Nederman MagnaTrack HS Product information sheet

User Manual
Magna Systems
MagnaTrack HS
Low level exhaust pipes
Originaluser manual
EN USER M NU L
Translation of originaluser manual
CS NÁVOD K OBSLUZE
DE BEDIENUNGS NLEITUNG
ES M NU L DE USU RIO
FI KÄYTTÖOHJE
FR M NUEL DE L'UTILIS TEUR
HU FELH SZNÁLÓI KÉZIKÖNYV
NL GEBRUIKERSH NDLEIDING
PL INSTRUKCJ OBSŁUGI
SV NVÄND RM NU L
2022-11-10 144237 (02)
EN
CS
DE
ES
FI
FR
HU
NL
PL
SV

agnaTrack HS
Trace back information:
Workspace Main version a69
Checked in 2022-11-10
Skribenta version 5.5.022

agnaTrack HS
Declaration of Conformity ........................................................ 4
Figures .......................................................................................... 7
English ........................................................................................... 15
Český ............................................................................................. 25
Deutch ........................................................................................... 35
Español .......................................................................................... 46
Suomi ............................................................................................ 57
Français ......................................................................................... 67
Magyar .......................................................................................... 78
Nederlands ................................................................................... 89
Polski ............................................................................................. 100
Svenska ......................................................................................... 111
3

agnaTrack HS
Declaration of Conformity
EN English
Declaration of Conformity
We, B Ph. Nederman & Co., declare under our sole responsibility that
the Nederman product:
MagnaTrack HS (Part No. **, and stated versions of **) to which this de-
claration relates, is in conformity with all the relevant provisions of the
following directives and standards:
Directives
2006/42/EC, 2014/35/EU, 2014/30/EU
Standards
EN ISO 12100:2010, EN 61000-6-2, EN 61000-6-4, EN 55011 class B,
EN ISO 20607:2019.
The name and signature at the end of this document is the person re-
sponsible for both the declaration of conformity and the technical file.
CS Český
Prohlášení o Shodě
My, společnost B Ph. Nederman & Co., prohlašujeme na svou zodpo-
vědnost, že výrobek Nederman:
MagnaTrack HS (díl č. **, a uvedla, verze **), ke kterému se toto prohlá-
šení vztahuje, je v souladu se všemi příslušnými ustanoveními následu-
jících směrnic a norem:
Směrnice
2006/42/EC, 2014/35/EU, 2014/30/EU
Normy
EN ISO 12100:2010, EN 61000-6-2, EN 61000-6-4, EN 55011 class B,
EN ISO 20607:2019.
Na konci tohoto dokumentu je jméno a podpis osoby zodpovědné za
prohlášení o shodě a soubor technické dokumentace.
DE Deutch
Konformitätserklärung
Wir, B Ph. Nederman & Co., erklären in alleiniger Verantwortung, dass
das Nederman Produkt:
MagnaTrack HS ( rt.-Nr. **, und bauartgleiche Versionen **), auf wel-
ches sich diese Erklärung bezieht, mit allen einschlägigen Bestimmun-
gen der folgenden Richtlinien und Normen übereinstimmt:
Richtlinien
2006/42/EC, 2014/35/EU, 2014/30/EU
Standards
EN ISO 12100:2010, EN 61000-6-2, EN 61000-6-4, EN 55011 class B,
EN ISO 20607:2019.
Der Name und die Unterschrift am Ende dieses Dokuments sind die für
die Konformitätserklärung und die technischen Unterlagen verant-
wortlichen Personen.
ES Español
Declaración de Conformidad
Nosotros, B Ph. Nederman & Co., declaramos bajo nuestra exclusiva
responsabilidad que el producto de Nederman,
MagnaTrack HS (Ref. n.º ** y las versiones indicadas de **), al que hace
referencia esta declaración, cumple con todas las provisiones relevan-
tes de las Directivas y normas que se indican a continuación:
Directivas
2006/42/EC, 2014/35/EU, 2014/30/EU
Normas
EN ISO 12100:2010, EN 61000-6-2, EN 61000-6-4, EN 55011 class B,
EN ISO 20607:2019.
El nombre y firma que figuran al final de este documento corresponden
a la persona responsable, tanto de la declaración como de la ficha técni-
ca.
FI Suomi
Vaatimustenmukaisuusvakuutus
Me, B Ph. Nederman & Co., vakuutamme yksinomaan omalla vastuul-
lamme, että Nederman tuote:
MagnaTrack HS (tuotenro ** ja **:n määritetyt versiot), jota tämä va-
kuutus koskee, on seuraavien direktiivien ja standardien kaikkien so-
vellettavien määräysten mukainen:
Direktiivit
2006/42/EC, 2014/35/EU, 2014/30/EU
Standardit
EN ISO 12100:2010, EN 61000-6-2, EN 61000-6-4, EN 55011 class B,
EN ISO 20607:2019.
Tämä asiakirjan lopussa oleva nimi ja allekirjoitus ovat henkilön, joka
vastaa sekä vaatimuksenmukaisuusvakuutuksesta että teknisestä tie-
dostosta.
FR Français
Déclaration de Conformité
Nous, B Ph. Nederman & Co., déclarons sous notre seule responsabili-
té que le produit Nederman :
MagnaTrack HS (réf. ** et versions indiquées de **) auquel fait réfé-
rence la présente déclaration est en conformité avec toutes les disposi-
tions applicables des directives et normes suivantes :
Directives
2006/42/EC, 2014/35/EU, 2014/30/EU
Normes
EN ISO 12100:2010, EN 61000-6-2, EN 61000-6-4, EN 55011 class B,
EN ISO 20607:2019.
Le nom et la signature à la fin de ce document sont ceux de la personne
responsable de la déclaration de conformité et du fichier technique.
4

