MSG Equipment MS300 User manual

QUALITY WARRANTY INNOVATION SERVICE TRAINING UNIQUENESS
2019.11.06
MSG MS300
DIAGNOSTYCZNE STANOWISKO DO SPRAWDZANIA
ZACISKÓW HAMULCOWYCH
INSTRUKCJA OBSŁUGI
ДИАГНОСТИЧЕСКИИ СТЕНД ДЛЯ ПРОВЕРКИ
ТОРМОЗНЫХ СУППОРТОВ
РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ
TEST BENCH FOR DIAGNOSTICS OF BRAKE CALIPERS
USER MANUAL

User Manual - Test bench MSG MS300
English
1. INTRODUCTION .......................................................................................................................................................2
2. SAFETY MEASURES.................................................................................................................................................3
3. DESCRIPTION...........................................................................................................................................................4
3.1 Technical characteristics..............................................................................................................................4
3.2 Equipment set..................................................................................................................................................4
3.3 Placement location........................................................................................................................................ 5
3.4 Preparation for use........................................................................................................................................5
4. STRUCTURE..............................................................................................................................................................6
5. STEP-BY-STEP INSTRUCTION..............................................................................................................................7
6. MAINTENANCE MS300 .......................................................................................................................................14
6.1 Change of power uid.................................................................................................................................14
6.2 Hydraulic system power pressure adjustment................................................................................... 14
7. TRANSPORTATION ...............................................................................................................................................15
CONTENTS
1

DANGER! Dangerous situation implying serious injury or damage of the equipment could
occur.
WARNING! Dangerous situation implying slight injury or material damage could occur.
We are grateful for choosing MSG Equipment.
Actual User Manual contains information on application, compound parts, functioning and
construction, technical characteristics and all necessary details regarding exploitation of the Test
bench MS300 for diagnostics and repair of brake calipers.
The manufacturer reserves the right to change component parts and software without
preliminary notice of users.
Independent altering of the equipment structure and use of non-original components will cause
removal of warranty liability.
It is strongly recommended to learn actual User Manual MS300 before launching the equipment.
Read the section "Safety measures" carefully and observe all the instructions when using the
equipment.
A special attention should be paid to text with notes "DANGER", "WARNING".
The following indications will be used in actual User Manual:
1. INTRODUCTION
The warnings and instructions described in this manual do not cover all possible circumstances
and situations that may occur during operation of the equipment. It is necessary to understand
that attentiveness and common sense of a user are obligatory factors when working with the test
bench.
2
User Manual - Test bench MSG MS300
English

1. Any connections to the electric motor terminals are strictly forbidden.
2. The test bench should be put into operation only in terms of reliable earthing (to avoid electric
shock).
3. Disconnect the test bench when it is out of use.
4. Disconnect the test bench from power supply before starting any maintenance works. All works
on the test bench electric system should be conducted by a qualied electrician only.
5. It is strongly recommended to avoid leaving the test bench in the mode of operation
unattended.
6. The test bench should operate in a well-ventilated premises. Existence of a big amount of
vapors of highly ammable substances may cause an explosion or re.
7. While working on the test bench, personal protective equipment should be used, such as
gloves, goggles. Remember that the brake uid is usually ammable. Smoking is strictly forbidden
when working with the brake uid. It is poisonous, a lethal outcome is possible when even 100 ml
ingested. In case of accidental swallowing a liquid, clean your stomach immediately. In case of
contact with eyes, rinse them with plenty of water. Turn to a doctor in any case.
1. If there is a failure in the test bench operation, switch it off. A prolonged running of large
current may cause re or damage of the motor winding.
2. To avoid short circuits, it is recommended to periodically check the insulation condition on the
power supply cable.
3. Work with the equipment should be strictly conducted in accordance with the operative rules
and standards of occupational health and safety.
4. The equipment should be strictly used for the purpose intended only and in accordance with
the instructions described in actual User Manual.
5. If the equipment is out of service for a long time, it is strongly recommended to inspect it
carefully before launching. Clean and lubricate it if necessary.
3
2. SAFETY MEASURES
DANGER!
WARNING!
User Manual - Test bench MSG MS300
English

