MULTISPAN UTC-4203 User manual

UTC-4203
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All safety related codifications, symbols and instructions that appear in this operating manual
or on the equipment must be strictly followed to ensure the safety of the operating personnel as
well as the instrument.
If all the equipment is not handled in a manner specified by the manufacturer, it might impair the
protection provided by the equipment .
Product improvement and upgrade is a constant procedure. So for more updated operating information and support,
Please contact our helpline : [phone]/76/82 or Email at [email protected] Ver: 2008
=> Read complete instructions prior to installation and operation of the unit.
WARNING : Risk of electric shock.
3) Cable used for connection to power source, must have a cross section of 1mm or greater. These wires
should have insulations capacity made of at least 1.5kV.
2) To reduce electro magnetic interference, use wire with adequate rating and twists of the same of
equal size shall be made with shortest connection.
4) When extending the thermocouple lead wires, always use thermocouple compensation wires for wiring
for the RTD type, use a wiring material with a small lead resistance (5Ω max per line)and no resistance
differentials among three wires should be present.
1) To prevent the risk of electric shock power supply to the equipment must be kept OFF while doing the
wiring arrangement. Do not touch the terminals while power is being supplied.
5) A better anti-noise effect can be expected by using standard power supply cable for
the instrument.
1) This equipment, being built-in-type, normally becomes a part of main control panel and in such case the
terminals do not remain accessible to the end user after installation and internal wiring.
2) Do not allow pieces of metal, wire clippings, or fine metallic fillings from installation to enter the product
or else it may lead to a safety hazard that may in turn endanger life or cause electrical shock to the operator.
3) Circuit breaker or mains switch must be installed between power source and supply terminal to
facilitate power ‘ON’ or ‘OFF’ function. However this mains switch or circuit breaker must be
installed at convenient place normally accessible to the operator.
4) Use and store the instrument within the specified ambient temperature and humidity ranges as
mentioned in this manual.
Warning Guidelines
Installation Guidelines
Mechanical Installation
Maintenance
Safety Precautions
1) Prepare the panel cutout with proper dimensions as show above.
2) Fit the unit into the panel with the help of clamp given.
3) The equipment in its installed state must not come in close proximity to any heating source,
caustic vapors, oils steam, or other unwanted process by products.
4) Use the specified size of crimp terminal (M3.5 screws) to wire the terminal block. Tightening the
screws on the terminal block using the tightening torque of the range of 1.2 N.m.
5) Do not connect anything to unused terminals.
1) The equipment should be cleaned regularly to avoid blockage of ventilating parts.
2) Clean the equipment with a clean soft cloth. Do not use isopropyl alcohol or any
other cleaning agent.
3) Fusible resistor must not be replaced by operator.
2
A
B
C
D
EF
MODEL A
48mm 48mm 44mm 44mm 3mm 95mm
BC
D E F
DIMENSIONS
68mm - 2.68 inches
60mm - 2.36 inches
R1
TUNE
R3
R2
SET ENT
SV
PV
UTC4203
R1
TUNE
R3
R2
SET ENT
SV
PV
UTC4203
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UTC-4203
Connection Diagram
OPERATING MANUAL
UNIVERSAL TEMPERATURE CONTROLLER
UTC-4203
J: 0 to 600°C / K: 0 to 1200°C /
PT-100: -99 to 400ºC, PT.1: -99.0 to 400.0°C
PID/TP/ ON-OFF (selectable)
Output
Power Supply
Operating
Temperature
Relative
Humidity
100 to 270V AC,50/60 Hz, Approx 4VA
0°C To 55°C
Up to 95% RH Non Condensing
Model
Display
Size (mm)
Panel Cutout
Input
Temperature
Range
Control Action
48 (H) X 48 (W) X 95 (D) mm
45 X 45 mm
UTC-4203
J, K, PT-100 (selectable)
3Relay, 1C/O Contact, 5A,230V AC,
Technical Specification
Note:
1) If sensor connection is reversed, display will show “SRE” message.
2) If sensor is not connected, display will show Open message.
