Mercia Garden Products 01OVLPA0507DDFW-V1 Instruction manual

N/A
Overlap
Cladding
Shiplap
Cladding
Solid Sheet
Roof
T&G Roof
Solid Sheet
Floor
T&G Floor
Fixed
Windows
Opening
Windows
No
Windows
For Assistance Please
Contact Customer Care on
01636 880514
2mm Drill bit
x2
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be erected by two
adults
For ease of assembly, it is advisable to
pilot drill all screw holes and ensure
all screw heads are countersunk.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand
(not supplied) including a Phillips screwdriver, Stanley knife, wood saw,
step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather
conditions. For the duration of heavy or extended periods of rain, swelling of the
wood panels may occur. Warping of the wood may also occur during excessive
dry spells due to an interior moisture loss. Unfortunately, these processes cannot
be avoided but can be helped. It is suggested that the outdoor building is
sprayed with water during extended periods of warm sunshine and sheltered as
much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to
protect the product during transit and for upto 3 months against mould. To
validate your guarantee and ensure longevity of the product, it is ESSENTIAL the
building is treated with a wood preserver within the rst three months of
assembly and thereafter in accordance with the manufactures recommenda-
tions. Care must be taken to ensure the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Whilst all products manufactured are made to the
highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot
accept responsibility for your safety whilst erecting or
using this product.
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces
of the timber. You are strongly advised
to wear gloves when working with or
handling rough sawn timer.
**Protim Fentex E5**
Biocidal Product Regulation (EU 528/2012) Article 58 Information
Protim Fentex E2 preserved wood is a “treated article”which incorporates biocidal products.
Wood correctly preserved with Protim Fentex E2 is protected against mould in storage.
Contains: IPBC (3-iodo-2-propynyl-N-butyl carbamate) and propiconazole.
Wear gloves when handling freshly treated wood.
Avoid breathing dust when cutting treated or untreated wood.
Dispose of o-cuts responsibly – do not burn.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer
to diagrams for the base dimensions, The base should be slightly smaller than
the external measurement of the building, i.e. The cladding should overlap the
base, creating a run o for water. It is also recommended that the oor be at
least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Please retain product label and instructions for future reference
P 1
General Instructions
01OVLPA0507DDFW-V1
5x7 Overlap apex shed with double doors, fixed windows, solid sheet floor and roof.
01OVLPA0507DDFW-V1-NW
5x7 Overlap apex shed with double doors, no windows, solid sheet floor and roof.
01OSBA0507DDFW-V1
5x7 Shiplap apex shed with double doors, fixed windows, solid sheet floor and roof.
01OSBA0507DDFW-V1-NW
5x7 Shiplap apex shed with double doors, no windows, solid sheet floor and roof.
01SHPA0507DDOW-V1
5x6 Shiplap apex shed with double doors, opening windows,T&G floor and roof.
01SHPA0507DDOW-V1-NW
5x7 Shiplap apex shed with double doors, no windows,T&G floor and roof.
Refer to the instructions pages for you specic product code

P 2
01OSBA0507DDFW-V1 & 01OSBA0507DDNW-V1
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
01OSBA0507DDFW-V1
01OSBA0507DDFW-V1-NW
Overall Dimensions:
Length = 1514cm
Width = 2106cm
Height = 2061cm
Base Dimensions:
Length = 2066cm
Width = 1456cm
Building content
Door Gable Back Gable Plain Side
- NW ONLY
Window Panel
- FW ONLY
123 4 567
9
10
11
12
13
16
Fascia 1186mm x4
Fixed Window Strip 546mm x3 - FW ONLY
Cover Trims 1575mm x4
Door Strip 1024mm
Ridge Bar 1434mm
Door Strip 530mm
Door Block 140mm x2
Finial x2
Roof
x2
Floor Door
x2
8
14
15
Door Beading Strip 1590mm x2 T Hinge
Qty 4
Plastic Window Cill
- FW ONLY
Felt
Styrene
Qty 1
- FW ONLY
23
22
21
L-Bracket
Qty 2
20
Turn Button
Qty 3
18 19
Eaves Frame 1517mm x2
17
Nail Bag
Felt Tacks x 80
20mm Screw x 13
30mm Black Screw x 3
30mm Screw x 73
40mm Screw x 44
50mm Screw x 28
Remove transportation
blocks from the bottom
of each panel before
beginning assembly. Each
Panel should have two
Pre Assembly
30mm
screw Pre drill
hole
Fix the T Hinges onto the
doors and door frame as
shown. Ensure that the
screws go through the
cladding and into the
framing behind.
28x30mm screws
1
7
7
22

