Mitsubishi QD75M1 User manual

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(#:ᛛⴚ⋧⺣⓹ญ
Positioning Module
User's Manual
(Hardware)
QD75M1
QD75M2
QD75M4
Thank you for buying the Positioning Module.
Prior to use, please read both this manual and detailed manual
thoroughly and familiarize yourself with the product.
©2000 MITSUBISHI ELECTRIC CORPORATION
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A - 1
DANGER
CAUTION
xSAFETY INSTRUCTIONS x
(Always read these instructions before using this equipment.)
Before using this product, please read this manual and the relevant manuals introduced in this manual
carefully and pay full attention to safety to handle the product correctly.
The instructions given in this manual are concerned with this product. For the safety instructions of the
programmable controller system, please read CPU module User's Manual.
In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".
Indicates that incorrect handling may cause hazardous conditions,
resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions,
resulting in medium or slight personal injury or physical damage.
Note that the !CAUTION level may lead to a serious consequence according to the circumstances.
Always follow the instructions of both levels because they are important to personal safety.
Please store this manual in a safe place and make it accessible when required. Always forward it to the
end user.
[INSTALLATION PRECAUTION]
!CAUTION
xUse the PLC within the general specifications environment given in the CPU module User's
Manual to use.
Using this PLC in an environment outside the range of the general specifications may cause
electric shock, fire, malfunction, and damage to or deterioration of the product.
xWhile pressing the installation lever located at the bottom of module, insert the module fixing tab
into the fixing hole in the base unit until it stops. Then, securely mount the module with the fixing
hole as a supporting point.
Incorrect loading of the module can cause a malfunction, failure or drop.
When using the module in the environment of much vibration, tighten the module with a screw.
Tighten the screws within the specified torque range.
Undertightening can cause a drop, short circuit or malfunction.
Overtightening can cause a drop, short circuit or malfunction due to damage to the screws or
module.
xCompletely turn off the externally supplied power used in the system before installing or
removing the module. Not doing so may damage the product.
xDo not directly touch the module's conductive parts and electronic components of the module.
Touching the conductive parts and electronic components of the module could cause an
operation failure or give damage to the module.
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A - 2
[WIRING PRECAUTION]
!DANGER
xCompletely turn off the externally supplied power used in the system before installing or placing
wiring.
Not doing so may cause electric shock or damage to the product.
!CAUTION
xCheck the layout of the terminals and then properly route the wires to the module.
xSolder connectors for external input signal cable and SSCNET cable properly.
Insufficient soldering may cause malfunction.
xBe careful not to let foreign matter such as sawdust or wire chips get inside the module.
These may cause fires, failure or malfunction.
xThe top surface of the module is covered with protective film to prevent foreign objects such as
cable offcuts from entering the module when wiring.
Do not remove this film until the wiring is complete.
Before operating the system, be sure to remove the film to provide adequate ventilation.
xSecurely connect the connector for the SSCNET cable to the bottom connector on the module.
xWhen removing the cable or power supply cable from the module, do not pull the cable. When
removing the cable with a connector, hold the connector on the side that is connected to the
module.
Pulling the cable that is still connected to the module may cause malfunction or damage to the
module or cable.
xThe cable used for connecting the QD75 external input signal and SSCNET cable should not be
routed near or bundled with the main circuit cable, power cable and/or other such load-carrying
cables other than those for the PLC. These cables should be separated by at least 100 mm
(3.94 in.). They can cause electrical interference, surges and inductance that can lead to mis-
operation.
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A - 3
REVISIONS
Print Date * Manual Number Revision
Oct., 2000 IB (NA) 0300031-A First Edition
Apr., 2004 IB (NA) 0300031-B Partial corrections and additions
Chapter 1, Chapter 2, Chapter 4, Chapter 5
Jun., 2005 IB (NA) 0300031-C Partial corrections and additions
Chapter 1, Chapter 2, Chapter 5
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent
licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property
rights which may occur as a result of using the contents noted in this manual.
2000 MITSUBISHI ELECTRIC CORPORATION
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A - 4
CONTENTS
1. Overview .......................................................................................................................... 1
2. Specifications ................................................................................................................... 2
3. Handling ........................................................................................................................... 3
3.1 Handling Precautions ................................................................................................ 3
4. Names of Each Part......................................................................................................... 4
5. Wiring ............................................................................................................................... 6
5.1 Wiring Precautions .................................................................................................... 7
5.2 SSCNET Cable Precautions ..................................................................................... 9
5.3 External Interface ...................................................................................................... 10
6. External Dimensions........................................................................................................ 11
About Manuals
There are following manuals for this product.
