MULTISPAN TC-442 User manual

TC - 442
TEMPERATURE CONTROLLER
TECHNICAL SPECIFICATION
Input Type
Thermocouple
Resolution
Indication
Input Range
0 to 400°C
0 to 500°C
J
K
1°C
±1% of FSD ± 1°C
INPUT SPECIFICATION:
Accuracy (FSD:- Full Scale Deflection)
POWER SUPPLY:
Supply voltage
Power consumption
(VA RATING) Approx 4VA @ 230V AC MAX
100 to 270V AC, 50-60Hz
Display
Heating
Size
Keys
Cooling
Alarm
Panel Cutout
Upper: 3 digit, 7 segment, 0.63”
1) PID control with Auto-Tuning
1) BL.TP (Blower Time Proportional)
Lower: 3 digit, 7 segment, 0.30”
2) ON-OFF control
48 (H) x 48 (W) x 70 (D) mm
SET, INC, DEC, ENT
45 (H) x 45 (W) mm
DISPLAY AND KEYS:
DIMENSION:
CONTROL METHOD:
2) ON-OFF control
ENVIRONMENT CONDITION:
Relative Humidity
Operating Temp.
0°C to 55°C
UP to 95% RH
(non-condensing)
Protection Level
IP-65 (Front side) As per IS/IEC
60529 : 2001
( As Per request)
ERROR DISPLAY
FACTORY SETTING
Press + key
for 3 sec
yes
: Press key to apply factory set values as shown in
table.
: Press key to escape from factory setting.
ENT
ENT
no
no
RANGE FOR CONTROL PARAMETER
PARAMETER MESSAGE DESCRIPTION
Set Point 1 For O/P 1
Set Point 2 For O/P 2
Low Set Point 2
High Set Point 2
Password
Input ( Sensor )
Set Low Limit
Set High Limit
Offset
Proportional Band For
PID Action
Hysteresis 1
Hysteresis 2
Output 1 Mode
Alarm 2
Control Action 1
Output 2 Mode
Control Action 2
Set 2 Mode
Relay 1 Delay Time
Relay 2 Delay Time
Absolute Out Band Alarm
IT 0 to 999
0.0 to 9.59 (mm.ss)
R2DL
Parameter Range for J,K
PB 0.0 to 99.9°C
CT
0 to 999
4 to 99 sec
DT
-9 to 9°C
MR
1 to 100°C
1 to 100°C
2.0 to 25.0°C
-50 to 50°C
OFFSET
HYS1
HYS2
C-PB
1 to 20 sec
C-ON
5 to 200 sec
C-OFF
0.0 to 9.59 (mm.ss)
R1DL
SR. SR.PARAMETER PARAMETERVALUES VALUES
2
4
6
1
3
5
IT
CT
PB
DT
MR
OFFSET
300
15 sec
75
20.0° C
0° C
0° C
7
8
9
10
11
HYSTERISIS-1
HYSTERISIS-2
C-PB
C-ON
C-OFF
1 Sec
48 Sec
3°
C
2°
C
4.0°
C
PARAMETER MESSAGE DESCRIPTION
PV = Process value
SV = Set Value
Display Color:
Upper : Red/White
Lower : Green
High, Absolute Low, Inband,
Absolute Outband
When an error has occurred the display indicates error
codes as given below.
ERROR MEANING
Sensor is not connected or
Over range condition or
sensor break
Sensor connection is reversed

