MSG Equipment MS016 User manual

2022.09.26
MS016
TESTER FOR DIAGNOSTICS OF ALTERNATOR'S
VOLTAGE REGULATORS
USER MANUAL
TESTER DO DIAGNOSTYKI REGULATORÓW NAPIĘCIA
ALTERNATORÓW
INSTRUKCJA OBSŁUGI
ТЕСТЕР ДЛЯ ДИАГНОСТИКИ РЕЛЕ-РЕГУЛЯТОРОВ
ГЕНЕРАТОРОВ
РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ
UNIQUENESS
TRAINING
SERVICE
INNOVATION
WARRANTY
QUALITY

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User manual
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CONTENTS
INTRODUCTION....................................................................................................................................................4
1. PURPOSE...........................................................................................................................................................4
2. TECHNICAL CHARACTERISTICS.....................................................................................................................5
3. EQUIPMENT SET ..............................................................................................................................................6
4. TESTER DESCRIPTION....................................................................................................................................6
5. APPROPRIATE USE..........................................................................................................................................9
5.1. Safety regulations..............................................................................................................................10
5.2. Modes of operation...........................................................................................................................10
6. TESTER MAINTENANCE ................................................................................................................................ 11
6.1. Software update................................................................................................................................. 11
6.2. Cleaning and care..............................................................................................................................13
7. MAJOR FAULTS AND RECOVERY TECHNIQUES.........................................................................................13
8. EQUIPMENT DISPOSAL ................................................................................................................................13
CONTACTS...........................................................................................................................................................14

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INTRODUCTION
Thank you for choosing the product by MSG equipment.
The actual Manual contains information on the Tester MS016 purpose, set contents, technical
characteristics and operation instruction.
Read this Manual carefully before putting MS016 (hereunder referred to as "the tester”) into
operation. Get a special training at the equipment manufacturing facility if necessary.
In connection with the constant upgrade of the equipment, the changes made to the tester
configuration, set contents, and software may not be specified in the actual Manual.
WARNING! The actual user manual does not contain information on how to diagnose voltage
regulators and alternators with the tester. Follow the link MS016 Operation Manual to find this
information.
1. PURPOSE
The tester purpose is as follows:
1. Assessing performance of automotive alternators with a nominal voltage of 12/24V and stop-
start alternators with a nominal voltage of 12/24V (VALEO I-StARS). The diagnosis is carried out
either on a car or on the test bench that provides its drive and a load on the alternator.
2. Assessing performance of voltage regulators separately from alternators.
3. Reading and saving data transmitted via the LIN bus of a vehicle («LIN analyzer» function).
4. Diagnosing starters directly on cars without their removal or on the test bench that provides
proper unit fixation and power supply using cable MS-33503.
WARNING! Cable MS-33503 is not included in the equipment set and can be purchased
separately.
Below are the criteria for alternator and voltage regulator performance assessment:
- stabilizing voltage;
- control lamp operation;
- FR (displayed FR signal frequency and waveform, voltage regulator feedback).
For COM voltage regulators:
- ID;
- Protocol type;
- Data exchange rate;
- LIN protocol type;
- Voltage regulator self diagnosis faults.

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2. TECHNICAL CHARACTERISTICS
General
Supply voltage, V
during alternator
testing
12-48 – either battery or test bench
supply
during voltage
regulator testing
power unit with «Quick Charge 2.0»
function
Dimensions (L×W×H), mm 157×85×18
Weight, kg 0,3
Touch screen IPS 4.3" Capacitive touch
Ingress protection code
IP20
Voltage regulator/Alternator testing
Nominal voltage of tested alternators, V
12, 24
Types of tested
alternators
12V
«Lamp», «SIG», «RLO», «RVC», «C KOREA»,
«P/D», «COM» («LIN», «BSS»), «C JAPAN»,
VALEO «I-StARS»
24V «Lamp», «COM» («LIN»), PWM (SCANIA)
Voltage measurement accuracy, V ±0,1
Additional functions
Software update Yes
Voltage regulator database Yes
Load on voltage regulator No
Load on alternator No

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3. EQUIPMENT SET
The tester set includes:
Item name
Number of
pcs
Tester MSG MS016
1
MS-33501 – diagnostic cable for alternators
1
MS-33502 – diagnostic cable for voltage regulators and a set of adapter
cables 1
USB Cable Type-C
1
A power unit with a function «Quick Charge 2.0» (Input 100-240V 50/60Hz;
Output 9V-2A) 1
User Manual (card with QR code)
1
4. TESTER DESCRIPTION
The tester is a portable device controlled through the touch screen (Fig. 1).
Figure 1 - General view of the tester

