Mercia Garden Products 01OVLPRA0604SDFW-V1 Instruction manual

N/A
Overlap
Cladding
Shiplap
Cladding
Solid Sheet
Roof
T&G Roof
Solid Sheet
Floor
T&G Floor
Fixed
Windows
Opening
Windows
No
Windows
For Assistance Please
Contact Customer Care on
01636 880514
2mm Drill bit
x2
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be erected by two
adults
For ease of assembly, it is advisable to
pilot drill all screw holes and ensure
all screw heads are countersunk.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand
(not supplied) including a Phillips screwdriver, Stanley knife, wood saw,
step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather
conditions. For the duration of heavy or extended periods of rain, swelling of the
wood panels may occur. Warping of the wood may also occur during excessive
dry spells due to an interior moisture loss. Unfortunately, these processes cannot
be avoided but can be helped. It is suggested that the outdoor building is
sprayed with water during extended periods of warm sunshine and sheltered as
much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to
protect the product during transit and for upto 3 months against mould. To
validate your guarantee and ensure longevity of the product, it is ESSENTIAL the
building is treated with a wood preserver within the rst three months of
assembly and thereafter in accordance with the manufactures recommenda-
tions. Care must be taken to ensure the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Whilst all products manufactured are made to the
highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot
accept responsibility for your safety whilst erecting or
using this product.
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces
of the timber. You are strongly advised
to wear gloves when working with or
handling rough sawn timer.
**Protim Fentex E5**
Biocidal Product Regulation (EU 528/2012) Article 58 Information
Protim Fentex E2 preserved wood is a “treated article”which incorporates biocidal products.
Wood correctly preserved with Protim Fentex E2 is protected against mould in storage.
Contains: IPBC (3-iodo-2-propynyl-N-butyl carbamate) and propiconazole.
Wear gloves when handling freshly treated wood.
Avoid breathing dust when cutting treated or untreated wood.
Dispose of o-cuts responsibly – do not burn.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer
to diagrams for the base dimensions, The base should be slightly smaller than
the external measurement of the building, i.e. The cladding should overlap the
base, creating a run o for water. It is also recommended that the oor be at
least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Please retain product label and instructions for future reference
P 1
General Instructions
Refer to the instructions pages for you spoecic product code
01OVLPRA0604SDFW-V1
6x4 Overlap Reverse Apex Single Door Fixed Window
01OVLPRA0606SDFW-V1
6x6 Overlap Reverse Apex Single Door Fixed Window
01OVLPRA0806SDFW-V1
8x6 Overlap Reverse Apex Single Door Fixed Window
01OSBRA0806SDFW-V1
8x6 Shiplap Reverse Apex Single Door Fixed Window
01OVLPRA1006SDFW-V1
10x6 Overlap Reverse Apex Single Door Fixed Window

P 17
01OVLPRA1006SDFW-V1
Overall Dimensions:
Length = 3028mm
Width = 1905mm
Height = 2217mm
Base Dimensions:
Length = 1757mm
Width = 2974mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Building content
Door Panel
2
145
6
Plain Panel Plain Gable
Qty 2
Floor
Qty 2
Door
Roof Sheet
Qty 2
3
Small
Plain
Panel
Qty 2
78
9
11
12
13
10
Ridge Bar - 1462mm Qty 2
Cover Trim - 1800mm Qty 6
Door Strip - 1590mm Qty 2
Eaves Frame - 1502mm Qty 4
Fascia - 1016mm Qty 4
Finial x2
Truss Frame - 932mm Qty 2
Truss Support Bar - 450mm Qty 1
Truss Block - 140mm Qty 2
Door Block- 140mm Qty 1
Panel Block- 120mm Qty 2
14
15
16
17
18
23
Window Qty 1
T Hinge
Qty 2
Felt
L-Bracket
Qty 2
Turn Button
Qty 2
Pad Bolt
Qty 1
19
20 21
22
25
24
U Channel
Nail Bag Felt Tacks x 100
20mm Screw x 6
30mm Black Screw x 2
30mm Screw x 86
50mm Screw x 50
40mm Screw x 80
Remove transportation
blocks from the bottom
of each panel before
beginning assembly. Each
Panel should have two
Pre Assembly
Fix the T Hinges onto the
door and door frame as
shown. Ensure that the
screws go through the
cladding and into the
framing behind.
14x30mm screws
30mm
screw
Pre drill
hole
1
5
20