If it is required, please make this table reference and request it.
Relevant Manuals
Manual Name Manual Number
( Model Code)
Type QD75M Positioning Module User’s Manual( Details) IB-0300062
( 1XB752)
GX Configurator-QP Version2 Operating Manual SH-080172
( 13JU19)
Conformation to the EMC Directive and Low Voltage Instruction
For details on making Mitsubishi PLC conform to the EMC directive instruction when installing it in
your product, please refer to Chapter 3, "EMC Directive and Low Voltage Instruction" of the using
PLC CPU module User's Manual( Hardware).
The CE logo is printed on the rating plate on the main body of the PLC that conforms to the EMC
directive instruction.
For the other EMC Directive guidelines on the servo amplifier and the servo motor, refer to the"
EMC INSTALLATION GUIDELINES" ( IB( NA)-67303).
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1
1. Overview
This manual explains how to handle the Positioning Module, model
numbers QD75M1, QD75M2, QD75M4 (hereinafter collectively referred
to as the QD75).
After unpacking the QD75, please verify that the corresponding product
as listed below is enclosed in the package.
Model name Description Quantity
QD75M1 QD75M1 Positioning Module (Single-axis SSCNET type) 1
QD75M2 QD75M2 Positioning Module (Dual-axis SSCNET type) 1
QD75M4 QD75M4 Positioning Module (Four-axis SSCNET type) 1
Important
The user should arrange for a connector for external input signal cable and SSCNET cable since it is not
provided in the package.
* Connector type
xA6CON1 (Soldering type)
xA6CON2 (Crimp-contact type)
xA6CON3 (Pressure-displacement type)
xA6CON4 (Soldering type, useable for straight out and diagonal out)
* A6CON2 Crimp-contact tool
xModel name: FCN-363T- Supplier’s offices :
xModel name: FCN-363T-T005/H
* A6CON3 Pressure-displacement tool
xModel name: FCN-367T-T012/H (Locator Plate)
: FCN-707T-T001/H (Cable Cutter)
: FCN-707T-T101/H (Hand Press)
xSupplier’s offices :
FUJITSU COMPONENTS AMERICA,INC 250E Caribbean Drive Sunnyvale, CA 94089
U. S. A
Tel: [phone]
FUJITSU COMPONENTS EUROPE B.V. Diamantlaam 25, 2132 WV Hoofddorp, The Netherlands
Tel : [phone]
FUJITSU COMPONENTS ASIA PTE LTD 102E Pasir Panjang Road, # 04-01 Citilink Warehouse Complex, Singapore
118529
Tel: [phone]
FUJITSU COMPONENTS HONG KONG Suite 913 Ocean Centre, 5 Canton Road. TST,
CO., LTD. Kowloon, Hong Kong
Tel: [phone]
FUJITSU ELECTRONIC COMPONENTS Rm 3105, Bund Center, 222 Yan An Rd(E), Shanghai, 200002
(SHANGHAI) CO., LTD. Tel: [phone]
* SSCNET Connector type
xMR-J2CN1 (Soldering type)
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2
2. Specifications
(1) The specifications for the QD75M1, QD75M2 and QD75M4
Specification
Item QD75M1 QD75M2 QD75M4
Number of axes (axis) 1 2 4
MR-J2HBUS M
(Note-1)
xFor connection of QD75M and MR-J2-B/MR-J2S-B/
MR-J2-Jr/MR-J2M-B.
xFor connection of MR-J2-B/MR-J2S-B/MR-J2- Jr/
MR-J2M-B and MR-J2-B/MR-J2S-B/MR-J2- Jr/
MR-J2M-B.
( 0.5m (1.64ft.), 1m (3.28ft.), 5m (16.4ft.) )
xMR-J2CN1 : connector set (sold separately)
MR-J2HBUS M-A
(Note-1)
xFor connection of QD75M/MR-J2-B/MR-J2S-B/
MR-J2-Jr/MR-J2M-B and MR-H-BN/MR-H-BN4.