agnaTrack HS
HU agyar
egfelelőségi Nyilatkozat
z B Ph. Nederman & Co. vállalat teljes felelőssége tudatában
kijelenti, hogy a(z):
Nederman (cikkszám: **, és módosított verziói **) termék, amelyre
ez a nyilatkozat vonatkozik, megfelel az alábbi irányelveknek és
szabványoknak:
Irányelvek
2006/42/EC, 2014/35/EU, 2014/30/EU
Szabványok
EN ISO 12100:2010, EN 61000-6-2, EN 61000-6-4, EN 55011 class B,
EN ISO 20607:2019.
dokumentum végén található név és aláírás a megfelelőségi
nyilatkozatért és a műszaki dokumentációért felelős személy neve és
aláírása.
NL Nederlands
Conformiteitsverklaring
Wij , B Ph. Nederman & Co., verklaren onder onze verantwoordelijkheid
dat het Nederman product:
MagnaTrack HS (artikelnr. **, en vermelde uitvoeringen van **) waarop
deze verklaring betrekking heeft, in overeenstemming is met alle rele-
vante bepalingen van de volgende richtlijnen en normen:
Richtlijnen
2006/42/EC, 2014/35/EU, 2014/30/EU
Normen
EN ISO 12100:2010, EN 61000-6-2, EN 61000-6-4, EN 55011 class B,
EN ISO 20607:2019.
Naam en handtekening onder dit document zijn van degene die verant-
woordelijk is voor zowel de Verklaring van Overeenstemming als het
technische document.
PL Polski
Deklaracja Zgodności
My, B Ph. Nederman & Co. niniejszym oświadczamy na naszą własną
odpowiedzialność, że Nederman produkt:
MagnaTrack HS [nr części ** oraz wskazane wersje **], który jest
przedmiotem niniejszej deklaracji, spełnia wszystkie odpowiednie wy-
magania wymienionych niżej dyrektyw i norm:
Dyrektywy
2006/42/EC, 2014/35/EU, 2014/30/EU
Normy
EN ISO 12100:2010, EN 61000-6-2, EN 61000-6-4, EN 55011 class B,
EN ISO 20607:2019.
Na końcu niniejszego dokumentu znajdują się imię i nazwisko oraz pod-
pis osoby odpowiedzialnej za deklarację zgodności oraz dokumentację
techniczną.
SV Svenska
Överensstämmelsedeklaration
Vi, B Ph. Nederman & Co., förklarar under vårt fulla ansvar att Neder-
man-produkten:
MagnaTrack HS (artikelnummer **, och angivna versioner av **) som
denna deklaration avser, är i överensstämmelse med alla relevanta be-
stämmelser i följande direktiv och standarder:
Direktiv
2006/42/EC, 2014/35/EU, 2014/30/EU
Standarder
EN ISO 12100:2010, EN 61000-6-2, EN 61000-6-4, EN 55011 class B,
EN ISO 20607:2019.
Namnet och signaturen i slutet av detta dokument är den person som
ansvarar för både försäkran om överensstämmelse och den tekniska fi-
len.
**
20801564, 20801664, 20801764, 20801864
B Ph. Nederman & Co.
P.O. Box 602
SE-251 06 Helsingborg
Sweden
nna Cederlund
Product Center Manager
Technical Product Management
2022-11-10
5