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In the upper part of the device, there is a terminal for connection of diagnostic cables (Fig.2).
Figure 2 – Terminal for connection of diagnostic cables
There is a USB Type-C port in the bottom part of the tester, through which the power is supplied
to the tester during the diagnostics of voltage regulators. The USB port serves as well for
connection of the tester to a computer either for software updating or for data copying (Fig.3).
Figure 3 - USB port, Type-C
A diagnostic cable for voltage regulators (Fig.4) and adapter cables (Fig.5) for easy connection to
the voltage regulator output terminals are included in the tester set.
Figure 4 – Diagnostic cable for voltage regulators MS-33502

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Figure 5 – Adapter cables for connection to voltage regulators
The diagnostic cable for voltage regulators (Fig.4) has the following color marking:
•Red cable with a clip – B+ – voltage regulator terminal B+ (terminal 30);
•Black cable with a clip – B- – voltage regulator terminal B- (GND, terminal 31);
•Orange cable with a terminal – S(Sense pin) – through this terminal, the voltage regulator
measures the battery voltage and compares it with the alternator/voltage regulator output
voltage. This cable is connected to terminals S of the voltage regulator;
•Red cable with a terminal – IG (Ignition) – the ignition terminal (terminal 15, A, IG);
•White cable with a terminal – FR – through this terminal, the data on the voltage regulator
load are transmitted. The cable connects to FR, DFM, and M terminals of the voltage regulator;
•Grey cable with a terminal – D+ – the terminal through which the control lamp of the voltage
regulator is connected to terminals D+, L, IL, and 61 of the voltage regulator;
•Yellow cable with a terminal – GC – for connection of the tester to the control channel of the
voltage regulator through voltage regulator terminals COM, SIG, and others;
•Green cables with clips – F1,F2 – for connection of the tester to the brushes of the voltage
regulator or their corresponding terminals: DF, F, FLD;
•Blue cables with clips – ST1, ST2 – for connection of the tester to the stator terminals of the
voltage regulator: P, S, STA, Stator.

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The equipment set includes a cable for alternator diagnostics (Fig.6).
Figure 6 – Diagnostic cable for alternators MS-33501
The diagnostic cable (Fig.6) has the following color markings:
•Red clip, big – „В+” – battery positive terminal, alternator output terminal. It is used to
supply power to the tester and read the alternator output voltage;
•Black clip, big – „В-” – battery negative terminal (alternator body);
•Orange clip, small - „S” (Sense pin);
•Red clip, small – „IG” (Ignition);
•White clip, small – „FR”;
•Grey clip, small – „D+”;
•Yellow clip, small – „GC”.
5. APPROPRIATE USE
1. Use the tester as intended (see Section 1).
2. The tester is designed for indoor use. Be aware of the following operating constraints:
2.1. The tester should be used in the spaces equipped at the temperature range from +10 °С up
to +40 °С and the relative humidity range from 10 up to 75% without moisture condensation.
2.2. Do not use the tester at the low temperature and high humidity (more than 75%). When the
tester is brought from the cold place (outdoors) into the warm place, the condensate can appear
on its elements. Thus, do not turn on the tester at once. Wait for 30 minutes until switching it
on.

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2.3. Keep the tester far from the direct sunlight.
2.4. Keep away from heating devices, microwaves, and other temperature-raising equipment.
2.5. Avoid dropping the tester or spilling technical liquids on it.
2.6. Any interference with the electric diagram of the device is strictly prohibited.
2.7. Make sure the crocodile clips are completely insulated before connecting them to the
alternator/voltage regulator terminals.
2.8. Avoid the crocodile clips short circuit between themselves or to any conductive parts of a
vehicle, including its body.
2.9. Do not put the tester on the vehicle battery or other elements of the underhood space.
Avoid short circuit of the tester housing to the conductive parts of a vehicle.
2.10. Do not use the device with a faulty power unit.
2.11. Turn off the tester when it is not in operation.
3. In case of failures in the operation of the tester, stop further operation and contact the
manufacturer or sales representative.
WARNING! The manufacturer is not responsible for any damage or injury to human health
resulting from non-compliance with the requirements of this user manual.
5.1. Safety regulations
The operation of the tester requires technical proficiency of the operator, he must be authorized
to operate certain types of test benches (devices) and receive safety training.
5.2. Mode of operation
Mode 1 – Powered from a power unit.
Testing voltage regulators with a nominal voltage of 12/24V requires the use of a power unit: either
the one included in the equipment set or any other power unit with the «Quick Charge 2.0»
function. In this mode, the supply voltage (9V) will be displayed at the top of the tester screen.
When the tester is powered from a 5V power unit, the only available test mode is for 12V units.
WARNING! The operation of some voltage regulators requires heavy current that the tester
cannot provide. The diagnosis of such voltage regulators is not possible.
Mode 2 – Powered from a vehicle power system.
Use a diagnostic cable for alternators included in the equipment set (Fig.6). The tester will switch
on and function in alternator test mode only when we connect big crocodile clips “B+” and “B-“ to
the alternator output terminals.

