Mitsubishi M80 series Setup guide

Introduction
This manual covers the items required for installing, connecting and setting up the MITSUBISHI CNC.
Supported models are as follows:
Read this manual thoroughly and understand the product's functions and performance before starting to use.
This manual is written on the assumption that all optional functions are added, but the actually delivered device may
not have all functions.
The unit names, cable names and various specifications are subject to change without notice. Please confirm these
before placing an order.
Be sure to keep this manual always at hand.
This manual notes a reference chapter as "Chapter: Section: Paragraph".
(Example) For "4.1.1 Environment Conditions inside the Control Panel" :
"General Specifications: Environment Conditions: Environment Conditions inside the Operation"
("4.1.1 Environment Conditions inside the Operation" included in "4.1 Environment Conditions" of "4 General
Specifications")
Notes on Reading This Manual
(1) This book is configured as follows.
Refer to the following chapters as necessary.
Installation and connection: Chapter 1 to 15
Setup: Chapter 16 to 30
(2) This manual explains general parameters as viewed from the NC.
For information about each machine tool, refer to manuals issued from the machine tool builder.
If the descriptions relating to "restrictions" and "allowable conditions" conflict between this manual and the
machine tool builder's instruction manual, the later has priority over the former.
(3) This manual is intended to contain as much descriptions as possible even about special operations.
The operations to which no reference is made in this manual should be considered "impossible".
(4) This manual is for the machine tool builders who set up the NC system.
(5) Do not connect to the pin described as "NC" on the pin assignment table of the connector.
Supported models Abbreviations in this manual
M800S Series M800 Series, M800, M8
M80 Series M80 Series, M80, M8

For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by
the machine tool builder takes precedence over this manual.
Items that are not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all the applicable functions are included.
Some of them, however, may not be available for your NC system.
Refer to the specifications issued by the machine tool builder before use.
Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.
Some screens and functions may differ depending on each NC system (or version), and some functions
may not be possible. Please confirm the specifications before starting to use.
Refer to "Smart safety observation" (BNP-C3072-022) for details about the connection with safety
observing I/O device.
Do not connect NC system to the Internet-connected network.
To maintain the safety of the NC system against unauthorized access from external devices via the
network, take appropriate measures.
The numerical control unit is configured of the control unit, display unit, operation board (operation panel I/O unit),
servo drive unit, spindle drive unit, power supply unit + driver, servomotor, spindle motor, etc.
In this manual, the following items are generically called "controller".
- Control unit
- Display unit
- Operation board (operation panel I/O unit)
- Numerical control unit peripheral devices (input/output unit, safety unit)
In this manual, the following items are generically called "drive unit".
- Servo drive unit
- Spindle drive unit
- Power supply unit + driver
In this manual, the following items are generically called "motor".
- Servo motor
- Spindle motor
Also refer to the manuals on "Manual List" as necessary.
CAUTION

Manual List
Manuals related to M800/M80/C80 Series are listed as follows.
These manuals are written on the assumption that all optional functions are added to the targeted model.
Some functions or screens may not be available depending on the machine or specifications set by MTB. (Confirm the
specifications before use.)
The manuals issued by MTB take precedence over these manuals.
Manual IB No. Purpose and Contents
M800/M80 Series
Instruction Manual IB-1501274 - Operation guide for NC - Explanation for screen operation, etc.
C80 Series
Instruction Manual IB-1501453 - Operation guide for NC
- Explanation for screen operation, etc.
M800/M80/C80 Series
Programming Manual
(Lathe System) (1/2)
IB-1501275 - G code programming for lathe system
- Basic functions, etc.
M800/M80/C80 Series
Programming Manual
(Lathe System) (2/2)
IB-1501276 - G code programming for lathe system
- Functions for multi-part system, high-accuracy function, etc.
M800/M80/C80 Series
Programming Manual
(Machining Center System) (1/2)
IB-1501277 - G code programming for machining center system
- Basic functions, etc.
M800/M80/C80 Series
Programming Manual
(Machining Center System) (2/2)
IB-1501278 - G code programming for machining center system
- Functions for multi-part system, high-accuracy function, etc.
M800/M80/C80 Series
Alarm/Parameter Manual IB-1501279 - Alarms - Parameters

Manuals for MTBs (NC)
Manuals for MTBs (drive section)
Manual IB No. Purpose and Contents
M800/M80/C80 Series
Specifications Manual (Function) IB-1501505 - Model selection
- Outline of various functions
M800/M80/C80 Series
Specifications Manual (Hardware) IB-1501506 - Model selection - Specifications of hardware unit
M800W/M80W Series
Connection and Setup Manual IB-1501268 - Detailed specifications of hardware unit - Installation, connection, wiring, setup (startup/adjustment)
M800S/M80 Series
Connection and Setup Manual IB-1501269 - Detailed specifications of hardware unit
- Installation, connection, wiring, setup (startup/adjustment)
C80 Series
Connection and Setup Manual IB-1501452 - Detailed specifications of hardware unit - Installation, connection, wiring, setup (startup/adjustment)
M800/M80 Series
PLC Development Manual IB-1501270
- Electrical design
- I/O relation (assignment, setting, connection), field network
- Development environment (PLC on-board, peripheral
development environment), etc.
M800/M80 Series
PLC Programming Manual IB-1501271
- Electrical design
- Sequence programming
- PLC support functions, etc.
M800/M80/C80 Series
PLC Interface Manual IB-1501272 - Electrical design - Interface signals between NC and PLC
M800/M80 Series
Maintenance Manual IB-1501273 - Cleaning and replacement for each unit - Other items related to maintenance
C80 Series
Maintenance Manual IB-1501454 - Cleaning and replacement for each unit
- Other items related to maintenance
Manual IB No. Contents
MDS-E/EH Series
Specifications Manual IB-1501226 - Specifications for power supply regeneration type
MDS-E/EH Series
Instruction Manual IB-1501229 - Instruction for power supply regeneration type
MDS-EJ/EJH Series
Specifications Manual IB-1501232 - Specifications for regenerative resistor type
MDS-EJ/EJH Series
Instruction Manual IB-1501235 - Instruction for regenerative resistor type
MDS-EM/EMH Series
Specifications Manual IB-1501238 - Specifications for multi-hybrid, power supply regeneration type
MDS-EM/EMH Series
Instruction Manual IB-1501241 - Instruction for multi-hybrid, power supply regeneration type
DATA BOOK IB-1501252 - Specifications of servo drive unit, spindle drive unit, motor, etc.