( 0.5m (1.64ft.), 1m (3.28ft.), 5m (16.4ft.) )
xMR-J2CN1-A : connector set (sold separately)
SSCNET cable
MR-HBUS M
(Note-1)
xFor connection of MR-H-BN/MR-H-BN4 and
MR-H-BN/MR-H-BN4.
( 0.5m (1.64ft.), 1m (3.28ft.), 5m (16.4ft.) )
xMR-HBCNS : connector set (sold separately)
SSCNET cable over all length
(m (ft.) ) 30 (98.43)
Applicable wire size
0.3 mm2(when A6CON1/A6CON4 is used),
AWG#24 to 28 (when A6CON2 is used),
AWG#28 (twised) or AWG#30 (single wire) (when A6CON3 is used)
Applicable connector A6CON1, A6CON2, A6CON3, A6CON4 (sold separately)
No. of I/O occupied points
(points) 32 (I/O assignment: Intelligent function module 32 points)
Internal current consumption
(5VDC) (A) 0.40 0.40 0.40
External dimensions
(mm (inch) ) 98 (3.86) (H) u27.4 (1.08) (W) u90 (3.54) (D)
Weight
(kg (lb.) ) 0.15 (0.33) 0.15 (0.33) 0.16 (0.35)
(Note-1) : = Cable length
(05: 0.5m (1.64ft.), 1: 1m (3.28ft.), 5: 5m (16.40ft.) )
(Note-2) : For the general specifications of the QD75MH, see the "User's Manual for the CPU module used".
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3
3. Handling
!CAUTION
xUse the PLC within the general specifications environment given in the CPU module
User's Manual to use.
Using the PLC outside the general specification range environment could lead to
electric shocks, fires, malfunctioning, product damage or deterioration.
xWhile pressing the installation lever located at the bottom of module, insert the
module fixing tab into the fixing hole in the base unit until it stops. Then, securely
mount the module with the fixing hole as a supporting point.
Incorrect loading of the module can cause a malfunction, failure or drop.
When using the module in the environment of much vibration, tighten the module
with a screw.
Tighten the screws within the specified torque range.
Undertightening can cause a drop, short circuit or malfunction.
Overtightening can cause a drop, short circuit or malfunction due to damage to the
screws or module.
xCompletely turn off the externally supplied power used in the system before
installing or removing the module. Not doing so may damage the product.
xDo not directly touch the module's conductive parts and electronic components of
the module. Touching the conductive parts and electronic components of the
module could cause an operation failure or give damage to the module.
3.1 Handling Precautions
(1) Since the module case is made of resin, do not drop it or subject it to strong impact.
(2) The module can easily be secured to the base unit using the hooks located at the top of
the module. However, if the module is to be placed in an area that is subject to strong
vibration or impact, we recommend that it is secured with module mounting screws (to
be provided by the user). In this case, tighten the module mounting screws within the
following torque range.
Module mounting screws (M3 u12): Tightening torque range is from 0.36 to 0.48 (Nm).
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4
4. Names of Each Part
(1) Names of each part
(a) QD75M1 (b) QD75M2 (c) QD75M4
No. Name No. Name
1) LED display 3) SSCNET cable connector
2) External input signal cable connector
(2) Contents of LED display
LED name Contents of display
RUN On: Operating normally
Off: Hardware error/watch dog error occurrence
AX1 On: Axis 1 is operating
Flashing: Axis 1 error
Off: Axis 1 is stopped
AX2 On: Axis 2 is operating
Flashing: Axis 2 error
Off: Axis 2 is stopped
AX3 On: Axis 3 is operating
Flashing: Axis 3 error
Off: Axis 3 is stopped
AX4 On: Axis 4 is operating
Flashing: Axis 4 error
Off: Axis 4 is stopped
QD75M4
RUN
ERR AX4
AX3
AX2
AX1
ERR On: System error occurrence
Flashing: Axis error
Off: Normal
All LED on the QD75 may be ON when there is an error in
the QD75 hardware.