agnaTrack HS
UK Declaration of Conformity
We, B Ph. Nederman & Co., declare under our sole responsibility that the Nederman product:
MagnaTrack HS (Part No. **, and stated versions of **) to which this declaration relates, is in conformity with all the relevant provi-
sions of the following regulations and standards:
Relevant legislation
Supply of Machinery (Safety) Regulations 2008, Electrical Equipment (Safety) Regulations 2016, Electromagnetic Compatibility
Regulations 2016
Standards
EN ISO 12100:2010, EN 61000-6-2, EN 61000-6-4, EN 55011 class B, EN ISO 20607:2019.
The name and signature at the end of this document is the person responsible for the declaration of conformity.
The UK importer is authorised and responsible to compile the technical file.
**
20801564, 20801664, 20801764, 20801864
B Ph. Nederman & Co.
P.O. Box 602
SE-251 06 Helsingborg
Sweden
nna Cederlund
Product Center Manager
Technical Product Management
2022-11-10
UK Importer:
Nederman Ltd
91 Seedlee Road,
Walton Summit Centre,
Bamber Bridge,
Preston,
Lancashire,
PR5 8 E
6

agnaTrack HS
Figures
11
12
14
13
1
266
3
5
66
4
7
9
10
8
1
2:1
3
4 5
7
892:2 10
6
13
12
11
11:1 11:2
11:4
11:5
11:3
1
7

agnaTrack HS
0.3 - 0.5 m
min. 12 in. 12 - 20 in. min. 0.3 m
10 - 16 ft
3 - 5 m
2
~ 1.0 m
~ 3 ft
A
0.3 m
12 in
3
8

agnaTrack HS
4
4500 N
(1010 lbs)
~2.4 m (8 ft)
(4 in–3 ft)
0.1–1.0 m
1
3 4
2
4500 N
(1010 lbs)
4500 N
(1010 lbs)
5
9

agnaTrack HS
M8 x 12
6
7
8
0.8
min.
min. 2.5 ft
m
9
10

agnaTrack HS
min. 300 mm (12 in)
20
max.
°
2
max.
0°
X
min. 200 mm (min. 7 3/4 in)
max. 50 mm (max. 2 in)
X = 600 (+100 / -25) mm / 23.6 (+4 / -1) in
or 900 (+100 / -25) mm / 35.4 (+4 / -1) in
45°
max.
90°
250 +/- 150 mm
(10 in +/- 6 in)
min. 200 mm (min. 7 3/4 in)
1000 +/- 200 mm (39 in +/- 8 in)
min. 300 mm (12 in)
A B
10
11

agnaTrack HS
1
A
11
1
B
12
1 2
2
13
12

agnaTrack HS
A, B1 B2
14
PE
PE
N
L
PE
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 81 2 3 4 5 6 7 8
N
L
PE
N
L
1
2
3
4
5
5:1
5:2
6
7
6
8
9
10
11
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13