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Mode 3 – Connecting to a computer.
When we connect the tester to a computer via a USB Type-C port, it operates in a data transmit
receive mode. In this mode, a new bootloader, software, and database versions can be uploaded
to the device memory. Also, it is possible to read information stored in the tester memory.
6. TESTER MAINTENANCE
The tester is intended for long-term operation. However, regular inspection of the device and
preventive measures performed as recommended can ensure its long and trouble-free service
life.
Below are the key points that require special attention during the daily inspection of the device:
•Compliance of the environmental conditions to the requirements for the tester operation:
temperature, humidity, air pollution level, vibration, etc.
•Condition of diagnostic cables (visual inspection for damage).
•Condition of a power unit and a USB cable.
6.1. Software update
The updates are available for:
•Firmware
•Databases
•Bootloader
Software update:
- Download a new firmware version (file «Update.bin» on the product detail page) on
servicems.eu.
- Connect the tester to a computer via a USB cable Type-C. The computer will identify the tester
as a flash drive.
- Copy «Update.bin» file to the root directory (substitute the old one).
- Disconnect the tester form the computer.
- Connect the tester to the power unit (included in the equipment set). The tester will be ON, and
the update installation will start automatically.
WARNING! Do not disconnect the tester from the power unit to cancel the update.

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- Wait for the update to install. Upon finishing, the tester will re-boot and be ready for use.
Database update:
- Download a new version (file “Base.bin” on product detail page) on servicems.eu.
- Connect the tester to a computer via a USB cable Type-C. The computer will identify the tester
as a flash drive.
- Copy «Base.bin» file to the root directory (substitute the old one).
- Disconnect the tester from the computer. The tester is ready for use.
Bootloader update:
- Download a new bootloader version (file «Bootloader.bin» on product detail page) on
servicems.eu.
- Connect the tester to a computer via a USB cable Type-C. The computer will identify the tester
as a flash drive.
- Copy “Bootloader.bin” file to the root directory (substitute the old one).
- Disconnect the tester from the computer.
- Connect the tester to the power unit (included in the equipment set). The tester will be ON.
- Go to the tester settings and press “Update bootloader”.
- Press “Update” and wait until the installation is finished.
WARNING! Do not disconnect the tester from the power unit to cancel the update.
- Upon finishing the installation, the tester will re-boot and be ready for use.
6.2. Cleaning and care
Use soft tissues or waste cloth and neutral detergents to clean the tester surface. Clean the touch
screen with a special fiber and a cleaning spray. To avoid corrosion, breakdown, or damage to the
tester, do not use any abrasives or solvents.

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7. MAJOR FAULTS AND RECOVERY TECHNIQUES
The table below contains a description of potential faults and recovery techniques:
Failure symptom Potential cause Troubleshooting tips
1. Tester does not turn
on when connected to
a power unit.
Power supply failure.
Recover power supply.
Power unit failure.
Check the tester by connecting it
to another power unit.
USB cable failure.
Check the tester by connecting
another USB cable.
2. Computer cannot
identify the tester.
USB cable failure.
Check the tester by connecting
another USB cable.
Software error.
Tester failure.
Contact a sales representative.
3. Incorrect display of
tested parameters.
Loose terminal connection.
Reconnect.
Diagnostic cable breakdown
Replace the diagnostic cable.
Software error.
Tester failure.
Contact a sales representative.
4. Test mode failure.
Loose terminal connection. Reconnect.
Diagnostic cable breakdown. Replace the diagnostic cable.
Tester failure.
Contact a sales representative.
8. EQUIPMENT DISPOSAL
European WEEE (Waste Electrical and Electronic Equipment) Directive 2002/96/EC applies to
Tester MS016 disposal.
Obsolete electronic equipment and electric appliances, including cables, hardware, and batteries
must be disposed of separately from the household wastes.
Use available waste collection systems to dispose of outdated equipment.
Proper disposal of old appliances will prevent harm to the environment and personal health.

