Mercia Garden Products 01OSBA0304SDNW-V1 Instruction manual

P 1
01OSBA0304SDNW-V1
3X4 Apex Shed: Single Door No Window
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code

21 3456
50mm Screw x22
40mm Screw x32
Felt Tacks x30
20mm Screw x8
30mm Screw x26
Pre Assembly
Remove transportation blocks from
the bottom of each panel before
beginning assembly. Each Panel
should have two blocks.
30mm Black Screw x2
Step 1
Place the door (No.6) into the door
gable (No.1) ensuring an even gap
all the way around.
Secure the hinges (No.14) to both
the door gable and door using
7x30mm screws per hinge. Ensure
the hinges are spaced evenly apart
from the top and bottom of the
door.
14x30mm screws 14
1
6
14
14
Pre drill
hole
30mm
screw
P 2
01OSBA0304SDNW-V1
Overall Dimensions:
Width = 1313mm
Depth = 859mm
Height = 1856mm
Base Dimensions:
Width = 1180mm
Depth = 795mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door Panel
AI-01SHPDG1129X1832-V1
Door Panel
AI-01SHPPG1129X1832-V1
Plain Panel QTY2
AI-01OSBAPS800X1567-V1
Floor
AI-01OSBF795X1180-V1
Roof QTY2
OSB8-835X715MM
Door
AI-01MBDS1600X663-V1
7
9
Cover Trim QTY4
S1245-1560MM
8
Facia QTY4
S1260-694MM
Eaves Frame QTY2
F2828-835MM
12
10
Ridge Bar
F2828-744MM
11
Diamond Finial
L Bracket QTY2
PI-07-0012
13
15
Turn Button QTY2
PI-07-0034
14
10”T Hinge QTY2
PI-07-0021
Felt
Nail Bag

Step 3
Place the plain gable (No.3)
and one of the plain panels
(No.2) on to the oor and x
the corners together using
3x50mm screws.
Do not secure the building to
the oor until the roof is
secured in place.
*Ensure the plain gable is tted on
the inside of the plain panel. Screw
through the plain gable framing
into the framing of the plain panel.
3x50mm screws
Step 2
Place the oor (No.4) on a rm and
level base. Ensure the base has
suitable drainage free from areas
where water can collect. See front
page for base requirments.
Pre drill
hole
50mm
screw
3
2
Step 4
Place the plain gable (No.3)
and the assembled door
gable (No.1) on to the oor
and x the corners together
using 3x50mm screws per
corner.
Do not secure the building to
the oor until the roof is
secured in place.
*Ensure the door gable is tted on
the inside of the plain panel. Screw
through the door gable framing
into the framing of the plain panel.
9x50mm screws
Pre drill
hole
50mm
screw
3
Step 5
Place the ridge bar (No.10) between
the plain and door gable. Ensure the
top corners of the ridge bar sit ush
with the top point of the gables.
Fix the ridge bar to the the gables
using an L bracket (No.12) and
4x20mm screws per bracket.
8x20mm screws
Pre drill
hole
20mm
screw
P 3
Please retain product label and instructions for future reference
4
1
10
12
12
10
12

Step 6
Fix both eaves frame (No.9) to the
edge of both roof panels (No.5)
taking care to attach the eaves
frames to the edge of the roof panel
that matches their lengths.
Fix the roof sheets to the roof
ensuring they come together at the
top using 10x40mm screws per roof
sheet.
*Ensure to screw the roof sheets
into the framing of the panels and
the ridge bar.
20x40mm screws
Pre drill
hole
40mm
screw
Step 7
Once the roof has been fully secured
the building can be xed to the oor.
Screw down through the framing of
the panels and into the oor bearers
using 2x50mm screw for the side
panels and 3x50mm screws for the
gables.
10x50mm screws
Pre drill
hole
50mm
screw
55
P 4
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
9
5
Step 8
Cut the felt (No. 15) into one sheet
and lay onto the roof as shown in
the illustration.
*Ensure there is approximately
50mm of overhanging felt around
the building.
Fix the felt onto the building using
30x felt tacks at 100mm intervals.
Felt size: 1530mm
30x felt tacks.
Pre drill
hole
50mm
screw
HANDLE
WITH CARE
12
3
4
15

It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
7
8
8
P 5
Please retain product label and instructions for future reference
8
8
11
11
Step 9
Fit the cover trims (No.7) over the
corners and secure in place using
3x30mm screws per cover trim.
*Ensure the cover trims are tted
with the bottom ush to the bottom
of the gable boarding.
12x30mm screws
Pre drill
hole
30mm
screw
Step 10
Attach the facias (No.8) to the roof
leaving a slight overhang at the top
and ensuring the facias meet the
eaves frame.
Attch the shed diamond nial
(No.11) over the facias centrally.
Screw the facias on over the felt to
secure in place with 40mm screws as
shown in the diagram.
12x40mm screws
Pre drill
hole
40mm
screw
Step 11
Fit the turn buttons (No.13) to the
door gable in such a way that the
door can be securely held in place.
*It is important to t these turn
buttons as they help to ensure that
the door stays in place rather than
exing in moist atmpospheric
conditions.
2x30mm black screws
Pre drill
hole
30mm
screw
7
7
7
13