agnaTrack HS
max. 1 m
max. 3 ft
16
14

agnaTrack HS
English
User Manual
Table of contents
Figures ............................................................................................................................................................................. 7
1 Preface ............................................................................................................................................................................ 16
2 Safety .............................................................................................................................................................................. 16
2.1 Classification of important information ......................................................................................................... 16
3 Description ..................................................................................................................................................................... 16
3.1 Main parts ............................................................................................................................................................ 16
3.2 Technical data ..................................................................................................................................................... 17
4 Installation ...................................................................................................................................................................... 18
4.1 Pre-installation ................................................................................................................................................... 18
4.2 Rail, trolley, hose and cable .............................................................................................................................. 18
4.3 Exhaust pipe (for standard- and HB-nozzle) ................................................................................................. 18
4.4 nchor plate for standard nozzle .................................................................................................................... 19
4.5 nchor plate for nozzle model HB ................................................................................................................... 19
4.6 Standard nozzle .................................................................................................................................................. 19
4.7 Nozzle model HB ................................................................................................................................................ 19
4.8 Electrical installation ......................................................................................................................................... 19
4.9 Installation checklist .......................................................................................................................................... 19
4.10 Fans ...................................................................................................................................................................... 20
4.10.1 Recommended pressure drops and air flows ................................................................................. 20
5 Using ................................................................................................................................................................................ 20
5.1 Connection .......................................................................................................................................................... 20
5.2 Disconnection ..................................................................................................................................................... 21
6 Maintenance .................................................................................................................................................................. 21
6.1 Check points ........................................................................................................................................................ 21
6.1.1 Check the following points once a month ....................................................................................... 21
6.1.2 Check the following points once a year or when needed ............................................................. 21
6.2 Balancer ............................................................................................................................................................... 21
6.2.1 Increasing the spring power .............................................................................................................. 21
6.3 Troubleshooting schedule ............................................................................................................................... 22
7 Spare Parts ..................................................................................................................................................................... 24
7.1 Ordering spare parts .......................................................................................................................................... 24
8 Recycling ......................................................................................................................................................................... 24
EN
15

agnaTrack HS
EN 1Preface
Thank you for using a Nederman product!
The Nederman Group is a world-leading supplier and
developer of products and solutions for the environ-
mental technology sector. Our innovative products
will filter, clean and recycle in the most demanding of
environments. Nederman's products and solutions will
help you improve your productivity, reduce costs and
also reduce the impact on the environment from in-
dustrial processes.
Read all product documentation and the product iden-
tification plate carefully before installation, use, and
service of this product. Replace documentation imme-
diately if lost. Nederman reserves the right, without
previous notice, to modify and improve its products
including documentation.
This product is designed to meet the requirements
of relevant EC directives. To maintain this status, all
installation, maintenance, and repair is to be done
by qualified personnel using only Nederman original
spare parts and accessories. Contact the nearest au-
thorized distributor or Nederman for advice on tech-
nical service and obtaining spare parts. If there are
any damaged or missing parts when the product is de-
livered, notify the carrier and the local Nederman rep-
resentative immediately.
2Safety
2.1Classification of important informa-
tion
This document contains important information that
is presented either as a warning, caution or note, ac-
cording to the following examples:
WARNING!Risk of personal injury
Warnings indicate a potential hazard to the
health and safety of personnel, and how that
hazard may be avoided.
CAUTION!Risk of equipment damage
Cautions indicate a potential hazard to the
product but not to personnel, and how that
hazard may be avoided.
NOTE!
Notes contain other information that is import-
ant for personnel.
3Description
Magna Systems are for use with emergency vehicles
but is also suitable for lorries, buses, and other
vehicles. MagnaTrack HS is an exhaust extraction
system for emergency stations. It is a high capacity
system designed to handle the highest operation-
al requirements and serves one vehicle per installed
system. The LL variant is particularly well suited for
vehicles with exhaust pipes located beneath, at the
back or on the side, that is: low level (LL) exhaust
pipes. MagnaTrack HS is available in lengths from 3.5
m (12 ft) to 17.7 m (58 ft).
3.1 ain parts
See Figure1.
1 Rail
2 Horizontal hose incl. carrier units
1 Hose
2 Carrier units
3 Connection box
4 daptor
5 Connection hose
6 Hose clips / rubber rings
7 Shock absorber with fixing plate
8 Disconnection magnet
9 Lengthening joints
10 Mounting chains
11 Trolley (delivered complete and assembled)
1 Balancer
2 Balancer cord
3 Disconnection box
4 Vertical hose
5 Electromagnetic unit
12 nchor plate
13 Nozzle with handle
16