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Contacts
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MSG equipment
HEADQUARTERS AND PRODUCTION
18 Biolohichna st.,
61030 Kharkiv
Ukraine
[phone]
[phone]
E-mail: [email protected]
Website: servicems.eu
REPRESENTATIVE OFFICE IN POLAND
STS Sp. z o.o.
ul. Modlińska, 209,
Warszawa 03-120
[phone]
[phone]
E-mail: [email protected]
Website: msgequipment.pl
TECHNICAL SUPPORT
[phone]
E-mail: [e-mail]

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Instrukcja obsługi
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SPIS TREŚCI
WSTĘP..................................................................................................................................................................16
1. PRZEZNACZENIE ............................................................................................................................................16
2. DANE TECHNICZNE........................................................................................................................................ 17
3. ZESTAW...........................................................................................................................................................18
4. OPIS TESTERA................................................................................................................................................18
5. ZASTOSOWANIE ZGODNE Z PRZEZNACZENIEM ......................................................................................21
5.1 Wskazówki dotyczące BHP ................................................................................................................22
5.2 Tryby pracy testera.............................................................................................................................22
6. OBSŁUGA TESTERA.......................................................................................................................................23
6.1. Aktualizacja oprogramowania ........................................................................................................23
6.2 Czyszczenie i codzienna obsługa....................................................................................................25
7. GŁÓWNE USTERKI I METODY ICH USUNIĘCIA..........................................................................................25
8. UTYLIZACJA ................................................................................................................................................... 26
KONTAKTY .......................................................................................................................................................27

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WSTĘP
Dziękujemy za wybór produktów MSG equipment.
Niniejsza Instrukcja obsługi zawiera informacje na temat przeznaczenia, zestawu, danych
technicznych i zasad eksploatacji testera MS016.
Przed użyciem testera MS016 (dalej w tekście tester) należy uważnie przeczytać niniejszą
Instrukcję obsługi i w razie potrzeby odbyć specjalne szkolenie w zakładzie produkcyjnym.
Ze względu na ciągłe udoskonalanie konstrukcji, wyposażenia i oprogramowania testera mogą
zostać wprowadzone zmiany nie uwzględnione w niniejszej instrukcji obsługi. Oprogramowanie
wstępnie zainstalowane w testerze podlega aktualizacji, a jego obsługa może zostać zakończona
bez wcześniejszego powiadomienia.
UWAGA! Niniejsza instrukcja obsługi nie zawiera informacji o procedurze diagnostyki
regulatorów napięcia i alternatorów za pomocą testera. Dla uzyskania tych informacji przejdź pod
link INSTRUKCJA MS016.
1. PRZEZNACZENIE
Tester jest przeznaczony do rozwiązywania poniższych problemów:
1. Badanie sprawności samochodowych alternatorów prądu przemiennego o napięciu
znamionowym 12 i 24 V, a także alternatorów układu start-stop o napięciu znamionowym 12 V
(VALEO I-StARS). Diagnostykę alternatora można wykonać bezpośrednio w samochodzie lub na
stanowisku, które zapewnia napęd i obciążenie alternatora.
2. Badanie sprawności regulatorów napięcia oddzielnie od alternatora.
3. Odczyt i zapis danych z magistrali LIN samochodu (funkcja „LIN analyzer”).
4. Podczas korzystania z kabla MS-33503 tester umożliwia zdiagnozowanie rozrusznika w
samochodzie bez demontażu lub na stanowisku, które zapewnia jego mocowanie i zasilanie.
OSTRZEŻENIE! Kabel MS-33503 nie jest dołączony do testera, można go kupić oddzielnie.
Diagnostyka samochodowych alternatorów i regulatorów napięcia odbywa się zgodnie z
poniższymi kryteriami:
- Napięcie stabilizacji;
- Sprawność lampki kontrolnej;
- FR (Wyświetlanie częstotliwości i wypełnienia impulsu sygnału FR, sprzężenie zwrotne regulatora
napięcia).
Dla regulatorów COM:
- ID;
- Protokół;

