Mitsubishi Electric Q06CCPU-V-H01 User manual

C Controlle
r
Module
User’s Manual
(Hardware)
Q06CCPU-V-H01
Thank you for buying the Mitsubishi programmable controller
MELSEC-Q Series
Prior to use, please read both this manual and detailed manual
thoroughly and familiarize yourself with the product.
MODEL Q06CCPU-V-H01-U-HW-J
MODEL
CODE 13JP63
IB(NA)-0800306-F(0809)MEE
© 2004 MITSUBISHI ELECTRIC CORPORATION

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zSAFETY PRECAUTIONS z
(Always read these instructions before using this product.)
Before using this product, please read this manual and the relevant manuals
introduced in this manual carefully and pay full attention to safety to handle the
product correctly.
In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in minor or moderate personal injury
or physical damage.
Note that the CAUTION level may lead to a serious consequence according
to the circumstances.
Always follow the instructions of both levels because they are important to
personal safety.
Please keep this manual in a safe place for future reference and also pass this
manual on to the end user.
[DESIGN PRECAUTIONS]
DANGER
zProvide a safety circuit outside the C Controller module to ensure that the
entire system will operate safely even if an external power failure or C
Controller module failure occurs.
Failure to do so could result in accidents due to erroneous output or
operation.
(1) For an emergency stop circuit, protection circuit and interlock circuit that
is designed for incompatible actions such as forward/reverse rotation or
for damage prevention such as the upper/lower limit setting in
positioning, any of them must be provided outside the C Controller
module.
(2) When the C Controller module detects the following conditions, it will
disable the output (Y) from the user program and writing to buffer
memory in the case of both (a) and (b) and turn off all outputs for (b).
Whether to hold or clear all the outputs is set by a parameter.
(a) The overcurrent protector or overvoltage protector of the power
supply module is activated.
(b) An error such as a watchdog timer error is detected by the
self-diagnostic function of the C Controller module.
If an error occurs in I/O control parts and the C Controller module cannot
detect the error, all the outputs may turn ON.
Provide a fail-safe circuit or a preventive mechanism outside the C
Controller module so that machines will operate safely in such a case.
For fail-safe circuit examples, refer to Section 3.2 in this manual.
DANGER
CAUTION

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[DESIGN PRECAUTIONS]
DANGER
(3) Output could be left on or off when there is a fault in an output module
relay or transistor.
So build an external monitoring circuit that will monitor any output signal
that could cause serious accidents.
zIf load current more than the rating or overcurrent due to a short circuit in the
load has flowed in the output module for a long time, it may cause a fire and
smoke. Provide an external safety device such as a fuse.
zCreate the circuit so that the external power supply will turn on after the C
Controller system is powered on.
Turning on the external power supply first could result in accidents due to
erroneous output or operation.
zFor each station's operating status in the event of a each station error, refer
to the corresponding each station manual.
Not doing so could result in erroneous output or operation.
zWhen controlling a running C Controller module (data modification) by
connecting a personal computer to the C Controller module, create an
interlock circuit on user programs so that the whole system functions safely
all the time.
This must be also done when performing any other controls (e.g. operating
status change (status control)) or operations instructed from the computer.
In these controls, especially the one performed from an external device to a
C Controller module in a remote location, some C Controller side problem
may not be resolved immediately due to failure of data communications.
To prevent this, create an interlock circuit on user programs and establish
corrective procedures for communication failure between the external device
and the C Controller module.
zWhen setting up the system, do not allow any empty slot on the base unit.
If any slot is left empty, be sure to use a blank cover (QG60).
Otherwise, in the short circuit test or when an overcurrent or overvoltage is
accidentally applied to the external I/O section, internal parts of the module
may be flied.
CAUTION
zDo not install the control wires or communication cables together with the
main circuit or power wires, or bring them close to each other.
Keep a distance of 100 mm (3.94 inch) or more between them.
Not doing so could result in malfunctions due to noise.
zWhen controlling a lamp, heater or solenoid valve using an output module,
large current (approximately ten times greater than in normal conditions)
may flow when the output is turned ON from OFF.
Take preventive measures such as replacing the module with the one having
sufficient rated current.

