Mercia Garden Products 03LBRO1008-V7 Instruction manual

P 1
03LBRO1008-V7
10x8 Combi Summerhouse
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUSTpilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk

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P 2
03LBRO1008-V7
Overall Dimensions:
Width = 3114mm
Depth = 2512mm
Height = 2146mm
Base Dimensions:
Width = 3016mm
Depth = 2413mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
10
Door Panel Back Panel Short Panel Short Window
Panel
AI-03LBRO1008-V7DP
Internal Panel
Floor Roof Storage Back
Panel
Storage Door
Panel
Plain Panel
1
Storage Door
Slave Door
Master Door
AI-03LBRO1008-V7MD
Under Roof
Storage Gable Left Veranda Small Floor
Double Boarded Gable Top
Gable Top Right
Gable Top Left
Storage Gable Right
5xFloor Blocks - 28x28x400mm
Cover Trim A - 12x56x1980mm
2x Cover Trim B - 12x56x2000mm
Cover Trim C - 12x56x2011mm
Cover Trim D - 12x56x2040mm
Cover Trim E - 12x56x2070mm
2x Cover Trim F - 12x56x2080mm
4x Front Fascia - 12x134x1250mm
2x Side Fascia - 12x134x1557mm
F2828-400mm
S12134-1557mm
Fixing Kit
Door Stop
32 33
Felt
34 35
36 37
38
Press Lock
Chrome Handle
4x Barrel Bolt
2x Door Handles
Fixing Kit continues on P3
AI-03LBRO1008-V7BP AI-03LBRO1008-V7SPP
AI-03LBRO1008-V7SWP
AI-03LBRO1008-V7INP
AI-03LBRO1008-V7F AI-03LBRO1008-V7R
AI-03LBRO1008-V7SBP AI-03LBRO1008-V7STD
AI-03LBRO1008-V7PP
AI-03LBRO1008-V7SGL AI-03LBRO1008-V7SGR AI-03LBRO1008-V7UR AI-03LBRO1008-V7V AI-03LBRO1008-V7SF
AI-03LBRO1008-V7GTDB
AI-03LBRO1008-V7GTR
AI-03LBRO1008-V7GTL
S12134-1250mm
S1256-1980mm
S1256-2000mm
S1256-2011mm
S1256-2040mm
S1256-2070mm
S1256-2080mm
QTY x2 QTY x2
AI-03LBRO1008-V7SD AI-03LBRO1008-V7STD
PLY TRIANGLE
PI-07-0162
PI-07-0067
PI-07-0162
PI-07-0001
31
2x Door Trim - 16x60x1698mm
F1660-1698mm (rounded edge)
2x Press Lock Base-
28x28x95mm
F2828-95mm
17b
Plain Door
AI-03LBRO1008-V7SD

40
41
42
PI-02-0352
P 3
Please retain product label and instructions for future reference
*This building can be built with the shed on the LEFT hand side. Follow the
same steps but be aware to position panels to the opposite side.*
12x Butt Hinge
Key Plate
4x Turn Button
Nail BagFixing kit cont..
Pre Assembly
Before assembling remove the transportation
blocks from the bottom of each panel.
PI-07-0066
PI-07-0017
PI-07-0034
39
Mortice Lock
PI-07-0017
50mm Screw x 119
Felt Tacks x 165
30mm Screw x 162
10mm Screw x 8
30mm Black Screw x 4
70mm Screw x 10
Step 1
Secure the oor (No. 6) to the
Floor Blocks (No.22) and 10x30mm
screws per oor.
10x30mm Screws
Pre drill
hole
30mm
screw
Pre drill
hole
30mm
screw
6
22
Step 2
Place the 2 oor panels (No. 6) onto a rm
and level base, ensuring the
base has suitable drainage & is free from
areas where standing water can collect.
Secure the oors together using 10x30mm
screws per oor.
10x30mm Screws
6
6
15
Step 3
Flip over the two oor boards (No. 6)
Place the small oor (No. 15) ush against
the assembled oor and x to (No. 6)
Using 4x50mm screws x the small oor in
place as shown in the diagram.
4x50mm Screws
Pre drill
hole
50mm
screw
6
*This building can be built with the shed on the LEFT hand side. Follow the
same steps but be aware to position panels to the opposite side.*

