
O
Fig. 1
Switch off the appliance by press-
ing the main switch

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Construction and description
2. Construction and description
2.1 Design
1
2
3
4
6
5
7
Fig. 2 Design of HCP humidity chambers
1 ControlCOCKPIT with capacitive function
keys and LCD displays (see page 25)
2 On/Off switch (see page 22)
3 Chamber fan
4 Stainless steel perforated sheet
5 Inner glass door
6 Nameplate (see page 13)
2.2 Description and function
Air is heated inside the appliance by means of large-area all-round heating. Humidification of
the interior is achieved by evaporating water from a tank at a set rate by means of a hot-air
generator on the rear side of the appliance. The sterile hot steam is introduced into the inte-
rior underneath the fan and mixed with the air current. Dehumidification takes place through
the metered supply of fresh air via a sterile filter.