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[INSTALLATION PRECAUTIONS]
CAUTION
zUse the C Controller module in an environment that meets the general
specifications shown in this manual.
Using this C Controller module in an environment outside the range of the
general specifications could result in an electric shock, fire, erroneous
operation, and damage to or deterioration of the product.
zWhile pressing the installation lever located at the bottom of module, insert
the module fixing tab into the fixing hole in the base unit until it stops. Then,
mount the module with the fixing hole as a supporting point.
Incorrect loading of the module can cause a malfunction, failure or drop.
When using the C Controller module in the environment of frequent
vibrations, tighten the module with screws.
Tighten the screws in the specified torque range.
Undertightening can cause a drop, short circuit or malfunction.
Overtightening can cause a drop, short circuit or malfunction due to damage
to the screw or module.
zConnect extension cables to the connectors of the base unit and the
extension module correctly.
After connection, check them for looseness.
Poor contact could cause an input or output failure.
zBe sure to set the CompactFlashTM card by pressing it into the
CompactFlashTM card slot.
Confirm it is completely set.
Poor contact may lead to malfunctions.
zCompletely turn off the externally supplied power used in the system before
mounting or removing the module.
Not doing so could result in damage to the product.
zDo not directly touch the module's conductive parts.
Doing so could cause an operation failure or give damage to the module.

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[WIRING PRECAUTIONS]
DANGER
zCompletely turn off the externally supplied power used in the system when
wiring.
Failure to do so could result in an electric shock or damage to the product.
zBefore energizing or operating the system after wiring, be sure attach the
terminal cover supplied with the product.
Failure to do so could result in an electric shock.
CAUTION
zBe sure to ground the FG and LG terminals to the protective ground
conductor.
Not doing so could result in an electric shock or erroneous operation.
zPrevent foreign matter such as dust or wiring debris from entering the
module.
Failure to do so could cause fires, damage, or erroneous operation.
zWhen wiring, check the rated voltage and terminal layout.
Connecting a power supply of a different voltage rating or incorrect wiring
may result in a fire or failure.
zConnect the Ethernet and/or RS-232 cables to the corresponding connectors
of the C Controller module properly.
zTighten the terminal screws with the specified torque.
If the terminal screws are loose, it could result in short circuits, fire, or
erroneous operation.
Tightening them too much may cause drop due to damages to the screws
and/or the module, resulting in short circuits or malfunction.
zBe sure to place the communication and power cables into a duct or fasten
them using clamps.
Failure to do so may damage the module or cables by pulling a dangling
cable inadvertently or cause the module to malfunction due to poor contact.
zWhen disconnecting the communication and power cables from the module,
do not pull a cable part by hand.
For a cable with connectors, hold the connector by hand and disconnect it
from the module.
Loosen screws on the part connected to the module before disconnecting a
cable.
Pulling a cable that is still connected to the module may cause a malfunction
or damage the module or the cable.
zDo not connect the outputs of multiple power supply modules in parallel.
Doing so can heat the power supply modules, causing fires or failures.
zCrimp, pressure weld, or solder external connectors properly with the tools
specified by the maker.
For crimping/pressure welding tools, refer to the user's manual for the I/O
module.
Incomplete connection may cause a short circuit, fire or malfunction.

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[STARTUP AND MAINTENANCE PRECAUTIONS]
DANGER
zDo not touch the terminals while power is on.
Doing so may cause an electric shock.
zCorrectly connect the battery.
Also, do not charge, disassemble, heat, place in fire, short circuit, or solder
the battery.
Mishandling of the battery can cause overheating or cracks which could
result in injury and/or fires.
zBe sure to shut off all phases of the external power supply before
retightening the terminal screws and module fixing screws or cleaning.
Failure to do so may result in an electric shock.
If a terminal screw is loose, it may cause a short circuit or malfunction.
If too tight, it may cause damage to the screws and/or module, resulting in an
accidental drop of the module, short circuit or malfunctions.
zWhen controlling a running C Controller module (data modification) by
connecting a personal computer to the C Controller module, create an
interlock circuit on user programs so that the whole system functions safely
all the time.
This must be also done when performing any other controls (e.g. operating
status change (status control)) or operations instructed from the computer.
In these controls, especially the one performed from an external device to a
C Controller module in a remote location, some C Controller side problem
may not be resolved immediately due to failure of data communications.
To prevent this, create an interlock circuit on user programs and establish
corrective procedures for communication failure between the external device
and the C Controller module.