1
4
5
3
2
P 4
Please retain product label and instructions for future reference
Step 4
Fix the side of the short panel (No. 3)
against the framing of the back panel (No. 2)
with 3x50mm screws as shown in diagram.
Do not secure the building to the Floor
until the roof is tted.
3x50mm Screws
2
3
Step 5
Fix the side of the short panel (No. 3)
against the side of the short window panel
(No. 4) with 3x50mm screws as shown in
diagram.
Do not secure the building to the Floor
until the roof is tted.
3x50mm Screws
Step 6
Fix the side of the Internal Panel (No. 5)
against the framing of the Back Panel (No. 2)
with 3x50mm screws as shown in
diagram.
Do not secure the building to the Floor
until the roof is tted.
3x50mm Screws
Pre drill
hole
70mm
screw
Step 7
Place the door panel (No. 1) onto the
assembly between the Window Panel
(No. 4) and Internal Panel (No. 5). Fix with
6x70mm screws as shown in diagram
internally.
Do not secure the building to the Floor
until the roof is tted.
6x70mm Screws
45
Pre drill
hole
50mm
screw
Pre drill
hole
50mm
screw
Pre drill
hole
50mm
screw

21
P 5
Please retain product label and instructions for future reference
Step 8
Place the Gable Top Left/Right (No. 21/No. 20)
upon the top of the side panel, slotting
the groove of the boarding on the gable
into the tongue of the side panel as shown and
screw internally.
Fix with 4x50mm screws per gable top as
shown in diagram.
8x50mm Screws
8
Step 9
Fix the side of the Storage Back Panel (No. 8)
against the side of the Back Panel (No. 2)
with 3x50mm screws as shown in
diagram.
Fix with 3x50mm screws per gable top as
shown in diagram.
**Be careful to ensure positions of
screws do not interfere with previously
placed screws**
3x50mm Screws
Step 10
Fix the side of the Side Panel (No. 10)
against the framing of the Storage Back
Panel (No. 8) with 3x 50mm screws as
shown in diagram.
Fix with 3x50mm screws per gable
top as shown in diagram.
Do not secure the building to the
Floor until the roof is tted.
3x50mm Screws
20
10
Step 11
Place the Double Boarded Gable Top (No. 19)
on top of the Side Panel (No. 10) slotting
the groove of the boarding on the gable
into the tongue of the side panel as shown.
Fix with 4x50mm screws per gable top as
shown in diagram.
4x50mm Screws
19
2
8
10
Pre drill
hole
50mm
screw
Pre drill
hole
50mm
screw
Pre drill
hole
50mm
screw
Pre drill
hole
50mm
screw

P 6
Please retain product label and instructions for future reference
Please retain product label and instructions for future reference
11 12
Step 12
Place the Storage Gable Sides Left/Right
(No. 11/12) against the sides of the Internal
(No. 5)and Side Panel (No. 10)with the
boarding facing outwards as shown.
Fix with 3x50mm screws per gable as
shown in diagram.
Do not secure the building to the Floor
until the roof is tted.
6x50mm Screws
Pre drill
hole
50mm
screw
External
Aeriel view
Internal
Master Door
16
40
Step 12a
Fix the hinge (No. 40) to the
frame and master door (No. 16)
18x30mm Screws
Pre drill
hole
30mm
screw
External
Aeriel view
Internal
Slave Door
Plain Door Frame
40
17
17b
Step 12b
Fix the hinges (No. 40) to the
Slave door & plain door (No. 17, 17b)
and attach to the door frame.
36x30mm Screws
Pre drill
hole
30mm
screw
Step 12c
Fit the mortice lock (No. 39) into
the recess and x in place with the screws
provided. Fit the key plate(No. 41) to the
opposite door using the 4X30mm screws
provided.
Fix door handles (No. 38) using 8x30mm
screws.
Fix the Door Cover Strips (No. 31) in
positionas shown then t barrel bolts
(No. 37) to top and bottom of the door
strips as shown in diagram. Use 4x10mm
screws per barrel bolt.
Ensure doors open and close freely.
10x30mm Screws
8x10mm Screws 39
41 The Mortice Lock is Reversible
38
37
Pre drill
hole
30mm
screw 10mm
screw
31
31

Please retain product label and instructions for future reference
Step 13b - Fitting Door
Secure the 3x hinge (No. 40) to the
storage door (No. 18) and the
storage door panel (No. 9).
*You will need to open the
door in order to t the hinges
Do not secure the building to the Floor
until the roof is tted.
18x30mm Screws
Pre drill
hole
50mm
screw
P 7
9
18
Pre drill
hole
70mm
screw
Step 14
Lay the Veranda (No. 14) face down, side by side
and x together with 3x70mm screws
as shown in the diagram, to secure the
two Verandas together.
3x70mm Screws
14
14
Step 13
Place the Storage Door panel
(No. 9) against the end of the Storage
Gable Sides (No. 11/12) and x into position
internally.
Fix with 3x50mm screws per side internally as
shown in diagram.
Do not secure the building to the Floor
until the roof is tted.
6x50mm Screws
Pre drill
hole
50mm
screw
911
12
Storage Door
Storage Door hinges tted on the right
hand side of the door which means that
your door will open on the left side.
Storage Door Panel
External
Aeriel view
Internal
40
18
6
40