agnaTrack HS
3.2Technical data
agnaTrack HS
Mounting height 3 - 5 m (10 - 16 ft)
User speed 25 km/h (15 mph)
Recommended pressure drop at 600 m3/h (400 cfm) 800 Pa + 30Pa/m rail (3.2 in.wg + 0.037 in.wg/ft. of
track). 5" nozzle
Recommended pressure drop at 1000 m3/h (600
cfm)
800 Pa + 45 Pa/m rail (3.2 in.wg + 0.055 in.wg/ft. of
track). 6" nozzle
Rail length 3.5 - 17.7 m (10 - 58 ft)
Material, rail Light weight extruded aluminum
Temperature resistance, hose, continuous running 150 °C (300 °F)
Temperature resistance, hose, short periods 180 °C (355 °F)
Transformer, secondary voltage 26 V C
Transformer, capacity 5 V
Power supply 230 V C, 1~ or 115 V C, 1~
EN
17

agnaTrack HS
EN 4Installation
4.1Pre-installation
Check the unit for any transport damage. In case of
damage or missing parts, notify the carrier and your
local Nederman representative immediately.
See Figure2 and Figure3.
NOTE!
On some markets the exhaust pipe is postioned
on the right side of the vehicle, seen in the for-
ward driving directIon.
Before MagnaTrack HS can be installed, a suitable po-
sition must be determined in relation to the vehicle’s
parking space in the station.
The distance from the floor to the bottom edge of the
rail should normally be 3–5 m (10–16 ft). The rail is to
be installed at least 0.3 m (1 ft) from walls, pillars etc.
The distance from the rail’s leading edge to the sta-
tion door should be as short as possible. Make sure the
door can open freely without interference to the rail.
If MagnaTrack HS is to be used between two vehicles,
the distance between the vehicles must be at least
0.6 m (24 in).
The entire system should be protected against rain.
NOTE!
Because of the module construction and the
possibility to choose a 3 m (10 ft) or a 4 m (13
ft) vertical hose, the MagnaTrack HS can be ad-
justed to existing station measurements. Cut-
ting the horizontal or vertical hose is therefore
not recommended.
When the horizontal hose is fully compressed, its
length is approximatelly 16 % of the rail's total length.
The distance must not be less than shown in the
table.
Rail length 3.5 m (11.5 ft) 5.9 m (19.4 ft)
min. 0 m (0 ft) 0 m (0 ft)
Rail length 9.5 m (31.2 ft) 11.8 m (38.7 ft)
min. 0.5 m (1.5 ft) 0.9 m (3 ft)
Rail length 15.3 m (50.2 ft) 17.7 m (58.1 ft)
min. 1.5 m (5 ft) 2.0 m (6.5 ft)
WARNING!Risk of personal injury
When mounting MagnaTrack HS, check that
the system will not snag protruding parts on
the vehicle when driving in or out.
4.2Rail, trolley, hose and cable
See Figure4.
• Fasten the mounting chains, approximately 2,4 m (8
ft) apart, in every other profile. Place all the rail pro-
files in line with each other on the floor, as shown
in the figure. Screw the profiles together with the
lengthening joints.
See Figure5.
The entire guide rail can be mounted with a slight fall:
50 - 100 mm (2 - 4 in) is recommended per 6 m (20 ft)
length (the lowest point to be at the station door end
of the track).
When mounting the rail, ensure that suitable fixing
bolts are used considering the ceiling construction
material and the traction forces in the suspension
points.
• Lift the whole rail and fit it in the ceiling. The mount-
ing devices are to be fixed in bars, brackets or similar
arrangements according to the examples. The first
and the last mounting bracket should be braced,
see items 1 and 2. ll mounting brackets are to be
braced with bracing bars positioned sideways ac-
cording to item 3 or 4.
See Figure6.
1 Fit the adaptor at the back edge of the rail.
2 Fit the connection box.
See Figure7.
1 Suspend the hose by threading the carriers into
the guide track. Make sure the carriers are cor-
rectly fitted according to the figure. lso check
that they are free running so they do not snag in
the guide rail joints.
2 Connect the cable to the connection box.
See Figure8.
1 Use suitable lifting equipment to lift the trolley.
Roll the trolley in to the guide track. Connect the
horizontal hose.
2 Connect the cable to the disconnection box.
See Figure9.
1 Fit the disconnection magnet on the front part of
the guide track and on the same side as the dis-
connection box on the trolley. The exact distance
of the disconnection magnet from the front edge
of the guide track must be checked according to
Section4.9Installation checklist.
2 Fit the fixing plate with the shock absorber in the
front edge of the rail.
3 Connect 110/220 V C to the connection box fit-
ted on the back edge of the rail.
4.3Exhaust pipe (for standard- and HB-
nozzle)
See Figure10 item .
18