P 18
Please retain product label and instructions for future reference
Step 1
4
4
12x30mm Screws
Place floor on firm and level base, ensure
base has suitable drainage free from areas
where water can collect. (See front page on
base requirements).
Attach the floors using 12 x 30mm screws
30mm
screw
Pre drill
hole
Do not secure the building to the
floor until the roof is fitted.
Fix the corners with 50mm screws
as shown in diagram.
Position the panels so there is equal spacing
between the floor and cladding on all 4 sides
Step 2
2
3
7x50mm Screws
Pre drill
hole
50mm
screw
6
Step 3
13x50mm Screws
Fix the corners with 50mm
screws as shown in diagram.
Pre drill
hole
50mm
screw
1
3
6
Step 4 24 8
8
22 22
Ridge Bar Assembly
Position the two parts of the
ridge bar within the ‘U’
channel and secure from
either side with 3 x 30mm
screws and 4 x 30mm screws
from underneath. Secure an
‘L’ bracket to either end of
the ridge bar using 2 x
30mm screws per bracket.
18x30mm Screws
Place the roof support bar
in between the front and
back panels. Ensure the top
corners of the support bar
are ush with each top
point. Secure in place using
the L Bracket on each end
with 4x30mm screws.
30mm
screw Pre drill
hole

P 19
Please retain product label and instructions for future reference
Step 5
i)Position a truss frame to the
ridge bar sloping down towards
the building side, ensure it is
central to the ridge bar. Fix with a
50mm screw through the ridge
bar into the truss frame.
ii) Align the second truss frame
with the rst on the opposite side
of the ridge bar and x with a
50mm screw at an angle as
illustrated.
ENSURE SUPPORT BARS
ARE MANUALLY SUP-
PORTED UNTIL FIXED AT
BOTH ENDS
iii
4x50mm Screws
Pre drill
hole
50mm
screw
9
9
Step 6
Fix a panel block on both sides of
the building positioned central to
the truss frame and ush with the
underneath of the panels fram-
ing. Screw through the ouside of
the building through the clad-
ding into the panel block using 2x
30mm screw per block.
4x30mm Screws
Pre drill
hole
14
14
14
30mm
screw
Step 7
i) Fix the truss block to the side
panel block with 2 x 50mm
screws. Position the block at the
top of the framing with the
angle pointing upwards into the
building, aligning the block
centrally along the join between
the side panels with one screw
in each panel.
ii) Fix the truss frame to the
block using 1 x 50mm screw.
ii
i
11
6x50mm Screws
Pre drill
hole
50mm
screw
11
Step 8
Fix a Truss support
between the two truss
frames and x in place
using 40mm screws,
ensure you pre-drill
holes before xing
together.
4x40mm Screws
40mm
screw Pre drill
hole
10

P 20
Please retain product label and instructions for future reference
Step 9
Place two roof sheets on
top of the plain gable
and truss.
Before xing the roof
sheet to the truss frame
make sure the edge of
the roof sheet sits in the
middle of the truss frame
then x using 40mm
screws. Fix the remaining
two roof sheets in the
same way.
60x40mm Screws
12x30mm Screws
Fix the eaves frame to the
roof sheet using 3x30mm
screws for each sheet.
b
b
40mm
screw Pre drill
hole
7
12
Step 10
bOnce the roof is fixed
attach the building to
the floor with 50 mm
screws.
20x 50mm Screws
50mm
screw
Pre drill
hole
25
Step 11
Cut the felt into 3104mm long sheets and
lay onto roof as shown in diagram ensur-
ing there is overhang around the sides.
HANDLE
WITH CARE
12
3
4
Felt
tacks
25
130x Tacks

P 21
Fit the Cover Trims to the left
and right of the building and
over the panel joins as shown
in the illustration using 30mm
screws.Trim the length of the
cover trims to the required
size before fitting if necessary.
Pre drill to avoid splitting.
18x30mm Screws
Step 12
16
16
30mm
screw
Pre drill
hole
16
16
16
16
Step 13
16x40mm Screws
Attach the faiscas to the roof
leaving a slight overhang at the
top.
Fit the fascias to the roof over
the felt and secure in place with
40mm screws as shown.
Pre drill to avoid splitting.
Pre drill
hole
15
40mm
screw
15
18
18
15
15
Please retain product label and instructions for future reference
Step 14
Fit the window into the
opening on the door panel and
fix in place with 6x 20mm
screws, ensure to screw
through the window frame into
the panel framing.
20mm
screw
Pre drill
hole
6x20mm Screws
19
14
Step 15
Use 4x30mm screws to fix
each beading strip onto the
door panel. Ensure that the
screw is parallel with the
door frame when fixing the
strip to the door panel as
shown in the close up view.
Line up the door block as
shown in the illustration.
Then fix with 2x30mm
screws by screwing through
the outside of the door into
the block.
10x30mm Screws
Pre drill
hole
30mm
screw
30mm
screw
17
13
Pre drill
hole

P 22
Please retain product label and instructions for future reference
Step 16
Fix the pad bolt with 6x30mm
screws to the horizontal brace
on the door.Then fix the pad
bolt retainer to the door panel
framing using 4x30mm screws.
Fix the turn buttons using
1x30mm black screw per turn
button.
23
30mm
screw
21
30mm
screw
2x 30mm Black Screw
10x 30mm Screw
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back