The Test Bench MS300 for diagnostics and repair of brake calipers is a specialized equipment
manufactured for production facilities and centers on maintenance and repair of automotive
calipers.
MS300 is intended for diagnostics and repair of brake calipers and for performance testing of
calipers with electric park brake (12 V voltage supply function is ensured).
The equipment set includes:
• Test Bench MS300 – 1 pce.;
• High-pressure hose (1,2 m) – 1 pce.;
• Wires to connect calipers with electric park brake – 1 set;
• Fitting adapter: М10х1 – 1⁄4" – 1 pce.; М10х1,25 – 1⁄4" – 1 pce.; М12х1 – 1⁄4" – 1 pce.;
• User Manual MS300 – 1 pce.
4
Name Value
Voltage, V 380±10%
Power, kW 0,55
Supply type Three-phase (3L+N+PE)
Hydraulic system power uid, bar 140
Maximum pressure, bar 250
Power uid DOT4
Power uid volume, l 4
Dimensions, mm 1520х812х1470
Weight, kg 150
3. DESCRIPTION
3.1 Technical characteristics
3.2 Equipment set
User Manual - Test bench MSG MS300
English

The Test Bench should be installed on a at surface of the oor. The test bench construction does
not require mounting to the foundation. The test bench legs are equipped with height adjusters.
Inspect the device for existence of damage. If it is found, please contact either the manufacturer
or the trade representative.
It is strongly recommended not to hold onto the housing of the equipment when installing and
dislocating it. Make sure that the power uid is in the system. If necessary, ll up the test bench
hydraulic system to the required level through the drainage container of the tabletop.
Earth the test bench. Connect MS300 to 380 V electrical power supply.
Set the required working pressure value of the hydraulic system of the test bench in accordance
with the paragraph 6.2 of this manual (pressure set by the manufacturer is 140 bar).
WARNING! In case of obvious damage, use of equipment is forbidden.
3.3 Placement location
3.4 Preparation for use
5
User Manual - Test bench MSG MS300
English

4. STRUCTURE
Fig. 1 – Test Bench MS300 for diagnostics of brake calipers
1– manometer; 2– pressure decrease button; 3– pressure increase button; 4– switch
on/off button; 5– emergency stop button; 6– 12 V power supply adjustment knob, polarity
change button; 7– 12 V power terminal No1; 8– power terminal No2; 9– High-pressure hose
connector; 10 – vice placement location; 11 – electric motor; 12 – power uid lter; power
13 – uid tank; 14 – power uid level sensor; 15 – power uid drainage valve.
6
User Manual - Test bench MSG MS300
English

Operation sequence while working with MS300 is the following:
1. Place the brake caliper over the test bench drainage container; connect one end of the
high-pressure hose to the high-pressure hose connector 9 (Fig. 1), connect the other end through
the tting adapter to the brake caliper (Fig. 2).
5. STEP-BY-STEP INSTRUCTION
Fig. 2 – Connection of the high-pressure hose
7
User Manual - Test bench MSG MS300
English

Fig. 3 – Activation of the Test Bench
2. Press the button 4 (Fig.1) to switch on the Test Bench (Fig. 3).
8
User Manual - Test bench MSG MS300
English

3. Place a metal bar or any other hard element between the housing and the caliper piston to
prevent the piston from falling out of the housing (Fig. 4).
Fig. 4 – Installation of the piston stop
9
User Manual - Test bench MSG MS300
English

4. Press and hold the pressure increase button 3 (Fig. 1), let the power uid pressure reach the
required manometer value 1 (Fig. 1), meanwhile, the caliper piston will move forward and reach
the stop (Fig. 5);
5. Leave this assembly connected for a while (about 30 seconds) and monitor the power uid
decrease indication. If the pressure does not change after the set time and there is no power uid
leak from the caliper, the unit works. Leak and pressure decrease on the manometer will signies
the caliper’s failure;
Fig. 5 – Caliper piston stop
10
User Manual - Test bench MSG MS300
English