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- Szybkość wymiany danych;
- Typ protokołu LIN;
- Błędy autodiagnozy regulatora
2. DANE TECHNICZNE
Ogólne
Napięcie
zasilania, V
podczas badania
alternatorów
12-48 z akumulatora samochodowego lub
stanowiska
podczas badania
regulatorów zasilacz z funkcją „Quick Charge 2.0”
Wymiary (DxSxW), mm 157×85×18
Masa, kg
0,3
Wyświetlacz
IPS 4.3" Capacitive touch
Stopień ochrony
IP20
Badanie alternatorów/ regulatorów napięcia
Napięcie znamionowe badanych
alternatorów, V 12, 24
Typy badanych alternatorów 12V
«Lamp», «SIG», «RLO», «RVC», «C KOREA»,
«P/D», «COM» («LIN», «BSS»), «C JAPAN,
VALEO «I-StARS»
24V «Lamp», «COM» («LIN»), PWM (SCANIA)
Dokładność pomiaru napięcia, V ±0,1
Dodatkowo
Aktualizacja oprogramowania Tak
Baza regulatorów napięcia Tak
Obciążenie regulatora napięcia Nie
Obciążenie alternatora Nie

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3. ZESTAW
W zestaw dostawy testera wchodzi:
Nazwa Liczba, szt.
Tester MSG MS016
1
MS-33501 - kabel diagnostyczny alternatora
1
MS-33502 - kabel do diagnostyki regulatorów napięcia z zestawem
adapterów 1
Kabel USB Type-C
1
Zasilacz z funkcją „Quick Charge 2.0” (Input 100-240V 50/60 Hz; Output 9V-2A)
Instrukcja obsługi (karta z kodem QR)
1
4. OPIS TESTERA
Tester - to mobilne urządzenie, którego wszystkie funkcje są sterowane na ekranie dotykowym
(patrz rys. 1)
Rysunek 1. Ogólny widok testera

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W górnej części testera znajduje się złącze do podłączenia kabli diagnostycznych (rys. 2).
Rysunek 2. Złącze do podłączenia kabli diagnostycznych
W dolnej części testera znajduje się złącze USB Type-C, które służy do zasilania testera podczas
diagnozowania regulatorów napięcia, komunikacji między testerem a komputerem w celu
aktualizacji oprogramowania lub kopiowania danych (rys. 3).
Rysunek 3. Złącze USB Type-C
W zestawie z testerem dostarczany jest zestaw kabli do diagnostyki regulatorów napięcia (rys. 4)
i przewodów-adapterów (rys. 5) do wygodniejszego połączenia z terminalami znajdującymi się w
złączu regulatora.
Rysunek 4. Kabel do diagnostyki regulatorów napięcia MS-33502

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Rysunek 5. Przewody-adaptery do podłączenia regulatorów napięcia
Kabel do diagnostyki regulatorów napięcia (rys. 4) posiada następujące oznaczenia
kolorystyczne:
•Czerwony z zaciskiem - „В+” – terminal „В+” regulatora napięcia (klema 30);
•Czarny z zaciskiem - „В-” – terminal „В-” regulatora napięcia (masa, klema 31);
•Pomarańczowy ze złączem - „S” (Sense pin) – terminal, za pomocą którego regulator napięcia
mierzy napięcie na akumulatorze i porównuje napięcie na akumulatorze i wyjściu alternatora
(regulatora). Podłączany jest do terminalów regulatora: „S”;
•Czerwony ze złączem - „IG” (Ignition) - terminal podłączenia obwodu zapłonu (klema 15, A, IG);
•Biały ze złączem – „FR” - terminal, przez który przesyłane są dane o obciążeniu regulatora.
Podłączany jest do terminalów regulatora: „FR”, „DFM”, „M”;
•Szary ze złączem – „D+” - terminal, do którego podłączony jest obwód kontrolki regulatora
napięcia. Przeznaczony do podłączenia wyprowadzeń regulatora napięcia: „D+”, „L”, „IL”, „61”;
•Żółty ze złączem – „GC” - wejście do podłączenia kanału sterującego regulatorem napięcia.
Podłączany jest do terminalów regulatora: „COM”, „SIG”, itp.;
•Zielone z zaciskiem - „F1”, „F2” - podłączenie do szczotek regulatora napięcia lub
odpowiadających im terminalów: „DF”, „F”, „FLD”;
•Niebieskie z zaciskiem - „ST1”, „ST2” - podłączenie do styków stojana (terminalów) regulatora:
„P”, „S”, „STA”, „Stator”.