agnaTrack HS
For the best results, side mounted exhaust pipes
should be positioned according to the figure and point
at right angles to the coachwork or a little backwards,
yet not more than 45°. The pipe should be straight
and lie flush with or protrude slightly out from the side
of the vehicle. It is possible that modifications may be
required to the exhaust system of the vehicle to en-
sure the optimum position of the exhaust pipe.
4.4Anchor plate for standard nozzle
See Figure10 item .
The anchor plate should be fitted to the side of the
vehicle according to the measurements given in the
figure.
4.5Anchor plate for nozzle model HB
See Figure10 item B.
The anchor plate should be fitted to the side of the
vehicle 600 mm (23.6 in) or 900 mm (35.4 in) from
the exhaust pipe. If necessary this distance can be
changed (+100 mm, -25 mm / +4 in, -1 in) by loosen-
ing the adjusting screw in the electromagnetic unit.
4.6Standard nozzle
See Figure11.
1 Fit the chain lock in the electromagnetic unit as
shown in the figure. Fit the hose in the electro-
magnetic unit with the hose clip and cover with
the rubber ring. Check that the nozzle, when not
connected to the vehicle, is pointing forward in
the driving direction.
2 To adjust the spring power in the nozzle after fit-
ting the anchor plate, use the adjusting screw
marked 1.
See Figure13 and Figure14 item .
1 In the opening of the standard nozzle there are
two landing (friction) pads, one made of steel (2),
the other of rubber (1). The steel pad (2) must be
the most front one when viewed in relation to the
forward drive direction of the vehicle.
2 Locate the nozzle on to the exhaust pipe and se-
cure the electromagnetic unit on the anchor plate
making sure the hose is tensioned correctly. The
hose should form a 90° bend coming out from the
exhaust pipe.
4.7Nozzle model HB
See Figure12.
1 Fit the nozzle leaf spring in the electromagnet-
ic unit with the adjusting screw as shown in the
figure. Fit the hose in the magnetic unit with
the hose clip and cover with the rubber ring.
Check that the nozzle, when not connected to the
vehicle, is pointing forward in the driving direc-
tion.
2 To adjust the nozzle after fitting the anchor plate,
use the adjusting screw marked 1 to move the leaf
spring some upwards or downwards.
NOTE!
If the leaf spring is moved upwards it must not
come in contact with the upper hose. If nec-
cessary its upper end should be cut off.
See Figure14 item B1 or B2.
• Locate the nozzle on to the exhaust pipe and secure
the electromagnetic unit on the anchor plate mak-
ing sure the hose is tensioned correctly. The hose
should form a 90° bend coming out from the ex-
haust pipe.
4.8Electrical installation
See wiring diagram in Figure15. Connection to the
mains is to be carried out by a qualified electrician.
1 Connection box
2 Transformer. Secondary voltage: 26V C. Capa-
city: 5V .
3 Fuse
4 Service breaker (not incl. in the package)
5 Power supply: 230 V or 115 V, C, 1~
1 230 V: Block 3–4 (connected at delivery).
2 115 V: Block 2–4 & 3–5.
6 Ground cable
7 Horizontal hose with cable
8 Disconnection box
9 Disconnection magnet
10 24 V DC
11 Vertical hose with cable
12 Circuit breaker
13 Electromagnet
14 VDR
4.9Installation checklist
When the mechanical assembly, fan connection and
electrical installation of MagnaTrack HS is complete,
the system is ready for use after double-checking the
following points:
1 Check the disconnection procedure. The extrac-
tion hose should disconnect from the exhaust pipe
immediately before the station door opening at
normal speed, not more than 25 km/h (15 mph).
djust the disconnection position by moving the
disconnection magnet on the front rail, see Fig-
ure9.
2 If the disconnection does not work at all in the for-
ward direction, move the contact in the disconnec-
tion box according to this figure.
EN
19