3) Every time the instrument is turned ON, following pattern will be displayed
All digit segment will be turned ON for 3 sec
Previous or default sensor input will be displayed for 2 sec
Process Value
Set Value
Protection
Level
(As per request)
IS/IEC 60529 : 2001
IP-65 (Front side) As per
UPPER:- 4 Digit 7 seg 0.56”, red LED Display
LOWER:- 4 Digit 7 seg 0.33”, green LED Display
POWER ON
TC
+
RTD
-
NC
C
R1
NO
1
2
3
4
5
L
N
R3
C
NO
7
6
8
9
10
11
12
100
270V AC
50/60 HZ
4VA
~
SSR 2
+
-
Made in India
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UTC-4203
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UTC-4203
SET VALUE
SET POINT 1
SET POINT 2
SET POINT 3
S E T 2
S E T 3
S E T 1
0 1 0 5
0 1 1 0
0 1 0 0
0 1 0 0
Press key for 3 sec to
enter Password parameter
SET
0 0 3 5 PROCESS VALUE
P A S S Password Message
p I d T P
PID TP
ON-OFF
Parameters
Hysteresis
P A R A P A R A
0 2 0. 00 0 0 4
0 3 0 0 0 0 1 2
0 0 7 5 0 0 0 0
0 0 1 5 0 0 0 6
0 0 0 6
0 0 0 6
0 0 0 0 0 0 0 3
0 0 0 3
P A R a
0 0 3 7
0 0 0 6
0 0 0 3
0 0 0 3
0 0 0 6
0 0 0 6
0 0 0 6
0 0 0 6
0 0 0 3
0 0 0 3
0 0 0 3
0 0 0 6
P B P b
I t C t
D t m r
C T T I m 1
T I m 2
T I m 3
m r H Y S 2
H Y S 3
O n O F
T I m 1
T I m 1
T I m 2
T I m 3
T I m 3
T I m 2
h Y S 2
h Y S 3
h Y S 3
h Y S 1
h Y S 2
Press key
Press key
Press key
Parameters Parameters
Proportional
Band
Integral
Time
Derivative
Time
Cycle Time
Manual Reset
IF T1MD = SOAK
IF R2MD = OFF
IF R3MD = OFF
or SKPS or SKRG
or E-AL
or E-AL
or E-AL
TO ENTER CONTROL
PARAMETER
SETTING, ENTER “37”
P A S S Password Message
0 0 5 0
I N P T Input ( J / K / Pt100 / Pt.1 )
Control Action
HEAT, COOL, H-AL,
L-AL, O-AL, I-AL,AB-L,AB-O,OFF
HEAT, COOL, H-AL,
L-AL,O-AL,I-AL,E-AL,AB-L,AB-O,OFF
SEC/MIN/HOUR
SEC/MIN/HOUR
C T R L
r 1 M D
r 2 M D
T 1 m d
T 2 m d
T 1 u t
T 2 u t
PID/ON-OFF
/TP
OR
P A S S Password Message
0 0 7 3
J
p I D
H E A T
E- A L
S o h t
a l m t
H o u r
M I N
O n O F T P
P T
P T. 1
K
Set Point Low Limit
Set Point High Limit
S L L
S H L
0 0 0 0
0 6 0 0
OFF-SET
O F S T
0 0 0 0
TO ENTER BASIC
CONFIGURATION
SETTING, ENTER “73”
IF R1MD=OFF
IF R2MD=OFF
IF T1MD=OFF
IF T2MD=OFF
IF R1MD = OFF
or E-AL
IF R2MD = OFF
IF T1MD = OFF
Press key
to Save & Exit
IF PID SELECTED IF ON-OFF SELECTED IF TP SELECTED
IF T1MD = SOAK
or SKPS or SKRG
Off-set correction -20.0°C to +20.0°C
-20°C to +20°C
Delay time 1 sec to 999 sec
1 sec to 999 sec
CT 4 sec to 99 sec 4 sec to 99 sec
IT
Hysteresis 0.1°C to 50.0°C
1°C to 50°C
MR
PB
-9.0 to +9.0
2.0 to 20.0
-9 to +9
2 to 20
DT
PB
Sr.
1
2
3
4
5
6
7
8
9
0 to 999.9 0.0 to 999.9
0.0 to 9999
0.0 to 9999
0 to 9999
0 to 9999
Parameter Range for PT.1 sensor
Range for J, K, PT100
IF T2MD = OFF
IF T3MD = OFF
IF T2MD = OFF
IF R1MD = OFF
HEAT, COOL, H-AL,
L-AL,O-AL,I-AL,E-AL,AB-L,AB-O,OFF
ONDL,SOKT,SKPS,SKRG,ALMT,OFF
ONDL,SOKT,SKPS,SKRG,ALMT,OFF
ONDL,SOKT,SKPS,SKRG,ALMT,OFF
SEC/MIN/HOUR
r 3 M D
T 3 m d
T 3 u t
E- A L
a l m t
M I N
IF R2MD=OFF
IF T2MD=OFF
INDIVIDUAL/RELATIVE
INDIVIDUAL/RELATIVE
s 2 m d
s 3 m d
I n d u
I n d u
Press key
to Save & Exit
Press key
to INPT Setting
Press key
SET
Press key
SET
Press key
SET
Press key
SET
Press key
SET
Press key
SET
Press key
SET
Press key
SET
Press key
SET
Press key
SET
SET
SET
SET
SET
Press key
SET
Press key
SET
Press key
SET
Press key
SET
Press key
SET
IF T2MD = OFF
IF R3MD = OFF
IF T3MD = OFF
or E-AL
Set Point Setting
Basic Configuration
Control Parameter
Factory Setting
FACTORY SETTING
PARAMETER
IT
CT
OFFSET
PB
DT
MR
HYSTERESIS
DELAY TIME
VALUES
0300
15 sec
6 sec
020.0
0075
0°C
0°C
3°C
SR.
2
4
6
1
3
5
7
8
Y E S
ENT
ENT
yes : press key to apply factory set
values as shown in table.
nO : press key to escape
from factory setting.
n O
Press + key
for 3 sec
F C S T
1 2 3 4
1 2 3 4
1) Press Key to go parameter setting.
3) Press Key to save change in setting
4) Press key for 6 sec to start/stop PID AUTO TUNING
5) Press + key for 3 sec to go to factory setting mode.
SETSET
ENT
2) Press or key to change value or to select option.
Key Operation
Press key to
Save & Exit
Press key to Save & Exit
PID AUTO-TUNING
Press key for 6 sec to start/stop
PID auto-tuning
PV
SV
1 2 3 4
1 2 3 4