Manuals for MTBs (Others)
■For M800/M80 Series
■For C80 Series
Manual No. Purpose and Contents
GOT2000 Series User’s Manual
(Hardware) SH-081194 - Outline of hardware such as part names, external dimensions,
installation, wiring, maintenance, etc. of GOTs
GOT2000 Series User’s Manual
(Utility) SH-081195 - Outline of utilities such as screen display setting, operation method, etc. of GOTs
GOT2000 Series User’s Manual
(Monitor) SH-081196 - Outline of each monitor function of GOTs
GOT2000 Series Connection
Manual (Mitsubishi Electric
Products)
SH-081197 - Outline of connection types and connection method between
GOT and Mitsubishi Electric connection devices
GT Designer3 (GOT2000) Screen
Design Manual SH-081220 - Outline of screen design method using screen creation
software GT Designer3
Manual No. Purpose and Contents
GOT2000/GOT1000 Series CC-Link
Communication Unit User's Manual IB-0800351 - Explanation for handling CC-Link communication unit (for GOT2000 series/GOT1000 series)
GX Developer Version 8 Operating
Manual (Startup) SH-080372E - Explanation for system configuration, installation, etc. of PLC development tool GX Developer
GX Developer Version 8 Operating
Manual SH-080373E - Explanation for operations using PLC development tool GX
Developer
GX Converter Version 1 Operating
Manual IB-0800004E - Explanation for operations using data conversion tool GX Converter
MELSEC-Q CC-Link System Master/
Local Module User’s Manual SH-080394E - Explanation for system configuration, installation, wiring, etc. of master/local modules for CC-Link system
GOT2000 Series Connection
Manual (Non-Mitsubishi Electric
Products 1)
SH-081198ENG
- Explanation for connection types and connection method
between GOT and other company's devices
GOT2000 Series Connection
Manual (Non-Mitsubishi Electric
Products 2)
SH-081199ENG
GOT2000 Series Connection
Manual (Microcomputers, MODBUS/
Fieldbus Products, Peripherals)
SH-081200ENG
- Explanation for connection types and connection method
between GOT and microcomputers, MODBUS/fieldbus
products, peripherals
GT SoftGOT2000 Version1
Operating Manual SH-081201ENG - Explanation for system configuration, screen configuration and operation method of monitoring software GT SoftGOT2000
Manual No. Purpose and Contents
MELSEC iQ-R Module Configuration
Manual SH-081262 - Outline of system configuration, specifications, installation,
wiring, maintenance, etc.
MELSEC iQ-R CPU Module User’s
Manual (Startup) SH-081263 - Outline of specifications, procedures before operation, troubleshooting, etc. for CPU module
MELSEC iQ-R CPU Module User’s
Manual (Application) SH-081264 - Outline of memory, functions, devices, parameters, etc. for
CPU module
QCPU User’s Manual (Hardware
Design, Maintenance and
Inspection)
SH-080483
- Outline of specifications, necessary knowledge to configure
the system and maintenance-related descriptions for Q series
CPU module, etc.
GX Works3 Operating Manual SH-081215 - Outline of functions, programming, etc.

Reference Manual for MTBs
Manual No. Purpose and Contents
M800/M80 Series Smart safety
observation Specification manual BNP-C3072-022
- Explanation for smart safety observation function
C80 Series Smart safety observation
Specification manual BNP-C3077-022
M800/M80 Series CC-Link (Master/
Local) Specification manual BNP-C3072-089 - Explanation for CC-Link
M800/M80 Series Interactive cycle
insertion (Customization)
Specification manual
BNP-C3072-121-
0003 - Explanation for interactive cycle insertion
M800/M80 Series PROFIBUS-DP
Specification manual BNP-C3072-118 - Explanation for PROFIBUS-DP communication function

Precautions for Safety
Always read this manual and enclosed documents before installation, operation, maintenance and inspection to
ensure correct usage. Thoroughly understand the basics, safety information and precautions of the devices before
using.
This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION".
Note that the items under " CAUTION" could lead to serious consequences as well depending on the situation.
All the items are important and must always be observed.
The following sings indicate prohibition and compulsory.
The meaning of each pictorial sing is as follows.
DANGER
When the user could be subject to imminent fatalities or serious injuries if handling is mistaken.
WARNING
When the user could be subject to fatalities or serious injuries if handling is mistaken.
CAUTION
When the user could be subject to injuries or the property could be damaged if handling is mistaken.
This sign indicates prohibited behavior (must not do).
For example, indicates "Keep fire away".
This sign indicated a thing that is pompously (must do).
For example, indicates "it must be grounded".
CAUTION
CAUTION
rotated object
CAUTION HOT Danger
Electric shock risk
Danger
explosive
Prohibited Disassembly is
prohibited
KEEP FIRE AWAY General instruction
Earth ground