P 3
Step 1
6
Place floor on firm and level base, ensure
base has suitable drainage free from areas
where water can collect. (See front page on
base requirements).
Do not secure the building to the
floor until the roof is fitted. Fix the
panels onto the floor using 50mm
screws in alignment with the floor
joists
Fix the corners with 50mm screws
as shown in diagram.
Position the panels so there is equal spacing
between the floor and cladding on all 4 sides
Step 2
3
2
3x50mm Screws
Pre drill
hole
50mm
screw
Step 3
9x50mm Screws
Fix the corners with 50mm
screws as shown in diagram.
1
Pre drill
hole
50mm
screw
Use part 3 for a no window
building and part 4 for a
windowed building
4 or 3
Step 4
8x20mm Screws
Place the ridge bar in between the front
and back gables. Ensure the top corners
of the ridge bar sit flush with the top
points of the door gable. Fix the ridge bar
to the gable using one L bracket for each
end.
Fix with 4x20mm screws each
15
20
20mm
screw Pre drill
hole

P 4
Step 5
Fix an eaves frame to each roof sheet
using 3x30mm screws per eave.
Fix the roof sheets to the roof ensuring
they come together at the top using
40mm screws directly through the roof
sheet at the top. Make sure to attach the
roofs to the ridge bar.
17
5
6x 30mm Screws
28x 40mm Screws
40mm
screw
Pre drill
hole
Pre drill
hole 30mm
screw
Step 6
bOnce the roof is fixed
attach the building to
the floor with 50 mm
screws.
16x 50mm Screws
50mm
screw Pre drill
hole
64x Tacks
Felt
tacks
21
HANDLE
WITH CARE
12
3
4
Step 7
Cut the felt into 1617mm long
sheets and lay onto roof as
shown in diagram ensuring
there is overhang around the
sides then nail the felt tacks
every 100mm.
Lay the capping felt over the
centre of the apex as shown
in the diagram ensuring there
is overhang around the sides.

P 5
Fit the Cover Trims to the front
and back of the building as
shown in the illustration using
30mm screws.Trim the length
of the cover trims to the
required size before fitting if
necessary.
Pre drill to avoid splitting.
12x30mm Screws
10
Step 8
10
10
10
30mm
screw Pre drill
hole
Step 9
16x40mm Screws
Attach the faiscas to the roof
leaving a slight overhang at the
top.
Fit the fascias to the roof over
the felt and secure in place with
40mm screws as shown.
Pre drill to avoid splitting.
40mm
screw Pre drill
hole
16
16
8
8
8
8
Step 10
23
19
Side View Place the
plastic window
cill onto the
Window Panel
in the same
way as shown
on both
diagrams to the
left.
Fit the styrene sheets on top of
the window cill.
When positioning the styrene
sheets ensure there is an equal
distance between them and at
either side of the windows.
Fix the window strips to the two
pieces of framing that sit
alongside the outside edges of
the window with 3x30mm
screws for each strip.
Attach the three window strips
at either side of the windows
using 3x30mm screws each.
Make sure the screws enter the
framing in the window panel
and not the styrene.
9x30mm Screws
For the no window version go to step 11
9
9
9
9
9
9
30mm
screw Pre drill
hole
6x30mm Screws
30mm
screw Pre drill
hole
9
9
19

P 6
Step 11
b
c
Use 4x30mm Screws to fix
each beading strip onto the
door gable. Ensure that the
screw is parallel with the
door frame when fixing the
strip to the door gable as
shown in the close up view.
Attach the turn button to
the top and bottom door
blocks with 1x30mm screw
for each one.
First line up the door blocks
at the top and bottom of the
doors.Then fix with
2x30mm screws by screwing
through the outside of the
door into the block.
8x30mm Screws
2x30mm Black Screws
4x30mm Screws
b ca
13
18
14
a
13
30mm
screw
30mm
screw
30mm
screw
12
11
18
Step 12
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
Use 5x20mm screw to fix the
door strips to the master
door (Right door panel)
Note - Door Strips must be
attached to master door!
Use 1x30mm black screw to
fix the turn button onto the
slave door (left door panel)
5x20mm Screws
1x 30mm Black Screw
20mm
screw
Pre drill
hole
Pre drill
hole
30mm
screw