QD75M2QD75M1
AX1
AX2
AX1
RUN
ERR
AX2
AX1RUN
ERR
AX1
QD75M1 QD75M2
QD75M4
AX1
AX2
AX3
AX4
RUN
ERR AX4
AX3
AX2
AX1
QD75M4
1)
2)
3
)
1)
2)
3
)
1)
2)
3)
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5
(3) Signal layout for external device connection connector
Axis 4 (AX4) Axis 3 (AX3) Axis 2 (AX2) Axis 1 (AX1)
Pin layout Pin No. Signal name Pin No. Signal name Pin No. Signal name Pin No. Signal name
2B20 No connect 2A20 No connect 1B20 PULSER B- 1A20 PULSER B+
2B19 No connect 2A19 No connect 1B19 PULSER A- 1A19 PULSER A+
2B18 No connect 2A18 No connect 1B18 No connect 1A18 No connect
2B17 No connect 2A17 No connect 1B17 No connect 1A17 No connect
2B16 No connect 2A16 No connect 1B16 No connect 1A16 No connect
2B15 No connect 2A15 No connect 1B15 No connect 1A15 No connect
2B14 No connect 2A14 No connect 1B14 No connect 1A14 No connect
2B13 No connect 2A13 No connect 1B13 No connect 1A13 No connect
2B12 No connect 2A12 No connect 1B12 No connect 1A12 No connect
2B11 No connect 2A11 No connect 1B11 No connect 1A11 No connect
2B10 No connect 2A10 No connect 1B10 No connect 1A10 No connect
2B9 No connect 2A9 No connect 1B9 No connect 1A9 No connect
2B8 No connect 2A8 No connect 1B8 No connect 1A8 No connect
2B7 COM 2A7 COM 1B7 COM 1A7 COM
2B6 COM 2A6 COM 1B6 COM 1A6 COM
2B5 CHG 2A5 CHG 1B5 CHG 1A5 CHG
2B4 STOP 2A4 STOP 1B4 STOP 1A4 STOP
2B3 DOG 2A3 DOG 1B3 DOG 1A3 DOG
2B2 RLS 2A2 RLS 1B2 RLS 1A2 RLS
B20
B19
B18
B17
B16
B1
5
B14
B13
B12
B11
B10
B9
B8
B7
B6
B5
B4
B3
B2
B1
A2
0
A1
9
A1
8
A1
7
A1
6
A1
5
A1
4
A1
3
A1
2
A11
A1
0
A9
A8
A7
A6
A5
A4
A3
A2
A1
Front view of the
module
2B1 FLS 2A1 FLS 1B1 FLS 1A1 FLS
( Note-1): Pin No. "1 " indicates the pin No. "2 " indicates the pin No. for the left
connector.
( Note-2): When a 1-axis module is used, pin Nos. 1B1 to 1B18 are "No connect".
( Note-3): For 1-axis module and 2-axis module do not have AX3 and AX4 connector of the
left side.
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6
5. Wiring
!DANGER
xCompletely turn off the externally supplied power used in the system before
installing or placing wiring.
Not doing so may cause electric shock or damage to the product.
!CAUTION
xCheck the layout of the terminals and then properly route the wires to the module.
xSolder connectors for external input signal cable and SSCNET cable device
properly.
Insufficient soldering may cause malfunction.
xBe careful not to let foreign matter such as sawdust or wire chips get inside the
module.
These may cause fires, failure or malfunction.
xThe top surface of the module is covered with protective film to prevent foreign
objects such as cable off cuts from entering the module when wiring.
Do not remove this film until the wiring is complete.
Before operating the system, be sure to remove the film to provide adequate
ventilation.
xSecurely connect the connector for the SSCNET cable to the bottom connector on
the module.
xWhen removing the cable or power supply cable from the module, do not pull the
cable. When removing the cable with a connector, hold the connector on the side
that is connected to the module.
Pulling the cable that is still connected to the module may cause malfunction or
damage to the module or cable.
xThe cable used for connecting the QD75 external input signal cable and SSCNET
cable should not be routed near or bundled with the main circuit cable, power cable
and/or other such load-carrying cables other than those for the PLC. These cables
should be separated by at least 100 mm (3.94 in.). They can cause electrical
interference, surges and inductance that can lead to mis-operation.
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5.1 Wiring Precautions
(1) Use separate cables for connecting to the QD75 and for the power cable that create
surge and inductance.
(2) The cable for connecting QD75 can be placed in the duct or secured in place by clamps.
If the cable is not placed in the duct or secured by clamps, unevenness or movement of
the cable or careless pulling on it could result in damage to the unit or cable or defective
cable connections could cause mis-operation of the unit.
(3) If a duct is being used and cables to connect to QD75 are separated from the power
line duct, use metal piping.
Ground the pipes securely after metal piping.