The piston extraction out of the caliper for repair work is carried out by sufcient pressure supply
(by pressing the button 3 (Fig. 1)) through the high-pressure hose.
DANGER! It is strongly recommended to use protective glasses.
Fig. 6 – Pressure decrease
6. Press the button 2 (Fig. 1) to decrease the pressure (Fig. 6).
11
User Manual - Test bench MSG MS300
English

Repeat the diagnostic operations after the repair works.
To diagnose operation of the electric parking brake caliper, connect the caliper electric motor via
the set of wires to the power terminals 7, 8 (Fig. 1) of the test bench (Fig. 7).
Place a metal bar or any other hard element between the housing and the caliper piston to
prevent the piston from falling out of the housing.
Then activate the test bench with the button 4 (Fig. 1), switch on power (12 V) by turning the knob
6 (Fig. 1). If the electric parking brake caliper is faultless, it will move forward and reach the stop
(Fig. 8).
Fig. 7 – Connection of the wires
12
User Manual - Test bench MSG MS300
English

Change the polarity by turning the knob 6 (Fig. 1) on the connection terminals. If the brake caliper
is faultless, the piston will move back and hide inside of the caliper until tight.
Fig. 8 – Power supply to the caliper
13
User Manual - Test bench MSG MS300
English

The Test Bench MS300 for diagnostics and repair of brake calipers is intended for long lasting
operation under twenty-four-hour schedule. However, it is essential to inspect the equipment
and observe preventive measures described below with recommended intervals for trouble-free
enduring operation. It is recommended to clean the system from metal chip and other
contamination with a soft brush or cloth on nishing the daily operating shift.
Control the electric motor operation while using the test bench. Unusual sounds, excessive
heating, vibration signalize of a failure.
The recommended period for changing the hydraulic uid (DOT4) and the system lter element
(CR091C10R) is one year of operation. Besides, the brake uid condition and the necessity of its
change is assessed visually, according to its view. It should be transparent, homogeneous,
without sediment. The valve 15 (Fig. 1). is intended for drainage of the power uid. Filling and
relling of the test bench hydraulic system is carried out through the test bench drainage block.
The power uid volume in the hydraulic system is measured with the level sensor 14 (Fig. 1).
The hydraulic system power pressure adjustment is carried out with the help of the adjustment
valve (hexagon) (Fig. 9).
Fig. 9 – Pressure adjustment valve
6.1 Change of power uid
6.2 Hydraulic system power pressure adjustment
6. MAINTENANCE MS300
14
User Manual - Test bench MSG MS300
English

15
All elements of the Test Bench MS300 should be xed safely. Mechanical damage is highly
undesirable while transportation the equipment by different means of transport.
7. TRANSPORTATION
User Manual - Test bench MSG MS300
English

Instrukcja obsługi - stanowisko diagnostyczne MSG MS300
Polish
1. INFORMACJA OGÓLNA ..........................................................................................................................................17
2. INSTRUKCJE BEZPIECZEŃSTWA.........................................................................................................................18
3. OPIS STANOWISKA MS300.................................................................................................................................19
3.1 Specykacje techniczne...............................................................................................................................19
3.2 Wyposażenie sprzętu....................................................................................................................................19
3.3 Wybór miejsca instalacji.............................................................................................................................20
3.4 Przygotowanie MS300 do użytku..............................................................................................................20
4. STANOWISKO MS300...........................................................................................................................................21
5. KOLEJNOŚĆ WYKONYWANIA ROBÓT NA STANOWISKU MS300.................................................................22
6. KONSERWACJA MS300 ........................................................................................................................................29
6.1 Wymiana płynu roboczego.........................................................................................................................29
6.2 Regulacja ciśnienia roboczego układu stanowiska.............................................................................29
7. TRANSPORTOWANIE ...........................................................................................................................................30
SPIS TREŚCI
16