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[STARTUP AND MAINTENANCE PRECAUTIONS]
CAUTION
zDo not disassemble or modify the modules.
Doing so could cause malfunction, erroneous operation, injury, or fire.
zPerform online operations connecting peripheral devices to the running C
Controller module (especially program modification, forced output, and
operation status change) after reading the manual carefully and fully
ensuring the safety.
Operation mistakes could cause mechanical damage or accidents.
zCompletely turn off the externally supplied power used in the system before
mounting or removing the module.
Not doing so could result in module failure or malfunction.
zDo not mount/remove the module onto/from the base unit more than 50
times (IEC 61131-2 compliant), after the first use of the product.
Doing so may cause malfunction.
zUse any radio communication device such as a cellular phone or a PHS
phone more than 25cm (9.85 inch) away in all directions of the C Controller
module.
Not doing so can cause malfunction.
zDo not drop or give an impact to the battery installed to the module.
Doing so may damage the battery, causing the battery fluid to leak inside the
battery.
If the battery is dropped or given an impact, dispose of it without using.
zBefore handling the module, touch a grounded metal object to discharge the
static electricity from the human body.
Not doing so can cause the module to fail or malfunction.
[DISPOSAL PRECAUTIONS]
CAUTION
zWhen disposing of this product, treat it as industrial waste.
When disposing of batteries, separate them from other wastes according to
the local regulations.
(For details of the battery directive in EU member states, refer to the C
Controller Module User's Manual.)
[TRANSPORTATION PRECAUTIONS]
CAUTION
zWhen transporting lithium batteries, make sure to treat them based on the
transport regulations. (Refer to Chapter 7 for details of the relevant models.)

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Revisions
*The manual number is noted at the lower right of the top cover.
Print Date *Manual Number Revision
Nov., 2004 IB(NA)-0800306-A First edition
Jun., 2005 IB(NA)-0800306-B Partial Correction
Section 2.1, 3.2, 4.3.2
Nov., 2005 IB(NA)-0800306-C Partial Correction
Section 3.2
Oct., 2006 IB(NA)-0800306-D Partial Correction
SAFETY PRECAUTIONS, Section 3.2,
Chapter 6
Aug., 2007 IB(NA)-0800306-E Partial Correction
SAFETY PRECAUTIONS, Chapter1,
Section 2.2, 3.1, 3.2, 4.3.1, 4.3.2, 5.2
Sep., 2008 IB(NA)-0800306-F Partial Correction
SAFETY PRECAUTIONS, Section 3.1
This manual confers no industrial property rights or any rights of any other kind, nor does it
confer any patent licenses.
Mitsubishi Electric Corporation cannot be held responsible for any problems involving
industrial property rights which may occur as a result of using the contents noted in this
manual.
©2004 MITSUBISHI ELECTRIC CORPORATION

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CONTENTS
1. Overview .......................................................................................................1
2. Specification ..................................................................................................3
2.1 General Specifications..............................................................................3
2.2 Performance Specifications ......................................................................4
3. Mounting and Installation ...............................................................................6
3.1 Handling Precautions................................................................................6
3.2 Fail-safe Circuit.........................................................................................8
4. Parts Names and Functions .........................................................................15
4.1 Parts Names and Functions....................................................................15
4.2 LED Indicator Specifications ...................................................................17
4.2.1 In normal operation mode
(When the MODE LED is lit "green")................................................17
4.2.2 In hardware self-diagnostic operation mode
(When the MODE LED is lit "orange")..............................................18
4.3 Switch Operation ....................................................................................19
4.3.1 RUN/STOP/MODE switch operation ................................................19
4.3.2 RESET/SELECT switch operation....................................................20
5. External Wiring.............................................................................................21
5.1 10BASE-T/100BASE-TX Connection......................................................21
5.2 RS-232 Connection ................................................................................22
6. External Dimensions ....................................................................................24
7. Transportation Precautions ..........................................................................25
7.1 Applicable Model ....................................................................................25
7.2 Transportation Guidelines.......................................................................25

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