(4) The cable is to use the twisted pair shielded cable (wire size 0.3 mm 2). The shielded
must be grounded on the QD75 side. (The following figure shows a wiring example.)
[Wiring example of shielded cable]
The following shows a wiring example for noise reduction in the case where the
connector (A6CON1) is used.
To QD75
Connector
(A6CON1)
To external
devices
Shielded
cable
The length between the connector and the shielded
cables should be the shortest possible.
Use the shortest possible length to
ground the 2mm or more FG wire.
(The shield must be grounded on
the QD75 side.)
To external device
To external device
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8
[Processing example of shielded cables]
Connections of FG wire and each shielded cable
Coat the wire with
insulaing tape.
Remove the covering from all shielded cables and bind
the appeared shield with a conductive tape.
Solder the shield of any one of the
shielded cables to the FG wire.
Assembling of connector (A6CON1)
Wrap the coated part
s
with a heat contractile
tube.
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9
(5) To make this product conform to the EMC directive and low voltage instruction, be sure
to used of a AD75CK type cable clamp (manufactured by Mitsubishi Electric) for
grounding connected to the control box and the shielded cable/ the SSCNET cable.
QD75
20cm(7.88inch)
to 30cm(11.82inch)
Inside control box
AD75CK
[How to ground shielded cable using AD75CK]
Shielded cable
Shield
Installation screw to control box (M4 screw)
Ground terminal
Ground terminal installation screw (M4 8 screw)
Using the AD75CK, you can tie four cables of about 7mm outside diameter together
for grounding.
5.2 SSCNET Cable Precautions
If the duct is below the bottom of the module, leave sufficient clearance to eliminate
effects on the SSCNET cable, limit the space height to 70 mm (28.6 inch) MIN.
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10
5.3 External Interface
The outline diagrams of the internal circuits for the QD75M1 external device
connection interface are shown below.
(1) Input
External wiring Pin No. Internal circuit Signal name Need for wiring
(Note-1)
1A1 Upper-limit LS signal FLS
1A2 Lower-limit LS signal RLS
1A3 Near-point dog signal DOG
1A4 Stop signal STOP
1A5 External command
signal/switching signal CHG
1A6
1A7
Common COM
1A19 PULSER A+
1B19
Manual pulse
generator A phase PULSER A-
1A20 PULSER B+
1B20
Manual pulse
generator B phase PULSER B-
1A11 — —
—
1A12 — — —
1A8
1A9 — — —
5 V
A
B
O V
Manual pulse
generator
(MR-HDP01)
24 V DC
5 V DC
When upper-limit
switch is not used
When lower-limit
switch is not used
(Note-2)
1A10 — — —
( Note-1): The symbols in Need for wiring column indicate the following meanings:
• : Wiring is necessary for positioning. • : Wiring is necessary depending on the situation.
( Note-2): Either polarity can be connected to the common (COM).
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6. External Dimensions
QD75M1 QD75M2 QD75M4
70(2.76)
90(3.54)
136(5.35)
46(1.81)
98(3.86)
Unit : mm (inch)
QD75M1 QD75M2
AX1
AX2
AX1
RUN
ERR
AX2
AX1RUN
ERR
AX1
27.4(1.08)
QD75M1 QD75M2
QD75M4
AX1
AX2
AX3
AX4
RUN
ERR AX4
AX3
AX2
AX1
QD75M4
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Warranty
Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi;
machine damage or lost profits caused by faults in the Mitsubishi products; damage, secondary damage,
accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other
than Mitsubishi products; and to other duties.
!For safe use of the product
• This products have been manufactured as a general-purpose part for general industries, and has not been
designed or manufactured to be incorporated in a device or system used in purposes related to human life.
• Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine
or passenger movement vehicles, consult with Mitsubishi.
• This product has been manufactured under strict quality control. However, when installing appropriate
backup or failsafe functions in the system.
HEAD OFFICE : 1-8-12, OFFICE TOWER Z 14F HARUMI CHUO-KU 104-6212, JAPAN
NAGOYA WORKS : 1-14, YADA-MINAMI5, HIGASHI-KU, NAGOYA, JAPAN
When exported from Japan, this manual does not require application to the Ministry of Economy,
Trade and Industry for service transaction permission.
Specifications subject to change without notice.
Printed in Japan on recycled paper.
IB0300031-C.indd36IB0300031-C.indd36 2007/11/1510:55:302007/11/1510:55:30