MECHANICAL INSTALLATION
TERMINAL CONNECTION
STATUS LED DESCRIPTION
KEY OPERATION
To enter in parameter setting
For start/stop PID auto tuning
To go in factory setting mode
To set parameter value and move to
the next parameter
To increment parameter value.
Set parameter to be save & exit.
To decrement parameter value
Press
6 sec
Press 3 sec
+
PRESS KEYFUNCTION
OPERATOR MODE
PARAMETER SETTING MODE
Integral Time Constant
Derivative Time Constant
Cycle Time For PID Action
Manual Reset
Cooling PB
Cooling On Time
Cooling Off Time
PID Action
ON-OFF Action
Blower TP Action
High Alarm
Absolute Low Alarm
In Band Alarm
INSTALLATION GUIDELINES
1. This equipment, being built-in-type, normally becomes a part of main control panel and
in such case the terminals do not remain accessible to the end user after installation
and internal wiring.
2. Do not allow pieces of metal, wire clippings, or fine metallic fillings from installation to
enter the product or else it may lead to a safety hazard that may in turn endanger life or
cause electrical shock to the operator.
WARNING GUIDELINES
WARNING : Risk of electric shock.
1. To prevent the risk of electric shock, power supply to the equipment must be kept OFF
while doing the wiring arrangement. Do not touch the terminals while power is being
supplied.
2. To reduce electro magnetic interference, use wire with adequate rating and twists of the
same of equal size shall be made with shortest connection.
3. Cable used for connection to power source, must have a cross section of 1mm or greater.
These wires should have insulations capacity made of at least 1.5kV.
4. When extending the thermocouple lead wires, always use thermocouple compensation
wires for wiring for the RTD type, use a wiring material with a small lead resistance (5
max per line) and no resistance differentials among three wires should be present.
5. A better anti-noise effect can be expected by using standard power supply cable for the
instrument.
Ω
3. Circuit breaker or mains switch must be installed between power source and supply
terminal to facilitate power ‘ON’ or ‘OFF’ function. However this mains switch or circuit
breaker must be installed at convenient place
normally accessible to the operator.
4. Use and store the instrument within the specified ambient temperature and humidity
ranges as mentioned in this manual.
MECHANICAL INSTALLATION GUIDELINES
1. Prepare the panel cutout with proper dimensions as shown above.
2. Fit the unit into the panel with the help of clamp given.
3. The equipment in its installed state must not come in close proximity to any heating
source, caustic vapors, oil steam, or other unwanted process byproducts.
4. Use the specified size of crimp terminal (M3.5 screws) to wire the terminal block.
Tightening the screws on the terminal block using the tightening torque of the range of
1.2 N.m.
5. Do not connect anything to unused terminals.
Specifications are subject to change, since development is a continuous process,
So for more updated operating information and Support,
Please contact our Helpline: 9978991474/76/82 or
Email at Ver:2208[email protected]
MAINTENANCE
1. The equipment should be cleaned regularly to avoid blockage of ventilating parts.
2. Clean the equipment with a clean soft cloth. Do not use isopropyl alcohol or any other cleaning
agent.
3. Fusible resistor must not be replaced by operator.
Read complete instructions prior to
installation and operation of the unit. WARNING : Risk of electric shock.
SAFETY PRECAUTION
!
All safety related codifications, symbols and instructions that appear in this operating manual
or on the equipment must be strictly followed to ensure the safety of the operating personnel
as well as the instrument.
If all the equipment is not handled in a manner specified by the manufacturer, it might impair
the protection provided by the equipment.
Alarming Mode
OFF Mode
Yes
No
Set 2 Individual to Set 1
Set 2 Reletive to Set 1
Factory Setting
Heating Mode
Cooling Mode
OUTPUT SPECIFICATION:
Relay Type
Rating
1C/O (NO-C-NC)
10A, 230V AC / 28V DC
Output 1: Relay OR SSR (Selectable)
Output signal 12V DC,30 mA
SSR Drive Output
Relay Type
Rating
(NO-C-NC)
10A, 230V AC / 28V DC
Output 2: Relay Output
48
70
45
45
3
48
Outline Dimension (mm) Panel Cutout
Dimension (mm)
TUNE
OUT
OUT
1
2
B
C
AD
.A - Control output 1 indication
B - Control output 2 indication
C - Auto tuning “ON” indication
D - Blinking DP Will Indicate
Delay time Count
SSR
7
66
1
2
3
4
5
NC
+
-
C
R1
NO
L
N
!
100
270V AC
~
50/60 Hz
4VA
Made in India
www.multispanindia.com
NC
C
R2
NO
8
9
10
11
12
T/C
+
-

PARAMETER SETTING
SET POINT SETTING
If S2MD=INDI &
ALM2=IN-B/AB-O
IF
OUT2 OFF and
S2MD=INDI
PV
SV
Press key
Press key for 4 sec
=
/
Press key
Press key
Case 1: Heat + cool
Case 2: Heat + Alarm
Case 3: cool + cool
Case 4: cool + alarm
BASIC CONFIGURATION
Password is 73
Press key
to Save & Exit
Press key
Output1 Mode
(S.S.R/Relay/Both)
(J /K Type)
If CTR1 PID
=
CONTROL
PARAMETER
SETTING
If CTR 2 =BL.TP
Password
is 37
Press key
to Save & Exit
.
.

If PID
Selected
/
If PID
Selected
If ON-OFF
Selected
IF HIGH/AB-L
If ON-OFF
Selected
If ON-OFF
Selected
IF
Individual
IF
Relative
IF Relative IF Individual
ALM2= IN-B/AB-O ALM2= High/AB-L
/
/
/
/
/
/
/
/
/
/
IF Relative
IF Individual
/
IF HIGH/AB-L
IF Relative
IF Individual
ALM2= IN-B/AB-O
ALM2= High/AB-L
.
..
.
BASIC CONFIGURATION
CONTROL FUNCTION
HYST
S.V
Auto Tuning:-
The Auto-tuning function automatically computes and sets the Proportional band (Pb) , Integral time (It),
Derivative time (dt), and cycle time as per process characteristics.
Tuning LED will turn “ON” during Auto-Tuning
If the power goes off before auto-tuning is
completed,auto-tuning will be restarted at next power ON.
TUNE
OUT 1
PID AUTO-TUNING
Press key for 6 sec to start/stop
PID auto-tuning
°C
PV
SV
.
Heat +
Cool
Case - 1
Heat +
Alarm
Case - 2
Cool +
Cool
Case - 3
Cool +
Alarm
Case - 4
ON - OFF control (Heating)
RLY-OFF
Temp.
RLY-ON RLY-ON
RLY-OFF
RLY-ON
RLY-OFF
S.V
HYST
Time
OFF OFF ON ON
ON - OFF control (Cooling) for relay 2 mode
Temp.
HYST
S.V
RLY-ON
RLY-OFF
OFF OFF
ON ON ON
ON - OFF control (Cooling) for relay 1 mode
Temp.
RLY-ON
RLY-OFF
delay delay delay
Time Time Time
OFF OFF OFF
ON ON ON
Time
Time