NIEBEZPIECZEŃSTWO! Bezpośrednie niebezpieczeństwo, które może spowodować poważne
obrażenia ciała lub uszkodzenie sprzętu..
UWAGA! Może wystąpić niebezpieczna sytuacja, która może spowodować lekkie obrażenia
ciała lub szkody materialnej.
Dziękujemy za wybranie produktu rmy «MSG equipment».
Niniejsza instrukcja obsługi zawiera informacje o celu, konguracji, projekcie, specykacjach
technicznych i zasadach działania stanowiska do diagnozowania i naprawy zacisków
hamulcowych MS300.
Producent zastrzega sobie prawo do zmiany projektu swoich produktów bez uprzedniego
powiadomienia użytkowników.
Nieautoryzowana modykacja MS300 przez Nabywcę lub osobę trzecią spowoduje utratę
gwarancji.
Przed użyciem MS300 należy uważnie przeczytać niniejszą instrukcję obsługi.
Przeczytaj uważnie rozdział „Instrukcje bezpieczeństwa” i ściśle przestrzegaj zasad opisanych
podczas pracy na stanowisku.
Zwróć szczególną uwagę na miejsca w sekcji „NIEBEZPIECZEŃSTWO”, „UWAGA”. W niniejszym
dokumencie zastosowano następujące konwencje:
1. INFORMACJA OGÓLNA
Instrukcja obsługi - stanowisko diagnostyczne MSG MS300
Polish
Ostrzeżenia, przestrogi i instrukcje opisane w tym podręczniku nie obejmują wszystkich
możliwych okoliczności i sytuacji, które mogą wystąpić podczas pracy. Musisz zrozumieć, że
ostrożność i zdrowy rozsądek operatora są obowiązkowymi czynnikami podczas pracy z
urządzeniem.
17

1.Nie należy wykonywać żadnych połączeń z zaciskami silnika.
2.Obsługa stanowiska jest dozwolona tylko wtedy, gdy jest odpowiednio uziemiony (aby zapobiec
porażeniu prądem)
3.Wyłącz zasilanie stanowiska, gdy nie jest używane.
4.Przed rozpoczęciem prac konserwacyjnych na stanowisku odłącz go od sieci. Naprawy części
elektrycznej stanowiska powinny być wykonywane wyłącznie przez wykwalikowanego elektryka.
5.Nie pozostawiaj stanowisko w trybie diagnostycznym bez nadzoru.
6.MS300 musi być eksploatowany w dobrze wentylowanych pomieszczeniach. Obecność w
powietrzu dużej liczby oparów substancji łatwopalnych może doprowadzić do pożaru lub
wybuchu.
7.Podczas pracy na stoisku MS300 należy stosować osobiste wyposażenie ochronne: rękawice,
okulary ochronne. Pamiętaj, że płyn hamulcowy jest ogólnie łatwopalny. Podczas pracy z nią
surowo zabronione jest palenie. Jest trujący, w przypadku połknięcia nawet 100 ml może wystąpić
śmierć. W razie przypadkowego połknięcia płynu należy natychmiast przepłukać żołądek. W
przypadku kontaktu z oczami przemyć dokładnie strumieniem wody. W każdym razie w takich
sytuacjach musisz udać się do lekarza.
1.Jeśli doszło do awarii stanowiska, wyłącz go. Ciągły przepływ wysokiego prądu może
spowodować pożar lub uszkodzenie uzwojenia silnika.
2.Aby zapobiec zwarciu, zaleca się okresowe sprawdzanie stanu izolacji kabla zasilającego.
3.Praca na stoisku MS300 muszą być przeprowadzane zgodnie z obowiązującymi normami i
zasadami ochrony pracy i bezpieczeństwa.
4.Obsługa stanowiska MS300 musi być przeprowadzana wyłącznie zgodnie z jej przeznaczeniem i
ściśle zgodnie z warunkami opisanymi w tej instrukcji..
5.Przed uruchomieniem MS300, który był przechowywany bez użycia przez długi czas, należy go
sprawdzić i, jeśli to konieczne, wyczyścić i nasmarować.
18
2. INSTRUKCJE BEZPIECZEŃSTWA
Instrukcja obsługi - stanowisko diagnostyczne MSG MS300
Polish
NIEBEZPIECZEŃSTWO!
UWAGA!