agnaTrack HS
EN
3 Check that the hose lifts away correctly after dis-
connection and that it does not touch the station
floor. When required, adjust the balancer lifting
power, see Section6.2Balancer.
4 Check that the hose and the nozzle do not catch
any part of the vehicle or the station door.
5 Check the airflow in the nozzle opening with an air
flow indicator: (800–1200 m3/h, 500–700 cfm)
for 6" nozzle and (400–800 m3/h, 250–500 cfm)
for 5" nozzle at idling speed are normally recom-
mended. If required, check the fan impeller rota-
tion direction and/or damper function.
6 Check the electrical installation (disconnection
box, micro switch, magnet) according to the wiring
diagram.
4.10Fans
Fans are not included in the basic package. For the
best results, one fan per extraction unit is recommen-
ded. It is also possible to connect several units to a
central fan.
To get negative pressure in the ducting system and
avoid exhaust leakage, the fan is to be positioned as
near the duct outlet from the room as possible.
Please contact your Nederman representative for ad-
vice on fan selection.
NOTE!
lockable safety switch is recommended for
the electrical system including the fan.
4.10.1Recommended pressure drops and
air flows
• 800 Pa + 45 Pa/m rail at 1000 m3/h (3.2 in.wg +
0.055 in.wg/ft) of track at 600 cfm (6" nozzle).
• 800 Pa + 30 Pa/m rail at 600 m3/h (3.2 in.wg +
0.037 in.wg/ft) of track of 400 cfm (5" nozzle).
5Using
WARNING!Risk of personal injury
• The system must only be used in combination
with the anchor plate which should be moun-
ted on the vehicle.
• Do not extract hot, burning or ignited mater-
ial or substances that might react with parts
or materials from the suction system.
• The system must not be used when working
on the vehicle´s fuel system, when rechar-
ging the batteries or whenever there is a risk
for inflammable dust or explosive gases.
• The system must be disconnected and must
not be exposed for water when washing the
vehicle.
• The system is designed for use only in the
direction of the length of the rail.
• The system must not be used for other pur-
poses than extracting exhausts.
• Check that there is enough suction capacity
in the extraction unit before it is connected
to the vehicle’s exhaust pipe. If not, check the
fan impeller rotation direction and/or damper
function. If necessary check the installation
of the fan start switch.
• Check that the nozzle is correctly fitted to
the exhaust pipe after the vehicle has been
moved.
• Check that the hose or nozzle will not snag on
any protruding parts on the vehicle.
• Repair of damaged cables or other electric-
al components should be done by a qualified
electrician. If the power cable failed, please
replace only with the same type.
• The flexible hose can withstand 150 °C (300
°F) for continuous running and 180 °C (355
°F) for short periods. Use at higher temper-
atures will shorten the life of the product.
Therefore, avoid tasks that require exten-
ded periods of continuous running which will
generate high exhaust temperatures.
5.1Connection
NOTE!
The hose should always be connected to the
exhaust pipe while the vehicle is parked in the
station.
1 Open the station door and start the exhaust ex-
traction fan (as an alternative the fan can be con-
nected to an automatic start/stopsystem).
2 Reverse the vehicle in so that the exhaust pipe is
just at the station door, see Figure16.
3 Locate the nozzle of the flexible hose on the ex-
haust pipe. Fasten the electromagnetic unit onto
20