Please retain product label and instructions for future reference
Step 16b
Fix the two Roof panels together using
50mm oset from each other as shown
in the diagram.
Do not secure the building to the Floor
until the roof is tted.
8x50mm Screws
Step 16a
Place the Roof Panels (No. 7) onto the top
of the building. Allign the 2 Roof Panels
so they sit square before xing into postion.
Do not secure the building to the Floor
until the roof is tted.
7
Pre drill
hole
50mm
screw
P 8
7
Step 15
Place the assembled Verandas (No. 14) ush to the
building as shown to make sure the building
is square.
11
11
Step 16c
Screw internally with 8x50mm screws
securing the roof
panels (No. 11) x 2 to all of the panels on
the front of the building
Do not secure the building to the
Floor until the roof is tted.
*External panels not shown
7x50mm Screws
Pre drill
hole
50mm
screw

Please retain product label and instructions for future reference
Step 17a
Once the Roof is aligned and secure the
Floor can be xed into postion.
Fix the building into place by screwing
through the panel into the oor making
sure to screw into the oor bearers.
*External panels not shown
15x50mm Screws
Step 17b
Continue to x the building into place by
screwing through the panel into the oor
making sure to screw into the oor bearers.
*External panels not shown
11x50mm Screws
Step 18
Place the Under Roof(No. 13) into position,
making sure it is ush to the Door panel
and Storage section.
Fix in place making sure to screw through
the Roof framing. Pre-drill holes rst.
10x30mm Screws
Pre drill
hole
50mm
screw
Pre drill
hole
50mm
screw
Pre drill
hole
30mm
screw
P 9
13

HANDLE
WITH CARE
12
3
4
Please retain product label and instructions for future reference
Step 19
Cut the Felt (No. 34) into 3 sheets and lay
onto the roof.
*Ensure there is approximately 50mm of
overhang around the building.
Fix into place using 165x felt tacks at
100mm intervals.
165x Felt tacks Felt Length 3224mm
34
Step 20
Fix the Fascias (4x No. 29and 2x No. 30)
into position as shown.
No. 30are for the front and No. 29are
for the side.
Fix in place using 18x30mm screws.
18x30mm Screws
Step 21
Fix the Cover Trims (No. 23,2x No. 24,
No. 25, No.26, No.27and 2x No. 28) into
position as shown.
Fix each strip into position using 3x30mm
screws per trim.
24x30mm Screws
29
30
27
28 26
24
28
23
24 25
P 10
Felt tacks
29
29
29
30
Pre drill
hole
30mm
screw
Pre drill
hole
30mm
screw
1.
2.
3.

Please retain product label and instructions for future reference
Step 23
Pre drill holes and then x Chrome Handle
(No. 36) using 45mm bolt as shown in diagram.
Fix Door Stop (No. 32) to bottom right of door
panel at the back. Use 3x30mm screws.
2x45mm Bolt
3x30mm Screws
Pre drill
hole
30mm
screw
36
Step 22
To x the lock to the Shed Door, rst x the Door
Blocks (No. 33) either side of the centre framing
of the Door with 4x40mm screws.
Once the Door Blocks are in place the Lock (No. 35)
can be xed in place as shown with 4x30mm
screws, making sure to align the key hole of the
lock to the key hole of the door.
4x30mm Screws
4x40mm Screws
33
35
Pre drill
hole
30mm
screw
40mm
screw

It is ESSENTIAL that you apply wood treat-
ment immediately after the building has
been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
Please retain product label and instructions for future reference
Step 24
Enjoy your Combi-Summerhouse.
30mm
screw
Button
Step 24
Attach two Turn Buttons (No. 42) to the Storage
Door panel towards the top and bottom of the door.
Using black screws ensure the screws go through
into the Storage Door Panel framing.
Attach two further Turn Buttons to the Slave
Door at the top and bottom of the door using
black screws.
These Turn Buttons help to keep your doors
straight during high and low levels of
moisture content in the air.
4x30mm Black Screws
Pre drill
hole
42